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Two Brothers Racing 022-6-36BW Installation Instructions

Extended swingarm

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Two Brothers Racing
KLX/DR-Z110 Extended Swingarm
For use with extended shock.
Part # 022-6-36BW
Parts List
Qty.
Description
1
Extended Aluminum Swingarm
2
Pivot Bolt Bushings
2
Pivot Bolt Spacers (Tapered)
2
Chain T ensioner Blocks
IMPORTANT - PLEASE READ CAREFULLY
We recommend that this performance part be installed by a qualified
motorcycle technician. If you have any doubts as to your ability to install this
performance part, please consult with your local motorcycle dealer. Read
all instructions first before starting installation. Make sure the vehicle and
exhaust system are completely cool before starting the installation. Also,
make sure the vehicle is secure on a centerstand or ideally a service lift during
installation. Be sure to save all stock components for possible use later.
Warranty
two brothers racing products are intended for closed course competition purposes only, and therefore are sold "as is"
without warranty. two brothers racing specifically disclaims any warranties of merchantability or fitness for a particular
purpose and disclaims all responsibility for consequential and incidental damages or any other losses arising from the use
of these products or parts.
1.
2.
V.A.L.E.
TM
V a r i a b l e
a x i s
l o c k i n g
e x h a u s t
3.
4.
Part Number
022-6-36BW
5.
Make sure the bike is completely cool before starting
the installation. Make sure the bike is secure on a
centerstand or ideally a service lift.
Important!: T his swingarm (022-6-36BW) will NOT work
with the stock or short-travel shock. Y ou MUST use the
RaceTech (022-6-09) or Marzocchi (022-6-54) Extended
shock with this swingarm.
Remove seat. Remove gas tank attachment bolt and
slide tank forward to expose top shock mounting bolt.
Remove upper & lower shock mounting bolts.
Remove chain tensioners, disconnect brake control arm
and allow arm to drop.
Installation Instructions
6.
Remove swingarm pivot bolt. Remove swingarm from
frame.
7.
Insert supplied bushings into receivers in pivot end of
new swingarm.
8.
Slide a supplied pivot bolt spacer (tapered end out)
onto the OEM pivot bolt. Attach swingarm to frame
by sliding pivot bolt through attachment points on
swingarm and frame. Place second supplied spacer
onto pivot bolt (tapered end out). Secure with OEM
pivot bolt nut and tighten firmly.
9.
Extended Shock Installation:
You MUST use the RaceTech (022-6-09) or Marzocchi
(022-6-54) Extended shock with this swingarm.

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Summary of Contents for Two Brothers Racing 022-6-36BW

  • Page 1 Be sure to save all stock components for possible use later. Warranty two brothers racing products are intended for closed course competition purposes only, and therefore are sold “as is” without warranty. two brothers racing specifically disclaims any warranties of merchantability or fitness for a particular purpose and disclaims all responsibility for consequential and incidental damages or any other losses arising from the use of these products or parts.
  • Page 2 Installation Instructions Secure reservoir to frame with supplied band clamps Make sure shock has clearance to move freely around as shown, making sure that the supplied black rubber the lower shock pivot area. mounts are in place. T ighten clamps securely. Two Brothers Racing KLX/DR-Z110 Extended Swingarm For use with extended shock. Part # 022-6-36BW Cut OEM brake rod spring to the length of the threaded Slide left side tensioner onto axle. Place rear wheel section of brake rod extender, place on brake rod Continued from page 1. in swingarm and slide rear axle through rear wheel. assembly and attach brake rod assembly to brake Place right side tensioner onto axle and secure with actuator arm. axle nut. Loosely tighten for now. Slide extended shock into place and secure upper end with OEM bolt and nut. Attach brake rod adjuster to swingarm’s mounting tab. Secure lower end of extended shock to swingarm. Re-attach gas tank and seat. Double check to make sure that all hardware is properly installed and tightened.