Two Brothers Racing 005-32804xV Installation Instructions

Kawasaki
ZX-6R
V.A.L.E.™ Slip-on Exhaust System with M-2 Canister
Part # 005-32804xV

Parts List

1 Muffler Canister
1 Muffler Clamp
1 Slip-on Tube
1 HARDWARE KIT
1 X-Ring Kit
1 Fender Bracket
2 Lighted License Plate Bolt
1 Turn Signals (set of 2)
6 Butt Splice Connectors
1 Zip Tie
1 Zip Tie Tab
1 Muffler Bracket
2 8x40mm Socket Head Cap Screw
4 6mm Flange Nut
1 8x16mm Flange Bolt
3 8mm Flange Nut
1 TBR Sticker Kit
IMPORTANT - PLEASE READ CAREFULLY
We recommend that this performance part be installed by a qualified motorcycle
technician. If you have any doubts as to your ability to install this performance
part, please consult with your local motorcycle dealer. Read all instructions first
before starting installation. Make sure the motorcycle and exhaust system are
completely cool before starting the installation. Also, make sure the bike is secure
on a centerstand or ideally a service lift during installation. Be sure to save all stock
components for possible use later.
1. Make sure the bike is completely cool before
starting the installation. Make sure the bike is
secure on a centerstand or ideally a service lift.
2. Remove side covers and seat.
3. Remove rear passenger seat.
4. Remove OEM rear fender. You will reuse the
fender bolts.
5. Remove rear exhaust cover.
Varies
Varies
005-24104S
005-328-3
005-7-2-3KIT
005-19904B
005-8504LTZ
005-88T2
005-BS1614
005-ZT458B
005-ZTM4
6. Remove exhaust valve cables from servo under
005-328-B
seat. Use a wrench to hold server wheel in place
005-SH840
or internal gears may break.
005-FN6
005-FB816
005-FN8
015-10212
Installation Instructions
7. Remove OEM muffler assembly.
8. Remove OEM sound box.
9. Attach TBR muffler to slip-on tube using 2 piece
X-Ring and the 4 6x14mm S.H.C.S. and lock
washers provided. Leave loose for now.
10. Remove both rear set mounting bolts and replace
with supplied 8x40mm socket head cap screw.
11. Attach the supplied mounting bracket to the inside
of frame and secure in place with the supplied
8mm flange nuts. Bracket should be installed as
shown in picture.
*Keep servo plugged
into harness but cables
will not be used.