Jungheinrich DFG 425 Diesel Forklift Manuals

Manuals and User Guides for Jungheinrich DFG 425 Diesel Forklift. We have 5 Jungheinrich DFG 425 Diesel Forklift manuals available for free PDF download: Operating Instructions Manual

Jungheinrich DFG 425 Operating Instructions Manual (186 pages)

Brand: Jungheinrich | Category: Forklifts | Size: 7 MB

Table of Contents
7
A Correct Use and Application
11
General
11
Correct Application
11
Approved Application Conditions
12
Proprietor Responsibilities
13
Adding Attachments And/Or Accessories
13
B Truck Description
15
Application
15
Truck Models and Rated Capacity
15
Assemblies and Functional Description
16
Assembly Overview
16
Functional Description
17
Technical Specifications
19
Performance Data
19
Dimensions
22
Weights
25
Mast Versions
26
Tyre Type
29
Engine Data
30
Norms
31
Conditions of Use
32
Electrical Requirements
32
Identification Points and Data Plates
33
Data Plate
35
Truck Capacity Plate
36
Attachment Capacity Plate
37
Stability
37
C Transport and Commissioning
39
Transport
39
Truck Laden
39
Centre of Gravity of the Truck
39
Lifting the Truck by Crane
40
Loading with Another Industrial Truck
41
Securing the Truck During Transport
42
Using the Truck for the First Time
43
D Fuelling the Truck
45
General
45
Safety Regulations for Handling Diesel Fuel and LPG
45
LPG System Relief Valve
47
Adding Diesel
48
Fuelling
48
Fuelling with Fuel Containers
49
LPG Containers
50
LPG Bottles
50
Liquid Gas Tank
53
Fuel Level Indicator
54
Display Unit
54
Level Indicator for LPG Bottles (O)
54
E Operation
55
Safety Regulations for the Operation of the Forklift Truck
55
Displays and Controls
57
Control Panel with Display Unit
59
Preparing the Truck for Operation
62
Checks and Operations to be Performed before Starting Daily Operation
62
Entry and Exit
63
Trucks with Reduced Headroom X (O)
63
Setting up the Operator Position
64
Seat Belt
68
Industrial Truck Operation
69
Safety Regulations for Truck Operation
69
Preparing the Truck for Operation
71
Parking the Truck Securely
74
Emergency Disconnect
75
Travel
76
Steering
77
Brakes
78
Adjusting the Forks
80
Replacing the Forks
81
Lifting, Transporting and Depositing Loads
82
Operating the Lift Mechanism and Integrated Attachments
84
Safety Instructions for Operating Additional Attachments
89
Operating Additional Attachments for the SOLO-PILOT
92
Fitting Additional Attachments
94
Towing Trailers
96
Optional Equipment
98
Steel Cab
98
Sliding Windows
99
Panel Door
100
Operator Position Extension
100
Backrest Extension
101
Heating and Air Conditioning System
102
Removable Load Backrest
104
Fire Extinguisher
104
Rockinger Coupling with Hand Lever or Remote Control
105
Camera System
106
Optional Equipment for Working in Areas with Heavy Accumulation of Dust
107
Roof Window Wiper
107
Tilt Angle Display
108
Speed Reduction
108
Reversing Block
108
Direction Switch Mounted to the Steering Column
108
Temperature Control System
109
Troubleshooting
110
Operating the Truck Without Its Own Drive System
113
F Industrial Truck Maintenance
117
Operational Safety and Environmental Protection
117
Maintenance Safety Regulations
118
Servicing and Inspection
123
Maintenance Checklist DFG
123
Owner
123
Customer Service
127
Maintenance Checklist TFG
135
Owner
135
Customer Service
139
Lubricants and Lubrication Schedule
148
Handling Consumables Safely
148
Lubrication Schedule
150
Consumables
151
Maintenance and Repairs
154
Preparing the Truck for Maintenance and Repairs
154
Opening the Rear Panel
154
Unlocking the Engine Bonnet
155
Checking the Wheel Attachments
156
Hydraulic System
157
Engine Maintenance
160
Checking Electrical Fuses
173
Starter Battery
177
Exhaust System
178
Seat Belt Maintenance
179
Transmission
179
Brake
180
Restoring the Truck to Service after Maintenance and Repairs
181
Decommissioning the Industrial Truck
182
Prior to Decommissioning
183
During Decommissioning
183
Restoring the Truck to Service after Decommissioning
184
Safety Tests to be Performed at Intervals and after Unusual Incidents
185
Final De-Commissioning, Disposal
186
Human Vibration Measurement
186

Jungheinrich DFG 425 Operating Instructions Manual (151 pages)

Brand: Jungheinrich | Category: Forklifts | Size: 7 MB

Table of Contents
4
Correct Use and Application of the Truck B

6
B Description of Truck

8
- Description of Truck
  8
- Description of Use
  8
- Description of Assemblies and Function
  9
- Truck
  10
- Mast
  11
- Changes in Operational Requirements
  11
  - Safety Devices
    11
- Technical Data -- Standard Equipment
  12
- Data Tables -- DFG/TFG 316/320
  21
- Data Tables -- DFG/TFG 420--430
  23
- Data Tables -- DFG/TFG 540--550
  26
- Labels and Plates
  30
- Truck Rating Plate
  31
- Load Diagrams
  32
Transportation and Commissioning

34
- Transportation
  35
- Commissioning
  37
Truck Refuelling

40
E Operation

46
F Truck Maintenance

94
- Operational Safety and Environmental Protection
  94
- Safety Regulations Applicable to Truck Maintenance
  94
- Servicing and Inspection
  96
- Maintenance Check-List DFG/TFG
  97
- Maintenance Check-List DFG
  99
- Maintenance Check-List TFG
  100
- Coolant Specification
  101
- Lubricant Specifications
  103
- Fuel Specification -- DFG
  107
- Lubrication Chart
  108
- Lubrication Diagram -- DFG/TFG 316--430
  109
- Lubrication Diagram -- DFG/TFG 540--550
  110
- Description of Maintenance and Repair Work
  111
- Preparing the Truck for Maintenance and Repair Work
  111
- Engine Maintenance TFG 316/320
  111
- Engine Maintenance DFG 316/320
  114
- Engine Maintenance TFG 420--430
  117
- Engine Maintenance DFG 420--430
  119
- Engine Maintenance TFG 540--550
  122
- Engine Maintenance DFG 540--550
  124
- Check Coolant Concentration
  127
- Clean/Change Air Filter Cartridge
  128
- Transmission Unit -- DFG/TFG 316/320
  129
- Transmission Unit -- DFG/TFG 420--430
  130
- Transmission Unit -- DFG/TFG 540--550
  131
- Brakes
  132
- Change Wheels
  134
- Hydraulic System
  135
- Electrical System
  136
- Exhaust System
  139
  - Decommissioning
    139
- Inspection
  140
- Safety Checks to be Performed at Regular Intervals and Following any Untoward Incidents (D: Accident Prevention Check According to BGV D27)
  141
- Storage
  142
- Disposal
  146
Appendix For Diesel Engine Exhaust Gas Filter - - STX Type

148
- Introduction
  148
- Regeneration
  148

Jungheinrich DFG 425 Operating Instructions Manual (123 pages)

Brand: Jungheinrich | Category: Forklifts | Size: 7 MB

Table of Contents
4
A Correct Use and Application

8
B Truck Description

10
- Application
  10
- Assemblies and Functional Description
  11
- Truck
  12
- Standard Version Specifications
  14
- Performance Data DFG 316-320
  14
- Engine Data
  21
- Tyres
  23
- Mast Versions
  24
- EN Standards
  27
- Operating Conditions
  27
- Identification Points, Warning Labels and Data Plates
  28
- Truck Data Plate
  29
- Truck Load Diagram
  29
- Attachment Load Diagram
  30
C Transport and Commissioning

32
- Lifting by Crane
  32
- Securing the Truck During Transport
  33
- Using the Truck for the First Time
  34
- Towing the Truck
  34
D Fuelling the Truck

36
E Operation

42
- Safety Regulations for the Operation of Industrial Trucks
  42
- Controls and Displays
  44
- Starting up the Truck
  49
- Daily Checks and Operations to be Performed before Starting Work
  49
- Trucks with Reduced Headroom X (O)
  49
- Adjusting the Driver's Seat
  51
- Safety Restraint Belt
  52
- Adjust Steering Column
  54
- Starting the Truck
  55
- Starting Procedure for the TFG
  56
- Starting Procedure for the DFG
  57
- Operational Fault Displays
  59
- Stopping the Engine1
  60
- Industrial Truck Operation
  61
- Safety Regulations for Truck Operation
  61
- Travel
  63
- Steering
  65
- Braking
  65
- Mast and Attachment Operation
  66
- Collecting, Transporting and Depositing Loads
  70
- Parking the Truck Securely
  74
- Towing Trailers
  76
- Troubleshooting
  77
F Industrial Truck Maintenance

80
- Operational Safety and Environmental Protection
  80
- Maintenance Safety Regulations
  80
- Servicing and Inspection
  82
- DFG/TFG Maintenance Checklist
  83
- DFG Maintenance Checklist
  85
- TFG Maintenance Checklist
  86
- Coolant Specification
  87
- DFG Fuel Specifications
  88
- Lubrication Schedule
  89
- Consumables
  90
- Maintenance and Repairs
  92
- Preparing the Truck for Maintenance and Repairs
  92
- Engine Panel
  93
- Starting Aid
  93
- Servicing the Engine DFG
  94
- Engine Servicing TFG
  98
- Checking the Hydraulic Oil Level
  101
- Gas System Drain Tap
  102
- Checking the Coolant Level
  103
- Checking the Coolant Concentration
  104
- 10.10 Filling the Cooling Circuit
  104
- 10.11 Cleaning/Replacing the Air Filter Cartridge
  105
- 10.12 DFG/TFG Transmission
  106
- 10.13 Brake
  107
- 10.14 Checking the Wheel Attachments
  108
- 10.15 Hydraulic System
  108
- 10.16 Clean/Replace Hydraulic Reservoir Discharge System
  108
- 10.17 Electrical Equipment
  109
- Exhaust System
  113
- Restoring the Truck to Service after Cleaning or Repairs
  113
- Decommissioning the Industrial Truck
  113
- Prior to Decommissioning
  113
- During Decommissioning
  114
- Returning the Truck to Operation after Decommissioning
  114
- Safety Checks to be Performed at Regular Intervals and Following any Unusual Incidents
  115
- Final De-Commissioning, Disposal
  115
- HUSS FS - MK Series Diesel Particle Filter Operating Instructions
  116
- Important General Instructions
  116
- Important Safety Instructions
  116
- Functional Description
  117
- HUSS Control Operation
  118
- HUSS Control Operating Instructions
  119
- Regeneration
  120
- Maintenance
  123

Jungheinrich DFG 425 Operating Instructions Manual (103 pages)

Brand: Jungheinrich | Category: Trucks | Size: 5 MB

Table of Contents
6
A Correct Use and Application of the Truck

10
B Truck Description

12
- Application
  12
- Assemblies and Functional Description
  13
- Truck
  14
- Standard Version Specifications
  16
- Performance Data
  17
- Dimensions
  18
- Motor Data
  20
- Tyres
  20
- Mast Versions
  21
- EN Norms
  23
- Conditions of Use
  23
- Identification Points and Data Plates
  24
- Truck Data Plate
  24
- Truck Load Diagram
  25
- Fork Load Diagram (Basic Model)
  26
- Attachment Load Diagram
  26
C Transport and Commissioning

28
- Lifting by Crane
  28
- Securing the Truck During Transport
  29
- Commissioning
  30
- Towing the Truck
  30
D Filling the Truck with Fuel

32
E Operation

36
- Safety Regulations for the Operation of Forklift Trucks
  36
- Controls and Displays
  38
- Checks and Operations to be Performed before Starting Daily Work
  47
- Starting up the Truck
  47
- Trucks with Reduced Headroom X (O)
  47
- Adjusting the Driver's Seat
  48
- Safety Restraint Belt
  51
- Adjusting the Steering Column
  51
- Starting the Truck
  52
- Starting Procedure for the TFG
  53
- Starting Procedure for the DFG
  54
- Operational Fault Displays
  56
- Stopping the Motor 1
  57
- Industrial Truck Operation
  58
- Safety Regulations for Truck Operation
  58
- Travel
  59
- Steering
  61
- Braking
  61
- Mast and Attachment Operation
  62
- Collecting, Transporting and Depositing Loads
  64
- Using the Seat Belt
  69
- Parking the Truck Securely
  71
- Motor Panel
  72
- Towing
  73
- Towing Trailers
  74
- Tow Loads
  74
- Troubleshooting
  75
F Maintenance of the Forklift Truck

78

Jungheinrich DFG 425 Operating Instructions Manual (15 pages)

Diesel Particulate Filter

Brand: Jungheinrich | Category: Compact Loader | Size: 2 MB

Table of Contents
4
Overview DFG 316-320
7
Overview DFG 316S-320S
8
Overview DFG 425-435
9
Overview DFG 425S-435S
10
Functional Description
11
Regeneration Suppression
11
Meaning of the Indicator Lamps and Relevant Actions
12
Safety Instructions
13
Consumables
14
Maintenance / Care / Repair
15

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