Two Brothers Racing TARMAC Installation Instructions

Honda Ruckus
Tarmac Full Exhaust System
Part # 005-3990105-T
Parts List
Qty. Description
1 Tarmac Muffler Canister
1 Header
1 Bracket
1 Adaptor
1 Flange
2 Springs
1 Head Screw
2 Socket Head Cap Screw
1 Flange Nut
1 Anti-Seize
1 Spring Puller
IMPORTANT - PLEASE READ CAREFULLY
We recommend that this performance part be installed by a qualified
motorcycle technician. If you have any doubts as to your ability to
install this performance part, please consult with your local motorcycle
dealer. Read all instructions first before starting installation. Make
sure the motorcycle and exhaust system are completely cool before
starting the installation. Also, make sure the bike is secure on a
centerstand or ideally a service lift during installation. Be sure to save
all stock components for possible use later.
1. Make sure the bike is completely cool before starting the
installation. Make sure the bike is secure on a centerstand or
ideally a service lift.
2. Remove OEM exhaust assembly.
Part Number
005-305-10
005-39901H
005-245-B
005-399-21
005-30-15
005-S80
3. Remove gasket between header pipe and cyclinder head. This
005-FB816
gasket will be used with the TBR header.
005-SH820
005-FN8
031-P09175
005-SP
Installation Instructions
4. Install TBR mounting bracking using the supplied 8x20mm
socket head cap screws.
5. Install TBR Header pipe using the OEM gasket between
header pipe and cylinder head, use OEM bolts.
6. Use a small amount of high temp silicone at slip-fit joint of
pipe adaptor. Apply thin layer of anti-seize to slip fit outlet and
install into Tarmac inlet.