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PROPER USE GUIDELINES
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use
and low volume applications. A wide selection of powered application equipment for extended-use, production operations is available.
Die Set (Typ)
Kit contains all the parts listed;
part numbers in parenthesis are
per MIL22520. All components
listed can be ordered separately
Locator (Typ)
Hand Crimping Tool
59980-1 (36-01)
Hex Wrench (.094-in.) 21027-6
Locators:
A -- 220221-2 (36-04) for Plugs with Center Contact
B -- 220220-2 (36-06) for Plugs without Center Contact
C -- 220222-2 (36-05) for Jacks
1. INTRODUCTION
Hand Crimping Tool and Cable Preparation Kit
59981-1 (shown in Figure 1) is used to prepare and
terminate RG-402 (3.581mm [.141 in.] outside
diameter) and RG-405 (2.184mm [.086 in.] outside
diameter) semi-rigid coaxial cable onto SMA Series,
N Series, and TNC Series connectors listed in
Figure 2. Read these instructions thoroughly before
using the kit.
NOTE
i
NOTE
Dimensions in this instruction sheet are in millimeters
[with inches in brackets]. Figures and illustrations are for
reference only and are not drawn to scale.
©2013 Tyco Electronics Corporation, a TE Connectivity Ltd. company
All Rights Reserved
*Trademark
TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or company names may be trademarks of their respective owners.
Hand Crimping Tool and Cable
Preparation Kit 59981-1
Kit 59981-1
for specific application needs.
TOOLING ASSISTANCE CENTER 1-800-722-1111
PRODUCT INFORMATION 1-800-522-6752
Cable Dressing Fixture
311396-1 (36-07)
CERTI-CRIMP*
Hand Crimping Tool
Ratchet Control
Cable Cutoff Fixture
311395-1 (36-09)
90 ° Bending Fixture Assembly (36-10)
Bend Tool Holder
311392-1 (36-10)
Bend Segments:
A -- 311386-1 (36-11) for RG-402, 3.17mm [.125 in]. Radius
B -- 311386-2 (36-12) for RG-402, 6.35mm [.250 in.] Radius
C -- 311386-3'(36-13) for RG-405, 3.17mm [.125 in.] Radius
Figure 1
Reasons for reissue of this instruction sheet are
provided in Section 11, REVISION SUMMARY.
2. DESCRIPTION
The kit contains a hand crimping tool (with a
CERTI-CRIMP hand crimping tool ratchet control), two
interchangeable die sets (one for RG-402 cable and
the other for RG-405 cable), and three locators for
specific connector terminations. See Figure 1.
NOTE
i
NOTE
The tool ratchet ensures full crimping of the connector.
Once engaged, the ratchet will not release until the
handles have been FULLY closed. Do NOT adjust the
ratchet.
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.te.com
Instruction Sheet
408-6788
23 AUG 13 Rev L
Trimmer Tool 312317-1
(36-08)
Conforming Block
312067-1 (36-10)
1 of 12
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Summary of Contents for TE Connectivity 59981-1
- Page 1 All Rights Reserved PRODUCT INFORMATION 1-800-522-6752 For latest revision and Regional Customer Service, *Trademark visit our website at www.te.com TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or company names may be trademarks of their respective owners.
- Page 2 312253-1 220222-2 1. Consult latest issue of MIL-C-39012 and QPL for current military dash numbers. 2. All items are included in Kit 59981-1, except those marked with ‡ † For both N Series and TNC Series Figure 2 (Cont’d) Rev L...
- Page 3 (For TNC Series Only) 1. Consult latest issue of MIL-C-39012 and QPL for current military dash numbers. 2. All items are included in Kit 59981-1, except those marked with ‡ † For both N Series and TNC Series Figure 2 (End)
- Page 4 3. Trim the cable dielectric to the strip length Special die sets and special locators are NOT supplied dimension shown in Figure 3. Be careful to avoid with Kit 59981-1. These items MUST be ordered nicking the center conductor. separately. They include: (1) RG-402 cable, Die Set 4.
- Page 5 408-6788 2. Push lightly against the cable while slowly Using Cable Dressing Fixture rotating the trimmer tool clockwise several times. 3. Remove the trimmer tool and clean any chips Slot for Detail A from the cable end. Saw Blade Insert Cable into Hole 4.
- Page 6 408-6788 Tool Setup Detail A Detail B Die-Holding Hex Head Slip Cable in Locator Screws (Captive) Between Dies. Tighten Screws While Cable Holds Dies in Proper Alignment Chamfer Chamfer Locator (Typ) Locator Locking Screw (Ref) Figure 7 6.2. For Connectors with Retractable Collars 2.
- Page 7 408-6788 3. Squeeze the tool handles to crimp the connector — the connector collar faces forward, as shown in body to the cable. Figure 11 3. Support the cable and connector assembly, and Crimping Connectors with Fixed Collars squeeze the tool handles together to complete the crimp.
- Page 8 408-6788 8.1. To Make 6.35 mm [.250 in.] Bends on RG-402 Cable Plugs with Center Contacts (All Sizes) or 3.18 mm [.125 in.] Bends on RG-405 Cable 1. Screw the terminated plug onto the dummy jack of the tool holder. See Figure 15. 2.
- Page 9 9. MAINTENANCE AND INSPECTION Hand Crimping Tool and Cable Preparation Kit Legs of Tool Holder Prevent Further 59981-1 is inspected before shipment. The tool and kit Movement of Vise Against Conforming Block should be inspected immediately upon arrival to ensure that they have not been damaged during...
- Page 10 408-6788 9.1. Daily Maintenance Suggested Plug Gage Design 1. Remove dust, moisture, and other contaminants from the tool with a clean brush or a soft, lint-free 6.35 ±0.25 [.25 ±.01] cloth. Do NOT use objects that could damage the NO-GO tool.
- Page 11 408-6788 5. Align the NO-GO element and try to insert it CUSTOMER SERVICE (038-035) straight into the crimping chamber. The NO-GO TYCO ELECTRONICS CORPORATION element may start entry, but must not pass PO BOX 3608 completely through the crimping chamber, as shown HARRISBURG PA 17105-3608 in Figure 17.
- Page 12 408-6788 69.8 [2.75] (Closed) 305 [12] 24 [.94] Weight: 0.9 kg [2 lb] HAND CRIMPING TOOL REPLACEMENT PARTS ITEM PART NUMBER DESCRIPTION QTY PER TOOL 300388 PIN. Retaining 21045-3 RING, Retaining 300389 PIN. Retaining 21045-6 RING, Retaining 305340 PIN. Retaining 305340 PIN.
- Page 13 Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: TE Connectivity 59981-1...
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