Avery Weigh-Tronix 1080 Service Manual
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Avery Weigh-Tronix 1080 Service Manual

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Model 1080
Weight Indicator
Service Manual
AWT35-500446
Issue AD
February 2011

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Summary of Contents for Avery Weigh-Tronix 1080

  • Page 1 Model 1080 Weight Indicator Service Manual AWT35-500446 Issue AD February 2011...
  • Page 2 Full acknowledgment of the source must be given. Avery Weigh-Tronix is a registered trade mark of the Avery Weigh-Tronix, LLC. This publication was correct at the time of going to print however, Avery Weigh-Tronix, LLC reserves the right to alter without notice the specification, design, price or conditions of supply of any product or service at any time.

  • Page 3: Table Of Contents

    DATE (Set date) ...................... 102 HOUR (Set time) ..................... 104 SETUP (Setup menu) ....................105 TEST (Test menu) ....................121 AUDIT (Audit counters) menu ................. 125 Chapter 4 SensorComm Configuration and Calibration ..............126 Introduction ........................126 1080 Service Manual...
  • Page 4 Enclosure parts and assembly ..................147 System block diagram ....................148 1080 PC Boards ......................149 1080 PC Boards (cont.) ....................150 Trips interface unit (TIU3) (optional) parts & assembly ..........151 Analog Output Card ....................... 152 Panel Mount Illustrations ....................153 1080 Dimensional Drawings ..................

  • Page 5: Manual Revision History

    January 2011 Added two pages in chapter 11. PC board illustrations. February 2011 Correction to step 3 and note in section 2.1, moved label on page 149. February 2011 Removed erroneous paragraph in section 4.1 about RS485 jumper 1080 Service Manual...
  • Page 6 1080 Service Manual...

  • Page 7: Chapter 1 General Information And Warnings

    Cautions give information about procedures that, if not observed, could result in damage to equipment or corruption to and loss of data. NOTE: This is a Note symbol. Notes give additional and important information, hints and tips that help you to use your product. 1080 Service Manual...

  • Page 8: Installation

    Application and usage will determine the frequency of calibration required for safe operation. Always turn off the machine and isolate from the power supply before starting any routine maintenance to avoid the possibility of electric shock. 1080 Service Manual...

  • Page 9: Cleaning The Machine

    Classe A prescrites dans le Règlement sur le brouillage radioélectrique edicté par le ministère des Communications du Canada. European Countries WARNING: This is a Class A product. In a domestic environment, this product may cause radio interference in which the user may be required to take adequate measures. 1080 Service Manual...

  • Page 10: Declaration Of Conformity

    1 General information and warnings 1.8 Declaration of Conformity 1080 Service Manual...

  • Page 11: Chapter 2 Introduction

    Introduction This manual covers the information you need to setup, configure and service your 1080 indicator. 2.1 Unpacking and Setup Unpack your indicator and check for any shipping damage. If shipping damage is found, save all packing materials and contact the shipping company immediately.

  • Page 12: Front Panel

    2 Introduction 2.2 Front Panel The front panel, shown in Figure 2.2, consists of the keys and display. Figure 2.2 1080 front panel 2.2.1 Keys Never press a key with anything but your finger. Damage to the overlay may result if sharp or rough objects are used.

  • Page 13: Numeric Entry Procedure

    You can move the entry function one digit to the left with a press of the TARE key. This effectively deletes the current value in that position and allows you to enter a new value in that position. 1080 Service Manual...

  • Page 14: Annunciators

    Network 2 or SensorComm. See the note following this table. Status Lights when pounds is the active unit of measure Center of Zero Lights when weight on the scale is within the zero range Lights when kilograms is the active unit of measure 1080 Service Manual...

  • Page 15: Error Messages

    Overrange weight. Scale is overloaded. Underrange weight. Scale is underloaded. The unit cannot perform a function. Displayed only while key is held down. Displayed while a key is pressed when attempting to modify a sealed selection without edit privileges. 1080 Service Manual...
  • Page 16 Entered value is greater than the configured scale capacity. Entered value is less than 1% of scale capacity. Entered value causes resolution of greater than 100,000 divisions. No ADC counts OR in Overload OR All these relate to mV/V input in Underload 1080 Service Manual...

  • Page 17: Chapter 3 Using The Menus

    Using the Menus 3.1 Available Menus There are several menus you use to setup or service the 1080. You access the menus through the front panel. Each menu is briefly described here. For in depth information about a menu, go to that menu's section in this manual.

  • Page 18: Accessing The Menus

    Scroll in the password of the menu you want to enter by using the steps shown in Numeric Entry Procedure on page 13 and press F1. The first item in that menu is displayed. Use the navigation keys shown in the box near each menu to move through the menu. 1080 Service Manual...

  • Page 19: User Menu

    Press SELECT key to return to About. Press the UNITS key… AdC is displayed. This is the calibrated mV/V output of the connected analog scale. 1080 Service Manual...
  • Page 20 Port2 is displayed. Repeat the test from step 14 to check the port. Press the SELECT key twice to exit the serial test. SEriAL is displayed. Press the SELECT key… tESt is displayed. Press the UNITS key… Audit is displayed. 1080 Service Manual...
  • Page 21 CAL is displayed. This stands for the calibration audit counter. Press the PRINT key… The number of times the indicator has been calibrated is displayed. Press the ZERO key twice… The display returns to normal operation mode. This completes the User menu. 1080 Service Manual...

  • Page 22: Service Menu

    Since the complete Service menu is quite large, it has been broken up into its individual submenus. Each submenu is illustrated on the following pages with specific instructions for that submenu. A full menu can be seen in Service Menu on page 146. 1080 Service Manual...

  • Page 23: Cal Submenu For Analog Scales

    Press the F1 key to perform the zero procedure… buSY is briefly displayed then the live weight which should be 0. Press the F1 key to save and return to the ZERO menu item… ZEro is displayed. 1080 Service Manual...
  • Page 24 Scroll in a weight value for this calibration point using the numeric entry procedure and press the F1 key. Live weight on the scale is displayed. Place the test weight for this calibration on the scale and press F1. Busy is briefly displayed and then 2. 1080 Service Manual...
  • Page 25 Linearization factors cannot be entered. To use this item you must have recorded the calibration factors from your previously installed 1080 indicator. Calibration factors can be viewed under CAL>INPUT or you can print them out using the CAL>PRINT menu item.
  • Page 26 This completes the CAL section of the Service menu for analog scales. If you have a SensorComm system, see the chapter SensorComm Configuration and Calibration on page 126 for calibration and configuration information. The next Service menu item, SCALE, is covered in SCALE Submenu on page 27. 1080 Service Manual...

  • Page 27: Scale Submenu

    Follow the directions and explanations below to set up these items. Figure 3.4 Scale submenu flowchart Access the Service menu using the procedures in Accessing the Menus on page 18… CAL is displayed. Press the UNITS key… SCALE is displayed. 1080 Service Manual...
  • Page 28 All of these capacities function in conjunction with the decimal place position. For example, if you choose a division value of 5 and a decimal position of 12345.6, your division size will be .5. When your choice is displayed, press F1. div. is displayed. 1080 Service Manual...
  • Page 29 The current state of the unit is displayed. For lbs and kgs, toggle between on or oFF by using the TARE or UNITS key. Press F1 when your choice is displayed… Display returns to Lb or 1000 G. 1080 Service Manual...
  • Page 30 Current calibration unit is displayed. Choices are lb or 1000G. Toggle between the choices by using the TARE or UNITS key and press the F1 key to accept the choice… C-Unit is displayed. Press the SELECT key… UnitS is displayed. 1080 Service Manual...
  • Page 31 9. If you picked any other division size, got to step 10. If you pick a custom time you are shown the current value. Scroll in a custom time using the numeric entry procedure and press F1 to save the custom value… SEC. is displayed. 1080 Service Manual...
  • Page 32 .Press the UNITS key… SEC. is displayed. Use this item to set the time window for stability determination. Press the PRINT key… The current time window size is displayed. You choices are 1-10 seconds and CUST. (custom) 1080 Service Manual...
  • Page 33 Enable (on) or disable (oFF) the Auto-print feature. If on, a print will occur whenever an automatic tare is done. Delay This defines the amount of time (in seconds), after the weight falls into the auto-tare window, until an auto- tare is done. 1080 Service Manual...
  • Page 34 Press the PRINT key… A numeric entry screen appears. Use the numeric entry procedure to enter in a low threshold value and press the F1 key to accept. Lo is displayed. Press the UNITS key… Hi is displayed. 1080 Service Manual...
  • Page 35 A numeric entry screen appears. Use the numeric entry procedure to enter in a delay time, in seconds, and press the F1 key to accept. Delay is displayed. Press the SELECT key twice… tArE is displayed. This completes the Tare item. 1080 Service Manual...
  • Page 36 Filtering is used to counteract vibration of the scale. The A-D weight conversion happens 100 times per second in the 1080. AVG is the number of conversions you want to average. For example, if you pick 50, the unit will average the weight values from the last 50 conversions or ½...
  • Page 37 1 and 10. Set the number low for small vibration problems and use a higher setting for more dampening effect. Scroll through the choices by using the TARE or UNITS key and press the F1 key to accept the displayed choice… ConSt is displayed. 1080 Service Manual...
  • Page 38 The current setting is displayed. Example: decimal = 000.00 comma = 000,00 Toggle between the choices, dEc or coma, by using the TARE or UNITS key and press the F1 key to accept the choice… d.Point is displayed. 1080 Service Manual...
  • Page 39 Press the PRINT key… The current setting is displayed. Scroll in a new value using the numeric entry procedure and press F1 to accept the value Press the F1 key to accept the displayed choice… G-bAnd is displayed. 1080 Service Manual...
  • Page 40 APP. To exit, go to step 5. To continue, go to step 7. Press the ZERO key. SAvE is displayed. Press F1 to save the changes you’ve made Press ZERO to abort the changes… Display returns to normal operation mode. 1080 Service Manual...

  • Page 41: App (Applications) Submenu

    Applications are enabled in the Service menu but you do each application’s setup in the Supervisor menu. Follow these steps to access each item in the APP menu and to understand what they do and how to set them: Access the Service menu… CAL is displayed. 1080 Service Manual...
  • Page 42 TCPIP2, SMTP 1 or SMTP 2. See the note below. If you choose TCPIP1 or SMTP1, Net 1 under OPTION>NETS must be set to E-net-1 or E-net-4. If you choose TCPIP2 or SMTP2, Net 2 under OPTION>NETS must be set to E-net-1 or E-net-4. 1080 Service Manual...
  • Page 43 P-Ft is displayed. When you scroll in a 1 followed by a 0, the indicator is smart enough to know this is a 10 not separate 1 and 0 formats. Always enter format numbers in ascending order. 1080 Service Manual...
  • Page 44 Repeat steps 2 through 9 from the section ACC (Accumulator application) on page 42, to set up the Count application. Press the SELECT key… Count is displayed. TOP (Peak hold application) From the Count display, press the UNITS key… tOP is displayed. 1080 Service Manual...
  • Page 45 Indicator acts the same as in Mode 3 plus all the annunciators reflect the main display status Scroll through the choices using the TARE or UNITS key. When your choice is displayed, press the F1 key… ModE is displayed. 1080 Service Manual...
  • Page 46 The numeric entry screen appears. Use the numeric entry procedure to enter the number of divisions. Press the F1 key to accept… div. is displayed. Press the SELECT key twice… APP. is displayed. Press the ZERO key to exit the Service menu… SAvE is displayed. 1080 Service Manual...

  • Page 47: Extra Info: Print Format Editing

    Accepts print string and exits edit mode ON/OFF A short key press inserts a new character in front of the displayed character. Press and hold to delete the currently displayed hex character. 1080 Service Manual...
  • Page 48 You can overwrite the FF value and use up to the maximum string length if so desired. In the 1080 the maximum sequence length is 256. However, the last character in the print format must be FF. Be sure to add the FF character if it is removed.
  • Page 49 Service Menu 17 Port 1 Enquire (HEX05) 18 Port 1 Broadcast 19 Port 1 RD4100 20 Port 2 Enquire (HEX05) 21 Port 2 Broadcast 22 Port 2 Remote display 123456 lb {ACT} {DSP} {UN}<CR><LF>{EOS} 1080 Service Manual...

  • Page 50: Thermal Labels Print Formats

    Format 5 label 1.25” Wide x 1.00” Long Format 6 label 2.50” Wide x 4.00” Long Format 7 label 4.00” Wide x 6.00” Long Print Format 8, same as above with barcode. Label Size 2.50” Wide 4.00” Long 1080 Service Manual...
  • Page 51 Service Menu Table 3.1 Printable Characters Chart 1080 Service Manual...
  • Page 52 For ingredient units (lb or kg for weight based ingredients; sec for time based ingredients; cnts or gallons for pulse counter based ingredients). To be printed after the target or actual ingredient value. Piece Weight Count Current Count Value Count 1080 Service Manual...
  • Page 53 (i.e. range 0 thru 255). In all cases, parameters consume one byte. In the term/ token table parameters are indicated as follows: Optional, (ASCII) - (,n) Optional, (Decimal) - (,x) Mandatory, (ASCII) - ,n Mandatory, (Decimal) - ,x 1080 Service Manual...

  • Page 54: Serial Submenu

    Follow these steps to access each item in the SERIAL menu and to understand what they do and how to set them: Access the Service menu… CAL is displayed. Press the UNITS key repeatedly until… SEriAL is displayed. Press the PRINT key… Port 1 is displayed. 1080 Service Manual...
  • Page 55 PAritY is displayed. Use this item to set parity. Press the PRINT key… nonE, Odd or EvEn is displayed. Scroll through the choices by using the TARE or UNITS key and press the F1 key to accept the displayed choice… PAritY is displayed. 1080 Service Manual...
  • Page 56 485 HD SMA protocol over an RS-485 half-duplex multidrop connection (Port 1 only) Scroll through the choices by using the TARE or UNITS key and press the F1 key to accept the displayed choice… If you pick: 1080 Service Manual...
  • Page 57 Enq is displayed. The EOM character should be entered as a decimal value from 0-255, not a hex value. B-CAST With b-CASt displayed, press the PRINT key… Current update rate is displayed. Choices are 1/SEC, 2/SEC, 5/SEC, and 10/SEC. 1080 Service Manual...
  • Page 58 ZERO = Z PRINT = P UNITS = U F1 = F POWER = O Example: <LF>XBTSF<CR> This response shows that the Tare, Select and F1 keys have been pressed since the last time the list was cleared. 1080 Service Manual...
  • Page 59 <LF>XCFail<CR> if the channel number was invalid. Valid channel numbers are 0-10. <LF>XC<CR> The indicator will respond with: <LF>XC<channel><CR> Request the PLU current channel. <LF>XI<id><CR> The indicator will respond with:<LF>XI<id>Set<CR> Set the ID number of current PLU channel. 1080 Service Manual...
  • Page 60 Select this to send the same as RDAPP1 + will accept the keys presses from the remote (TARE, SELECT, ZERO, PRINT, UNITS) RDAPP4 Select this to send the same as RDAPP2 + accepts the keys presses from the remote (TARE, SELECT, ZERO, PRINT, UNITS) 1080 Service Manual...
  • Page 61 If the slave address sent to an indicator matches the configured slave address, the indicator will respond with the slave address as part of the response. All SMA responses begin with a <LF>. The slave address will be the character immediately following the <LF>. 1080 Service Manual...
  • Page 62 From the tYPE display, press the UNITS key… A-Prnt is displayed. Use this item to set a minimum weight, as a percentage of capacity, under which the indicator will send out the configured print format when the weight is stable (no motion). 1080 Service Manual...
  • Page 63 Use the StrinG menu to create formats #1-10. These formats are called from application specific settings or from Serial menu item settings. From the StrinG display, press the PRINT key… 1 is displayed. This is the print format number. 1080 Service Manual...
  • Page 64 Press the UNITS key to go to the TEST submenu Press ZERO to return to normal operation mode… If you press ZERO, SAvE is displayed. Press F1 to save the changes or the ZERO key to abort the save process and return to normal operating mode. 1080 Service Manual...

  • Page 65: Test Submenu

    The software revision level is displayed. Press SELECT key to return to About. ADC (Analog scale test) From the About display, press the UNITS key… Adc is displayed. This stands for the analog to digital converter value in mV/Vs. 1080 Service Manual...
  • Page 66 PRINT key, the display should show PASS. If there is a problem the display will show FAIL. See illustration below. Repeat this for PORT 2. Press SELECT key to return to the SEriAL item… SEriAL is displayed. 1080 Service Manual...
  • Page 67 Interface Unit (TIU3) or other output device. Stop the test by pressing the SELECT key… 1 is displayed. Press the UNITS key… 2 is displayed. Repeat steps 26 and 27 for outputs 2 and 3… Press the SELECT key… outPut is displayed. 1080 Service Manual...
  • Page 68 Apply weight to the scale to verify the mV/V level changes. Press the F1 key to exit the test… Sensor number is displayed. Repeat steps 38 through 40 for each sensor you want to test. Press the SELECT key… SEnSor is displayed. 1080 Service Manual...
  • Page 69 UNITS key to go to the AUDIT submenu To return to normal weighing mode, press ZERO. If you press ZERO you will be prompted to save any changes made. Press ZERO to abort any changes or press F1 to save changes. 1080 Service Manual...

  • Page 70: Audit Submenu

    CFG is displayed. This stands for the Configuration audit counter. Use this item to see how many times this indicator has been configured. Press the PRINT key… A number is displayed. This is the number of times this indicator has been configured. Press SELECT… CFG is displayed. 1080 Service Manual...

  • Page 71: Input Submenu

    TARE or UNITS key. When you access each input, by pressing the PRINT key, you get to choose from this list of input types: NONE Input does nothing ZERO Input zeroes the scale TARE Input tares the scale 1080 Service Manual...

  • Page 72: Output Submenu

    Target (checkweighing) application. If the batch application is enabled, outputs are automatically enabled. Figure 3.11 OUTPUT submenu Follow these steps to access and configure the outputs: Access the Service menu… CAL is displayed. Press the UNITS key repeatedly until… outPut is displayed. 1080 Service Manual...
  • Page 73 Toggle between on and oFF by using the TARE or UNITS key and press the F1 key to accept the displayed choice… The output # is displayed. Repeat for the other outputs. Press the SELECT key to return to the OUTPUT menu item… outPut is displayed. 1080 Service Manual...

  • Page 74: Option Submenu

    3 Using the Menus 3.4.11 OPTION submenu The next section of the Service menu is the OPTION submenu. See Figure 3.12. This menu lets you configure analog output, a pulse counter, SensorComm and networks. Figure 3.12 OPTION submenu 1080 Service Manual...
  • Page 75 Scroll in a value using the numeric entry procedure and press F1… Hi is displayed. Press the UNITS key… bASiS is displayed. Use this to choose if output is based on gross or net weight. Press the PRINT key… GroSS or nEt is displayed. 1080 Service Manual...
  • Page 76 From the A-out display, press the UNITS key… SEnSor is displayed. Use this item to configure the SensorComm. Press the PRINT key… GhoSt is displayed. Use this to enable or disable Ghost function. Press the PRINT key… on or oFF is displayed. 1080 Service Manual...
  • Page 77 Error is displayed. Press the SELECT key… Z.dRIFT is displayed. Press the UNITS key… ErrR.LoG is displayed. Use this to view error logs for the SensorComm system. Press the PRINT key… oLoAd is displayed. This is the overload counter. 1080 Service Manual...
  • Page 78 From the A-out display or the SEnSor display (if SensorComm installed and enabled), press the UNITS key… nEtS is displayed. Use this to set up the networks that are used with the indicator. Press the PRINT key… nEt1 is displayed. 1080 Service Manual...
  • Page 79 The node address that is currently set is displayed. Scroll in the desired node address for the DeviceNet™ connection, or press F1 to accept the node address that is currently configured. nodE will reappear on the display. Press the UNITS key bAud is displayed. 1080 Service Manual...
  • Page 80 PRINT key to change the input token. When the desired type and token appear on the display, press the F1 key… dAtA 1 is displayed. You can configure up to 16 items of information to input into the indicator. Press the UNITS key… dAtA 2 is displayed. 1080 Service Manual...
  • Page 81 Press the UNITS key… bAud is displayed. Press the PRINT key to configure the baud rate… The current baud rate is displayed. This may be: Auto the correct baud rate is selected automatically (default) 1080 Service Manual...
  • Page 82 Use the TARE or UNITS key to change the input type. Use the SELECT or PRINT key to change the input token. When the desired type and token appear on the display, press the F1 key… dAtA 1 is displayed. 1080 Service Manual...
  • Page 83 Use the TARE or UNITS key to toggle between the choices. When the desired selection appears on the display, press either the F1 or PRINT key… EndiAn is displayed. This completes the PROFIBUS® configuration. Press the ZERO key to exit the service menu. 1080 Service Manual...
  • Page 84 IP address to the indicator, you should select ON. The IP address, Subnet mask, and Gateway do not need to be entered. Otherwise choose OFF to use the (static) IP address, Subnet mask, and Gateway that have been entered. 1080 Service Manual...
  • Page 85 ON. Otherwise select oFF. Press either the PRINT or F1 key to accept your selection… Err.LoG is displayed. Press the UNITS key… S-Com is displayed. Press the PRINT key… on or oFF is displayed. 1080 Service Manual...
  • Page 86 Ethernet connection, the print formats must be configured for tcpip1 (net1) or tcpip2 (net2). See the Service-App and Service-Serial sections of this manual for details on setting up the print formats. 1080 Service Manual...
  • Page 87 Numeric entry screen is displayed. Key in the ethernet port which will be used to download applications from etools and press F1… dPort is displayed. This completes the Ethernet TCP/IP configuration. Press the ZERO key to exit the service menu. 1080 Service Manual...
  • Page 88 You can configure up to 16 items of information to output from the indicator. Press the UNITS key to make the display change to dAtA 2. Repeat steps 11 through 13 above to configure up to 16 data items. 1080 Service Manual...
  • Page 89 LittLE or biG is displayed. Press the TARE or UNITS key to toggle between LITTLE and BIG. When the desired selection appears on the display, press the F1 or PRINT key… EndiAn is displayed. Press the UNITS key… dPort is displayed. 1080 Service Manual...
  • Page 90 Numeric entry screen is displayed. Key in the ethernet port which will be used to download applications from etools and press F1… dPort is displayed. This completes the Modbus/TCP configuration. Press the ZERO key to exit the service menu. 1080 Service Manual...
  • Page 91 You can configure up to 16 items of information to output from the indicator. Press the UNITS key to make the display change to dAtA 2. Repeat steps 11 through 13 above to configure up to 16 data items. 1080 Service Manual...
  • Page 92 LittLE or biG is displayed. Press the TARE or UNITS key to toggle between LITTLE and BIG. When the desired selection appears on the display, press the F1 or PRINT key… EndiAn is displayed. Press the UNITS key… dPort is displayed. 1080 Service Manual...
  • Page 93 Numeric entry screen is displayed. Key in the ethernet port which will be used to download applications from etools and press F1… dPort is displayed. This completes the Ethernet IP configuration. Press the ZERO key to exit the service menu. 1080 Service Manual...
  • Page 94 SmtP is displayed. Press the UNITS key… Port is displayed. Press the PRINT key to enter the port number of the indicator. This is a numeric entry (####). After the Port number has been entered… Port is displayed. 1080 Service Manual...
  • Page 95 PRINT key to select it. This is the SMA protocol over the Ethernet connection. This is the exact same protocol used on the serial ports. See the Service-Serial section of this manual for details. 1080 Service Manual...
  • Page 96 Numeric entry screen is displayed. Key in the ethernet port which will be used to download applications from etools and press F1… dPort is displayed. This completes the Ethernet TCP/IP Server configuration. Press the ZERO key to exit the service menu. 1080 Service Manual...
  • Page 97 CHECKWEIGHER application Recipe Output ingredient number for the selected Ingredient recipe to the network. Used with BATCH number application. Recipe Output the configured ingredient target Ingredient weight value for the selected recipe. Used target weight with BATCH application. 1080 Service Manual...
  • Page 98 TARE operation dependant upon indicator configuration. Remote print Allows the network to perform a PRINT operation. PRINT operation dependant upon indicator configuration. Remote Allows the network to perform a ACCUM accumulate operation. ACCUM operation dependant upon indicator configuration. 1080 Service Manual...
  • Page 99 OUTPUT#3 or an output to the network to view the weight value of OUTPUT#3 * Bridge tokens that are inbound to net2 can be outputs for net1 ** Bridge tokens that are inbound to net1 can be outputs for net2 1080 Service Manual...
  • Page 100 There are two digits to the right of the decimal point so the gross weight being set out of the network connection will be multiplied by 102 (100). If the gross weight on the display is 110.54, you should see a value of 11054 on the network connection. 1080 Service Manual...
  • Page 101 You will be prompted to save the changes you’ve made. Press the ZERO key to abort any changes made and return to normal operating mode or press F1 to accept them and return to normal operating mode. buSY flashes on the display while the unit saves data. 1080 Service Manual...

  • Page 102: Supervisor Menu

    3 Using the Menus 3.5 Supervisor Menu The 1080 has a Supervisor menu, shown in Figure 3.13, you use to do the following: Set time and date Setup the various applications View, print and clear logs and cal reports Perform diagnostic tests...
  • Page 103 Supervisor Menu Figure 3.13 Supervisor menu flowchart 1080 Service Manual...

  • Page 104: Hour (Set Time)

    M XX is displayed. M stands for minute and XX represents the current value. Scroll in the minute (see Numeric Entry Procedure on page 13) and press the F1 key … Hour is displayed. 1080 Service Manual...

  • Page 105: Setup (Setup Menu)

    Port 1 or Port 2 is displayed. Use this item to select which port to use for printing the report. A USB device port is slaved to serial port #2. If port #2 is selected, data will be sent via serial port 2 and USB. 1080 Service Manual...
  • Page 106 Port 1 or Port 2 is displayed. Use this item to select which port to use for printing the report. A USB device port is slaved to serial port #2. If port #2 is selected, data will be sent via serial port 2 and USB. 1080 Service Manual...
  • Page 107 Toggle between Port 1 and Port 2 using the TARE or UNITS key. Press the F1 key to accept the displayed choice… Display shows bUSY briefly then returns to Print. Press the UNITS key… rEciPE is displayed. Use this item to create a recipe. 1080 Service Manual...
  • Page 108 Press the PRINT key to set the preact… on or oFF is displayed. Scroll through the choices (on, oFF, CLEAr) with the TARE or UNITS key. Press the F1 key to accept the displayed choice… PrEAct is displayed. 1080 Service Manual...
  • Page 109 If you chose 1 this ingredient will use output #1. The same is true for the 2 and 3 choices. If you choose NONE, no output will be activated when the ingredient is called by the recipe. 1080 Service Manual...
  • Page 110 Under this item you can choose one of the following: Setpoints activate when the F1 key is pressed. When the net weight on the scale reaches the configured setpoint value, the setpoint will deactivate. 1080 Service Manual...
  • Page 111 The recipes and batch report will be printed. A USB device port is slaved to serial port #2. If port #2 is selected, data will be sent via serial port 2 and USB. Press the SELECT key… bAtch is displayed. 1080 Service Manual...
  • Page 112 Target outputs can only be reset when the scale returns to within the configured Gross Zero Band. Gross Zero Band is configured in a password protected menu. Contact your local supplier or Avery Weigh-Tronix distributor for assistance with the password protected menu.
  • Page 113 SuRE ? is displayed. This is asking if you are sure you want to clear the information. If you want to clear the information, press the F1 key. If you do not want to clear the data, press the SELECT key… CLEAr is displayed. 1080 Service Manual...
  • Page 114 If this type of printing is enabled, the user will be prompted to clear the statistical information after the PRINT key is pressed to print the report. Press the F1 key to clear statistical data. 1080 Service Manual...
  • Page 115 Scroll in a percentage from 0-100% using the numeric entry procedure and press the F1 key… Min is displayed. Press the UNITS key… SiZE is displayed. This is the sample size parameter. Use this to set the sample size for the counting application. 1080 Service Manual...
  • Page 116 SELECT key… CLEAr is displayed. Press SELECT… Count is displayed. TOP (Peak) Application From the Count display, press the UNITS key… tOP is displayed. Use this item to clear and print reports for the peak application. 1080 Service Manual...
  • Page 117 LOGS (Log submenu) From the APP display, press the UNITS key… LOGS is displayed. The Logs menu item allows you to view, print or clear logs for the following: Calibration Overload and Underload Errors SensorComm Errors Ghost Errors 1080 Service Manual...
  • Page 118 If you chose Cntr, the overload or underload count will be displayed. If you chose Print, you can choose the port to print through and press the F1 key. The counter value for overload or underload will be printed. Example: Overloads: 0 overloads 00:00 on 00-00-00 1080 Service Manual...
  • Page 119 CLEAr is displayed. Use this to clear the log from memory. Press PRINT to clear the log… SuRE ? is displayed. Press the F1 key to clear the log… CLEAr is displayed. Press the SELECT key… S-COM is displayed. 1080 Service Manual...
  • Page 120 Press the ZERO key to return to normal weighing mode. You will be prompted to save the changes you’ve made. Press the ZERO key to abort any changes made or press F1 to accept them and return to normal operating mode. Key legend reminder. 1080 Service Manual...

  • Page 121: Test (Test Menu)

    Press the PRINT key to perform a button test. Each key you press will be reflected on the display screen to confirm the button is functioning correctly. Press the ZERO key to stop the button test. button is displayed. 1080 Service Manual...
  • Page 122 The display should show PASS. If there is a problem the display will show FAIL. Press the SELECT key… Port 1 is displayed. Press the UNITS key… Port 2 is displayed. Repeat steps 14 and 15 to test port 2. Press SELECT key… SEriAL is displayed. 1080 Service Manual...
  • Page 123 OPTION From the outPut display, press the UNITS key… oPtion is displayed. Under this item are these options you can test; A- out, SEnSor (if Sensorcomm is installed) and nEtS (networks). See the instructions below. 1080 Service Manual...
  • Page 124 Press the F1 key to exit the test… Sensor number is displayed. Repeat steps 35 - 37 for each sensor you want to test. Press the SELECT key… SEnSor is displayed. NETS test From the SEnSor display, press the UNITS key… nEtS is displayed. 1080 Service Manual...

  • Page 125: Audit (Audit Counters) Menu

    A number is briefly displayed, then CAL is displayed. This is the number of times this indicator has been calibrated. Press the SELECT key… Audit is displayed. This completes the Audit submenu and the Supervisor menu. Press the ZERO key to return to normal weighing mode. 1080 Service Manual...

  • Page 126: Chapter 4 Sensorcomm Configuration And Calibration

    SensorComm: External +15VDC @ 0.25 Amps required 1080 Input Voltage 9 to 36VDC @ 5.0 Amps Serial port power provided by 1080: 5VDC @ 0.3 Amps Excitation +/- 5VDC up to 8 x 350 ohm transducers Com Port #1 RS232, RS485 or SensorComm...

  • Page 127: Enable/Configure Weigh-Bars

    Toggle between the choices by pressing the UNITS or TARE key. Press F1 to accept when on is displayed. Press UNITS to advance to the next cell. Repeat steps 7-10 for the correct number of cells being connected. 1080 Service Manual...

  • Page 128: Cal Submenu For Sensorcomm Scales (North America Only)

    See Figure 4.1. Follow these steps to corner the system and then continue on with the calibration procedures outlined in CAL submenu for analog scales. SensorComm is available in North America only. Figure 4.1 SensorComm cornering menu 1080 Service Manual...

  • Page 129: Corner (Sensorcomm Cornering)

    The last sensor number will be displayed. Press the UNITS key… donE is displayed. Press the F1… buSY is briefly displayed and then the live weight. Press the F1 key to finish the cornering process. donE is displayed. 1080 Service Manual...

  • Page 130: Ghost (Ghost Calibration Factors)

    Press SELECT key… CornEr is displayed. Downloading a configuration file to the 1080 may corrupt the Ghost function or cause of the loss of Ghost calibration. Place a weight in the center of your scale and press the UNITS key…...

  • Page 131: Chapter 5 Sensorcomm Error Messages

    -Mechanical issue with the scale calibration Weight sensor stability The output of 1 or more weight sensor is not in the -Mechanical issue with the scale same range as the rest of the scale. -Weight sensor problem 1080 Service Manual...

  • Page 132: Chapter 6 Remote Display Functionality

    6.1.3 Mode 3: Remote weight display with keypad The indicator will be configured for Remote Display mode without annunciators. This will enable the remote display keypad and display whatever valid message is received from the serial port. Mode 3 contains the string: G<SP>00000<SP>UN<CR><LF> 1080 Service Manual...

  • Page 133: Mode 4: Remote Weight Display With Keypad And Annunciators

    6.2.1 Mode 4100: Remote weight display only This is a serial port mode which will send a configured print format, at the display update rate, to an Avery Weigh-Tronix RD 4100 remote display. The print format can be edited to allow communications to any remote display.

  • Page 134: Mode 3: Remote Weight Display With Keypad

    As you can see the annunciator “NET” is broken into two different bits. One for “N”, the other for “ET”. The host indicator will transmit a “1” or true in both bit positions to activate the annunciator “NET”. Example: 1080 Service Manual...

  • Page 135: Communications Timeout

    6.3 Communications Timeout: If communications is lost between the host and the remote, the remote will display “-“, middle dashes until a signal is acquired again. The timeout for this error to occur should be 5-10 seconds in duration. 1080 Service Manual...

  • Page 136: Chapter 7 Network Connections

    CAN - Ground Ground Shield Shield -Tx/Rx -Signal CAN HI CAN + +Tx/Rx +Signal V + (24Vdc)* Housing Shield Shield *An external power supply will be used to supply V+ power. Typically this supply will be previously installed. 1080 Service Manual...

  • Page 137: Default Network Settings Feature

    7.2.2 Protocol: The indicator will listen for UPD messages on the download port. Remote Client: The remote Client should send a 1 character UPD broadcast message with <ENQ> (0x05) as the data. 1080 Service Manual...
  • Page 138 Indicator Response: When the indicator sees an ENQ packet, it will send back a message in the following format: MODEL:SERIAL:FBUS1:FBUS2 MODEL: the indicators model (E1070, E1065, or 1080) SERIAL: the indicators serial number FBUS1: fieldbus configuration for FBUS1 FBUS2: fieldbus configuration for FBUS2...

  • Page 139: Chapter 8 Ethernet Industrial Protocols

    03 (Value) 10 (Set_Attribute_Single) SINT, INT, DINT, 17 - all enabled data USINT, UINT, UDINT, items in one message. REAL (based on network config in 1-16 (”out” data item x indicator in indicator is bound to instance x) 1080 Service Manual...

  • Page 140: Ethernet Ip Implicit Messaging

    8.2.1 AWTX Assembly Instance for PLC Configuration Input: Output: Configuration: 8.3 ModBus/TCP 8.3.1 Starting Register Locations for PLC Configuration Input Read Only 30001 Input Read/Write 40001 Output Read/Write 40101 Read only values are mirrored at the Read/Write location. 1080 Service Manual...

  • Page 141: Chapter 9 Optional Analog Output Board Installation

    Carefully slide the two sections apart and remove the four screws that hold the top pc board in place. The screws are located in each corner of the pc board. See Figure 9.2. Figure 9.2 Remove top pc board screws (four) 1080 Service Manual...
  • Page 142 Figure 9.5, and place press them into the four holes in the bottom of the analog board as shown in Figure 9.6. Figure 9.4 Standoffs These jumpers must be in place to send analog signal to the connector on the back panel of the indicator. Figure 9.5 Analog output board 1080 Service Manual...
  • Page 143 Place the analog board into place on the bottom pc board as shown in Figure 9.8. Be sure the connector aligns, as shown by the arrow below, and press the standoffs and connector firmly in place. Figure 9.8 Connecting the analog board 1080 Service Manual...
  • Page 144 Figure 9.9 shows the completed assembly of the boards before the indicators halves are reassembled. Figure 9.9 PC boards with the analog board in place Place the two halves of the indicator housing together and insert the six screws and tighten. 1080 Service Manual...

  • Page 145: Chapter 10 Complete Menu Structures

    10 Complete Menu Structures 10.1 Supervisor and User Menus Supervisor Menu User Menu 1080 Service Manual...

  • Page 146: Service Menu

    10.2 Service Menu 1080 Service Manual...

  • Page 147: Chapter 11 Technical Illustrations

    11 Technical Illustrations 11.1 Enclosure parts and assembly Item Part Number Description Qty. AWT20-503176 ENCLOSURE COVER, WELDMENT - 1080 AWT20-503185 ENCLOSURE ASSEMBLY, BASE 1080 AWT25-500377 PCB ASSY, DISPLAY 1080 AWT25-500784 SWITCH OVERLAY 1080 54006-1017 SCREW, FHD MACH M3x.5x5mm LONG 60084-0623 SCREW, MACH PH M3x0.5x5mm SST...

  • Page 148: System Block Diagram

    5 VDC @ 150 mA POWER TB5-6 +SIG POSITIVE SIGNAL (WHT) * An external power supply will be used to supply V+ power. Typically this supply will be preinstalled at the location. TB5-7 SHIELD CHASSIS GROUND / SHIELD TERMINAL 1080 Service Manual...

  • Page 149: 1080 Pc Boards

    Pin 1 of P2 and P4. These jumpers must be installed if using four wire loadcells. Sense Jumpers Back side of the 1080 connector board PN AWT25-500375 Component side of the 1080 connector board PN AWT25-500375 (some components not shown)

  • Page 150: 1080 Pc Boards (Cont.)

    11.4 1080 PC Boards (cont.) Component side of the 1080 interface PC board Back side of the 1080 interface PC board PN AWT25-500373 PN AWT25-500373 (some components not shown) 1080 Service Manual...

  • Page 151: Trips Interface Unit (Tiu3) (Optional) Parts & Assembly

    Neoprene Washer 26357-0053 Strain Relief 55177-0027 Strain Relief 55177-0043 Lock Nut 55177-1025 Lock Nut 55177-1041 Power Supply AWT25-000674 NOTE TORQUE SPEC: All M5 fasteners- 25.0 in. lbs., [3.0 N/m] All M3.5 fasteners- 12.0 in. lbs., [1.35 N/m] 1080 Service Manual...

  • Page 152: Analog Output Card

    11.6 Analog Output Card Analog Output Card Jumper Types of Output 4 TO 20MA 0 TO 20MA 0 TO 24MA 0 TO 5V 0 TO 10V ±5V ±10V 1080 Service Manual...

  • Page 153: Panel Mount Illustrations

    11.7 Panel Mount Illustrations Tension plate PN: AWT20-503368 Torque value for the tension blocks is 4-6 in/lbs. Tension block PN: 57769-0019 EXPLODED VIEW B INSIDE VIEW ASSEMBLY EXPLODED VIEW A CUTOUT DIMENSIONS 1080 Service Manual...

  • Page 154: 1080 Dimensional Drawings

    11.8 1080 Dimensional Drawings 1080 Service Manual...
  • Page 156 Avery Weigh-Tronix USA 1000 Armstrong Dr. Fairmont MN 56031 USA Tel:507-238-4461 Fax:507-238-4195 Email: usinfo@awtxglobal.com www.wtxweb.com Avery Weigh-Tronix UK Foundry Lane, Smethwick, West Midlands, England B66 2LP Tel:+44 (0)870 903 4343 Fax: +44 (0)121 224 8183 Email: info@awtxglobal.com www.averyweigh-tronix.com...

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