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TE Connectivity 47386-4 Original Instructions Manual

TE Connectivity 47386-4 Original Instructions Manual

Certi-crimp hand tools

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PROPER USE GUIDELINES
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low
volume applications. A wide selection of powered application equipment for extended-use, production operations is available.
Insulation Crimping
Adjustment Pins in
No. 3 Position
1. INTRODUCTION
CERTI-CRIMP hand tools 47386-4, 47387-7, and 525690-1 are used to crimp PIDG* and PLASTI-GRIP*
terminals and splices onto a wire range size of 0.25-2.6 mm
2. WIRE STRIPPING AND CRIMPING PROCEDURES
1. Strip the wire to the dimension listed in Figure 2. Strip length is determined by product to be crimped
and by wire size.
2. Open crimping jaws by closing handles until the ratchet releases. See Figure 1.
NOTE
Once the ratchet is engaged, the handles cannot be opened until they are fully closed.
3. Place the terminal in the crimping jaws as shown in Figures 3A, 3B, and 3C.
4. Place the PIDG-Nylon butt splices in crimping jaws as shown in Figure 4A.
NOTE
For crimping PLASTI-GRIP butt splices, the locator has to be removed from the tool as shown in Figure 4B.
5. Close handles until the terminal or splice is held firmly in place. Do not deform the terminal or splice
barrel. Make sure the terminal barrel rests against the locator.
6. Insert the stripped wire into the barrel. To complete the crimp, close the handles until the ratchet
release mechanism releases. Handles will open automatically and the crimped item may be removed.
7. To crimp the other half of the splice, remove it and reposition the uncrimped half in the tool and
repeat.
© 2015 TE Connectivity family of companies
All Rights Reserved
*Trademark
TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product, and/or company names may be trademarks of their respective owners.
CERTI-CRIMP* Hand Tools
47386-4, 47387-7, and 525690-1
Wire Size Range
Stamped Here
Ratchet
Figure 1
PRODUCT INFORMATION 1-800-522-6752
Color-Coded
Handles
2
[22-14 AWG].
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.te.com.
Instruction Sheet
411-1050
Rev A
24 APR 15
1 of 5

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Summary of Contents for TE Connectivity 47386-4

  • Page 1 1 of 5 All Rights Reserved For latest revision and Regional Customer Service, *Trademark visit our website at www.te.com. TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product, and/or company names may be trademarks of their respective owners.
  • Page 2 PIDG and PLASTI-GRIP Terminals, Splices, and Wire Pins [22-16] [.219] [.250] [.250] [.281] 0.75-1.5 110-Series PIDG FASTON* Receptacles [18-16] 525690-1 47386-4 (One Dot) 1.0-1.5 187- and 250-Series PIDG FASTON Receptacles and [17-16] Resilient Type PIDG Wire Pin [.250] [.281] 0.3-1.0 250-Series PIDG FASTON Receptacle, Overlapping Barrel...
  • Page 3 411-1050 4A (PIDG Butt Splice) 4B (PLASTI-GRIP Butt Splice) Remove Locator Locator Locator Fits into Splice Should Stick Out 1-2 mm Slot in Splice [.040-.080 in.] Approx. Figure 4 3. INSULATION CRIMP ADJUSTMENT FOR PIDG AND PLASTI-GRIP TERMINALS AND SPLICES The insulation crimping section of the hand tool has three positions: 1-Tight, 2-Medium, and 3-Loose.
  • Page 4 5.3. Die Closure Inspection Every TE Connectivity hand tool is inspected and tested for proper die (jaw) closure before being shipped from the factory. An inspection should, however be performed periodically to measure the tool die closure.
  • Page 5 411-1050 Inspection of Wire Barrel Crimping Dies with Plug Gage “GO” Gage Must Pass Completely Through the Die Closure “NO-GO” Gage May Enter Partially, but Must Not Pass Completely Through the Die Closure Figure 6 5 of 5 Rev A...
  • Page 6: Product Data Sheet

    PRODUCT DATASHEET is brought to you by SOS electronic distribution of electronic components Click to view availability, pricing and lifecycle information. Visit https://www.soselectronic.com/...

This manual is also suitable for:

47387-7525690-1