Two Brothers Racing 005-3860405-S1 Installation Instructions

Kawasaki
ZX-6R
PART# 005-3860405-S1
Parts List
1 Muffler Canister
1 Muffler Clamp
1 Slip-on Tube
1 Fender Bracket
2 Lighted License Plate Bolt
1 Turn Signals (set of 2)
6 Butt Splice Connectors
1 Zip Tie
1 Zip Tie Tab
1 Muffler Bracket
2 8x40mm Socket Head Cap Screw
4 6mm Flange Nut
1 8x25mm Flange Bolt
3 8mm Flange Nut
1 T20 Torx Screw Hex Key
1 Permatex Anti-Seize
1 Spacer
2 Spring 45mm
1 TBR Sticker Kit
1 Spring Puller
IMPORTANT - PLEASE READ CAREFULLY
We recommend that this performance part be installed by a qualified motorcycle
technician. If you have any doubts as to your ability to install this performance
part, please consult with your local motorcycle dealer. Read all instructions first
before starting installation. Make sure the motorcycle and exhaust system are
completely cool before starting the installation. Also, make sure the bike is secure
on a centerstand or ideally a service lift during installation. Be sure to save all stock
components for possible use later.
1. Make sure the bike is completely cool before starting
the installation. Make sure the bike is secure on a
rear stand or ideally a service lift.
2. Remove side covers and seat.
3. Remove rear passenger seat.
4. Remove OEM rear fender. You will reuse the fender
bolts.
5. Remove rear exhaust cover.
8" S1R
S1R Vertical
005-38604S
005-19904B
6. Remove exhaust valve cables from servo under
005-8504LTZ
seat. Use a wrench to hold server wheel in place or
005-88T2
internal gears may break.
005-BS1614
005-ZT458B
005-ZTM4
005-328-B
005-SH840
005-FN6
005-SH825
005-FN8
005-9-15820
031-P09175
005-S-8
005-S45
015-10212
005-SP
Installation Instructions
7. Remove OEM muffler assembly. Leave OEM gasket in
header outlet for use with TBR slip tube.
8. Remove sound box.
9. Attach TBR muffler to slip-on tube using supplied springs.
Apply a thin coat of assembly lube between muffler
and tube.
10. Remove both rear set mounting bolts and replace with
supplied 8x40mm socket head cap screw.
11. Attach the supplied mounting bracket to the inside of
*Keep servo plugged
frame and secure in place with the supplied 8mm flange
into harness but cables
will not be used.
nuts. Bracket should be installed as shown in picture.