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Summary of Contents for Bürkert 2380
- Page 1 Type 2380 Bellow Control Valve Bellow Valve with Digital Electropneumatic Controller Operating Instructions...
- Page 2 We reserve the right to make technical changes without notice. Technische Änderungen vorbehalten. Sous réserve de modifications techniques. © Bürkert Werke GmbH, 2016 Operating Instructions 1604/02_EU-en_00810512 / Original DE...
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Page 3: Table Of Contents
12.3. Replacement of the bellow ............20 7.2. Type label ................... 9 7.3. Operating conditions ............... 9 13. DISASSEMBLY .................... 22 7.4. Technical data .................10 13.1. Safety instructions ...............22 7.5. Pneumatical Data ................10 13.2. Disassembly of Type 2380 ............22 7.6. Electrical Data .................10 14. TRANSPORT, STORAGE, PACKAGING, DISPOSAL ....22 english... -
Page 4: Operating Instructions
▶ Failure to observe the warning will result in a fatal or serious 1.2. Definition of term „device“ injury. The term “device” used in these instructions always stands for the WARNING! Bellow Control Valve Type 2380. Warns of a potentially dangerous situation! ▶ Failure to observe the warning may result in serious injuries or death. CAUTION! Warns of a possible danger! ▶... -
Page 5: Authorized Use
Type 2380 Authorizeduse AUTHORIZED USE BASIC SAFETY INSTRUCTIONS Non-authorized use of the Bellow Control Valve Type 2380 may be a hazard to people, nearby equipment and the These safety instructions do not make allowance for any environment. • contingencies and events which may arise during the installation, ▶ The device is designed to control the flow of gases and liquids. - Page 6 Type 2380 BASICSAFETYINSTRUCTIONs NOTE! WARNING! Electrostatic sensitive components / modules! Risk of burns / fire hazard due to hot device surface after The device contains electronic components, which react sensitively to electrostatic discharge (ESD). Contact with electrostatically charged continuous operation! persons or objects may be hazardous to these components. In the ▶ Keep the device away from easily flammable matter and media.
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Page 7: General Information
4.1. Contact addresses 5.1. General description Germany The Bellow Control Valve Type 2380 controls the flow of gases or liquids. It is designed for ultrapure, sterile, dirty, aggressive, abrasive Bürkert Fluid Control Systems or even highly viscous media. Sales Center The device can be sterilized with steam. -
Page 8: Structure And Function
Type 2380 Structureandfunction STRUCTURE AND FUNCTION 6.2. Control functions Type 2380 is available with the control functions A (NC) or B (NO): 6.1. Structure The bellow control valve consists of a controller Type 869x with an appropriate actuator and a valve body. Cap (transparent) -
Page 9: Technical Data
Ambient temperatures: -10 ... +55 °C 7.2. Type label Media: liquids and gases (ultrapure, sterile, dirty, Type label for Type 2380 (by the cap of the device, see „Fig. 1“) aggressive, abrasive or even highly viscous), steam for sterilization only Control function Orifice... -
Page 10: Technical Data
Type 2380 TechnicalData 7.4. Technical data 7.5. Pneumatical Data Dimensions: see data sheet of Type 2380 Control media: air, neutral gas - quality classes as per ISO 8573-1 Weight: 1.8 ... 2.5 kg dust content: quality class 7, Materials: media contacting water content: quality class 3,... -
Page 11: Installation
Type 2380 Installation INSTALLATION 8.2. Installation position The device can be installed in any installation position. Consider the 8.1. Safety instructions recommended flow direction. Leakage detection bores DANGER! One of the two bores for leakage detection (see „Fig. 3“) Risk of explosion in explosive atmosphere! should be at the lowest point. The other bore should be ▶... -
Page 12: Installation / Connections
Type 2380 Installation 8.3.2. Devices with welded connection For self-drainage, install the valve body as shown in „Fig. 4“. NOTE! Risk of damage to the bellow because of heat! arrow upward ▶ Before welding in the body, remove the actuator with controller from the valve body. Risk of mechanical damage to the bellow! ▶ During disassembly of the actuator with controller from the valve Fig. -
Page 13: Pneumatic Installation
Type 2380 Installation → Assemble O-ring 1 again. WARNING! → Before assembling actuator with controller to the valve body Risk of injury from unsuitable connections! again, the valve must be open! → Hoses or pipes which cannot withstand the pressure and tempe- Check correct position of bellow and O-rings. -
Page 14: Electrical Installation
The electrical connection depends on the controller Type 869x used. device and in the „Communicator“ software. For best compatibility and device support: The electrical connection of Type 2380 is described in the ▶ Use the current version of the software „Communicator“ respective operating instructions of Type 869x controllers on (download from the Bürkert website) -
Page 15: Start-Up
Type 2380 Start-up → START-UP For Type 8692/93: select the input signal (INPUT). → If necessary, specify additional controller settings (via DIP switches/menu/USB adapter) - see respective operating instruc- 9.1. Safety instructions tions. WARNING! NOTE! Caution with using the function SET.FACTORY Risk of injury from improper operation! (reset to factory settings)! Improper operation may result in injuries as well as damage to the This function does not only reset the settings implemented by device and the surrounding area. -
Page 16: Cip / Sip
Type 2380 CIP/SIP 11. MAINTENANCE AND 10. CIP / SIP TROUBLESHOOTING The device can be cleaned / sterilized in place. The only media-contacting parts are the valve body and the bellow. 11.1. Safety instructions NOTE! WARNING! Danger of damage to sealings and electronics by overheating! The permitted media temperature of 0 ... +80 °C can be exceeded Danger – high pressure in the system! -
Page 17: Maintenance
Type 2380 Maintenanceandtroubleshooting 11.2. Maintenance Malfunction Cause / remedial action The device is maintenance-free provided it is used according to these Valve does not Control air port is not connected correctly: operating instructions. → open/close Connect control air to port 1. (or rather not However, the bellow is subject to natural wear. -
Page 18: Spare Parts
Type 2380 Spareparts 12. SPARE PARTS Malfunction Cause / remedial action Control quality E.g. caused by changed pressure conditions, etc. 12.1. Safety instructions → dissatisfying Adjust the controller via function X.TUNE → Check an adjust the dead band (see also WARNING! operating instructions for Type 869x) →... - Page 19 Spare part set specific settings. ▶ Order these spare controllers (Type 869x) with reference Orifice Spare part set: Corresponding valve body to the device ID number (Type 2380)! (bellow size) order no. (seat size engraved in body ) ▶ In case an adjustment of preconfigured customer-specific 00796530 settings is required for future deliveries, please contact your Bürkert sales office.
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Page 20: Replacement Of The Bellow
Type 2380 Spareparts 12.3. Replacement of the bellow 12.3.2. Opening NC-valve (control function A) Step Task description Illustration 12.3.1. Preparations Open the valve: 8696: press key „1“ Step Task description Illustration key 1 Ensure that there is no potential explosive atmosphere. DIP4 (ON) Ensure that process media pressure is switched off key 2... - Page 21 Spareparts 12.3.3. Replacement of the bellow 12.3.4. Adjustment X.TUNE Step Task description Illustration Step Task description Illustration Switch back from MANU to AUTO operation mode. Loosen the 4 valve body screws and take off the actuator Close the valve: 8696 / 8694: DIP4 to OFF-position, 8692 / 8693: press key „AUTO“ to change operation mode 8696: key 1 Adjust the controller (function X.TUNE ) as described in the...
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Page 22: Disassembly
Type 2380 DISASSEMBLY 13. DISASSEMBLY 14. TRANSPORT, STORAGE, PACKAGING, DISPOSAL 13.1. Safety instructions NOTE! WARNING! Transport damages! Inadequately protected equipment may be damaged during Danger – high pressure in the system! transport. ▶ Before dismounting the lines and valves, turn off the pressure • During transportation protect the device against wetness and and vent the lines. - Page 23 www.burkert.com...
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