Use of Multiple Fixtures Centralize Shut-off Valving Home Run Multi-Port Tee Conventional Joint Accessibility During Installation Home Run Multi-Port Tee Conventional Page 2 ZURN PEX, INC. HIGHWAY 11 EAST, COMMERCE, TEXAS, U.S.A. 75428 • PHONE: 855-ONE-ZURN (855-663-9876) • FAX: 903-886-2583 • www.zurn.com...
PEXa, b, and c designations are not recognized by ASTM standards because they are often misinterpreted as a grading system for PEX. In truth, the terms were used only as a means of identifying the method of production within the European marketplace.
UL1821 * Zurn PEX tube 2” and smaller meets the 25/50 flame spread index/smoke density index requirements specified in building codes for use in plenums when encased with an appropriately listed ½” thick fiberglass insulation. Un-insulated installations using special accessories may also comply, please consult with the factory for details.
Z-Bite™ Push-to-Connect Fittings Zurn offers a variety of push type fittings for potable water applications, including various sizes of caps, couplings, tees, elbows, and adapters. ZBite fittings allows for faster installation and repairs, resulting in less down time of a building’s water system.
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4. While keeping the teeth expanded, pull the liner out of the fitting with the pliers. Page 8 ZURN PEX, INC. HIGHWAY 11 EAST, COMMERCE, TEXAS, U.S.A. 75428 • PHONE: 855-ONE-ZURN (855-663-9876) • FAX: 903-886-2583 • www.zurn.com...
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4. Using the deburring tool, chamfer the outer edge of the cut tube end and mark the insertion depth on the tube. Page 9 ZURN PEX, INC. HIGHWAY 11 EAST, COMMERCE, TEXAS, U.S.A. 75428 • PHONE: 855-ONE-ZURN (855-663-9876) • FAX: 903-886-2583 • www.zurn.com...
QickClamp before crimping; failure to do so will result in an improper crimp and may void the warranty. QickClamp rings must not come in contact with solder flux. Page 10 ZURN PEX, INC. HIGHWAY 11 EAST, COMMERCE, TEXAS, U.S.A. 75428 • PHONE: 855-ONE-ZURN (855-663-9876) • FAX: 903-886-2583 • www.zurn.com...
4) Apply light oil to the tool pivot points each time the tool is adjusted. Failure to lubricate the tool will shorten the tool’s life. Page 11 ZURN PEX, INC. HIGHWAY 11 EAST, COMMERCE, TEXAS, U.S.A. 75428 • PHONE: 855-ONE-ZURN (855-663-9876) • FAX: 903-886-2583 • www.zurn.com...
Making the Connection with the Small QickClamp Crimp Tool The Zurn Small QickClamp crimp tool is factory set to provide proper crimps. This should be checked before use by making a test crimp connection and checking it with the QickClamp Go Gauge. As long as the finished crimp connection gauges properly, there is no need to adjust the tool.
• NSF Standard 14 Making the Connection with the Large Crimp Tool Note: Use the crimp tool only to install PEX tube/fitting systems meeting ASTM F1807 for brass or copper insert fittings and F2159 for plastic insert fittings. Important: Always refer to the tube manufacturers’ product assembly instructions when using the crimp tool.
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Plumbing Installation Guide Making the Connection with the Medium Crimp Tool Note: Use the crimp tool only to install PEX tube/fitting systems meeting ASTM F1807 for brass or copper insert fittings and F2159 for plastic insert fittings. Important: Always refer to the tube manufacturers’ product assembly instructions when using the crimp tool.
Do not modify the gauge opening for any reason. They have been carefully manufactured to .002-inch tolerance. Page 15 ZURN PEX, INC. HIGHWAY 11 EAST, COMMERCE, TEXAS, U.S.A. 75428 • PHONE: 855-ONE-ZURN (855-663-9876) • FAX: 903-886-2583 • www.zurn.com...
Typically this will be a 95-5 Tin Antimony solder that is listed to NSF Important: Recommend making sweat connection with Zurn PEX XL Fittings Standard 61. Page 17 ZURN PEX, INC. HIGHWAY 11 EAST, COMMERCE, TEXAS, U.S.A. 75428 • PHONE: 855-ONE-ZURN (855-663-9876) • FAX: 903-886-2583 • www.zurn.com...
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Important: Petroleum based caulks or sealants should not come into direct contact with Zurn PEX. Page 19 ZURN PEX, INC. HIGHWAY 11 EAST, COMMERCE, TEXAS, U.S.A. 75428 • PHONE: 855-ONE-ZURN (855-663-9876) • FAX: 903-886-2583 • www.zurn.com...
Strapping support should be firm but loose enough to allow the pipe horizontal offset. to move back and forth as it expands and contracts. Page 21 ZURN PEX, INC. HIGHWAY 11 EAST, COMMERCE, TEXAS, U.S.A. 75428 • PHONE: 855-ONE-ZURN (855-663-9876) • FAX: 903-886-2583 • www.zurn.com...
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Note: If you must bend against the natural curvature of the coil, these minimums must be multiplied by 3. Wall Wall Stud Stud Page 22 ZURN PEX, INC. HIGHWAY 11 EAST, COMMERCE, TEXAS, U.S.A. 75428 • PHONE: 855-ONE-ZURN (855-663-9876) • FAX: 903-886-2583 • www.zurn.com...
Should the problem persist, use one of the soapy solutions below for leak detection. Replace the fitting and retest. Page 25 ZURN PEX, INC. HIGHWAY 11 EAST, COMMERCE, TEXAS, U.S.A. 75428 • PHONE: 855-ONE-ZURN (855-663-9876) • FAX: 903-886-2583 • www.zurn.com...
Important: The QickPort must be located in an area that will not be covered permanently with sheetrock, plywood, or paneling. The QickPort must also be protected from freezing temperatures. Page 26 ZURN PEX, INC. HIGHWAY 11 EAST, COMMERCE, TEXAS, U.S.A. 75428 • PHONE: 855-ONE-ZURN (855-663-9876) • FAX: 903-886-2583 • www.zurn.com...
The unused 1" outlets need to be sealed using a 1" brass cap (Part No. QTC5FBG). Page 27 ZURN PEX, INC. HIGHWAY 11 EAST, COMMERCE, TEXAS, U.S.A. 75428 • PHONE: 855-ONE-ZURN (855-663-9876) • FAX: 903-886-2583 • www.zurn.com...
Zurn PEX Distribution Lines The 3/8" or 1/2" Zurn PEX distribution lines must leave the manifold in a straight line that is perpendicular to the long axis of the manifold. The tube must be clamped or strapped between the manifold and the first change of direction to keep any bending stress from being applied to the manifold outlet.
Connecting Zurn PEX Tubing to the QickPort Manifold There are a number of options for the installer to choose from when connecting Zurn PEX tubing to the QickPort Manifold. These options depend on local codes, crimp tool availability, and installer/homeowner preference. The following illustrate some of the connection options available through Zurn.
Do not use flames or a torch to shrink the sleeve. Page 30 ZURN PEX, INC. HIGHWAY 11 EAST, COMMERCE, TEXAS, U.S.A. 75428 • PHONE: 855-ONE-ZURN (855-663-9876) • FAX: 903-886-2583 • www.zurn.com...
Excessive Temperature and Pressure for 30 days to simulate or come apart. a water heater malfunction. The Zurn PEX systems meet the requirements of ASTM F 877. Page 31 ZURN PEX, INC. HIGHWAY 11 EAST, COMMERCE, TEXAS, U.S.A. 75428 • PHONE: 855-ONE-ZURN (855-663-9876) • FAX: 903-886-2583 • www.zurn.com...
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250,000 water hammer shocks with pressure surges up to 400 psi. They must withstand this without leaking or blowing apart. Page 32 ZURN PEX, INC. HIGHWAY 11 EAST, COMMERCE, TEXAS, U.S.A. 75428 • PHONE: 855-ONE-ZURN (855-663-9876) • FAX: 903-886-2583 • www.zurn.com...
B 137.5 - Crosslinked Polyethylene (PEX) tubing and fitting systems. NSF International Standard 14 - Plastic piping system components. Standard 61 - Drinking water system components-health effects. Page 34 ZURN PEX, INC. HIGHWAY 11 EAST, COMMERCE, TEXAS, U.S.A. 75428 • PHONE: 855-ONE-ZURN (855-663-9876) • FAX: 903-886-2583 • www.zurn.com...
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It is the responsibility of the installer to ensure that these products are accepted by local code authorities before installing the product. Page 35 ZURN PEX, INC. HIGHWAY 11 EAST, COMMERCE, TEXAS, U.S.A. 75428 • PHONE: 855-ONE-ZURN (855-663-9876) • FAX: 903-886-2583 • www.zurn.com...
20. Oil should be applied to all tool pivots during adjustment to extend the life of the tool. 20. True False Page 36 ZURN PEX, INC. HIGHWAY 11 EAST, COMMERCE, TEXAS, U.S.A. 75428 • PHONE: 855-ONE-ZURN (855-663-9876) • FAX: 903-886-2583 • www.zurn.com...
(if available), date of purchase and/or date of manifolds, distribution headers, valves, electrical controls, installation, and how the product fails to meet the above warranty. Page 37 ZURN PEX, INC. HIGHWAY 11 EAST, COMMERCE, TEXAS, U.S.A. 75428 • PHONE: 855-ONE-ZURN (855-663-9876) • FAX: 903-886-2583 • www.zurn.com...
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