Allen-Bradley PowerFlex 23P User Manual
  1. Manuals
  2. Brands
  3. Allen-Bradley Manuals
  4. DC Drives
  5. PowerFlex 23P
  6. User manual
Allen-Bradley PowerFlex 23P User Manual

Allen-Bradley PowerFlex 23P User Manual

Digital dc drive
Hide thumbs
1
2
Table Of Contents
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
227
228
229
230
231
232
233
234
235
236
237
238
239
240
241
242
243
244
245
246
247
248
249
250
251
252
253
254
255
256
257
258
259
260
261
262
263
264
265
266
267
268
269
270
271
272
273
274
275
276
277
278
279
280
281
282
283
284
285
286
287
288
289
290
291
292
293
294
295
296
297
298
299
300
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
316
317
318
319
320
321
322
323
324
325
326
327
328
329
330
331
332
333
334
335
336
337
338
339
340
341
342
343
344
345
346
347
348
349
350
351
352
353
354
355
356
357
358
359
360
361
362
363
364
365
366
367
368
369
370
371
372
373
374
375
376
377
378
379
380
381
382
383
384
385
386
387
388
389
390
391
392
393
394
395
396
397
398
399
400
401
402
403
404
405
406
407
408
409
410
411
412
413
414
415
416
Table of Contents

Advertisement

Quick Links

Download this manual
User Manual
Original Instructions
PowerFlex Digital DC Drive
Catalog Numbers 20P, 23P

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the PowerFlex 23P and is the answer not in the manual?

Questions and answers

Related Manuals for Allen-Bradley PowerFlex 23P

Summary of Contents for Allen-Bradley PowerFlex 23P

  • Page 1 User Manual Original Instructions PowerFlex Digital DC Drive Catalog Numbers 20P, 23P...
  • Page 2 Important User Information Read this document and the documents listed in the additional resources section about installation, configuration, and operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards.

  • Page 3: Table Of Contents

    Table of Contents Preface ............9 Summary of Changes .
  • Page 4 Table of Contents Installation Requirements Related to the Low Voltage Directive ......... . 41 Installation Requirements Related to EN 61800-3 and the EMC Directive .
  • Page 5 Table of Contents Verify Speed Reference Settings and Drive Operation..111 Chapter 3 Programming and Parameters About Parameters ..........116 Parameters Table Example .
  • Page 6 Table of Contents Appendix A Supplemental Drive Information Certifications and Specifications....... 236 IP20 NEMA / UL Type Open Watts Loss .
  • Page 7 Table of Contents Valid Speed Feedback Values ......300 Droop Compensation ........302 Field-weakening Mode Configuration (v1.006) .
  • Page 8 Table of Contents Speed Threshold Indicators ....... 339 Speed Zero Function........340 Speed Draw Function .

  • Page 9: Preface

    Preface Topic Page Summary of Changes Conventions Drive Storage Conditions Drive Nameplate Data Drive Specifications Additional Resources Standard Drive Catalog Number Explanation Standalone-Alone Regulator Catalog Numbers Additional Resources The purpose of this manual is to provide you with the basic information required to install, start-up, and troubleshoot the PowerFlex®...

  • Page 10: Summary Of Changes

    Preface Summary of Changes This manual contains new and updated information. Topic Page Moved the product firmware revision information from the front cover to the Preface. Moved the General Precautions section to Chapter 1 - Installation and Wiring. Removed the Technical Support information from the Preface. See the back cover of –...

  • Page 11: Conventions

    Preface Conventions • To help differentiate parameter names and LCD display text from other text, the following conventions are used: – Parameter names appear in [brackets]. For example: [Armature Voltage]. – Display text appears in “quotes.” For example: “Enabled.” Drive Storage Conditions If it is necessary to store the drive for any length of time before installation, follow these storage guidelines to provide satisfactory start-up operation and retain warranty coverage:...

  • Page 12: Drive Nameplate Data

    Preface Drive Nameplate Data The PowerFlex DC drive contains a data nameplate label on the side of each drive. This nameplate identifies the specific model number, applicable AC input power, and DC output power data. Include this information when communicating with Rockwell Automation personnel about this product. Cat No.

  • Page 13: Standard Drive Catalog Number Explanation

    Preface Standard Drive Catalog Number Explanation Position 8-10 230V, 60 Hz Input 575V, 60 Hz Input Drive Armature Field Armature Field Code Type Code Frame Code Frame Amps Amps Amps Amps PowerFlex DC 67.5 101.3 Motor Operation Code Type Two Quadrant Operation Four Quadrant Operation Not available for 230V AC input drives.

  • Page 14: Standard Drive Catalog Number Explanation, Cont

    Preface Standard Drive Catalog Number Explanation, Cont. Position 8-10 Communication Options Field Supply Code Operator Interface Code Description Code Type Blank Cover None Single-Phase Regulated Standard - for user installed options, see Standard - for user installed options, see Communication Option Kits on page 10. Human Interface and Wireless Interface Modules on page 9.

  • Page 15: Additional Resources

    Provides declarations of conformity, certificates, and www.rockwellautomation.com/global/certification/ other certification details. overview.page You can view or download publications at http://www.rockwellautomation.com/global/literature-library/overview.page. To order paper copies of technical documentation, contact your local Allen-Bradley distributor or Rockwell Automation sales representative. Rockwell Automation Publication 20P-UM001M-EN-P - November 2017...
  • Page 16 Preface Notes: Rockwell Automation Publication 20P-UM001M-EN-P - November 2017...

  • Page 17: Installation And Wiring

    Chapter Installation and Wiring Topic Page Topic Page Product Advisories CE Conformity Mount the Drive Power Circuit Protection Approximate Drive Dimensions and Control Power Circuit Protection Weights Lifting PowerFlex DC Drives Cable and Wiring Recommendations Remove the Drive Covers Power Wiring Isolation Transformers / Line Reactors DIP Switch and Jumper Settings Contactors...

  • Page 18: Product Advisories

    The most common causes are: • An AC line connection to the drive output or control terminals. • Improper bypass or output circuits that are not Allen-Bradley approved. • Output circuits that do not connect directly to the motor.

  • Page 19: Mount The Drive

    Installation and Wiring Chapter 1 Mount the Drive Operating Conditions and Temperatures PowerFlex DC drives are designed to operate at 0…50 °C (32…122 °F) surrounding air temperature without derating. The drive must be mounted in a clean, dry location. Contaminants such as oils, corrosive vapors, and abrasive debris must be kept out of the enclosure.

  • Page 20: Approximate Drive Dimensions And Weights

    Chapter 1 Installation and Wiring Approximate Drive The PowerFlex DC drive is available in a NEMA / UL Type Open, IP20 enclosure only. Follow all mounting clearances to provide proper drive Dimensions and Weights operation. ATTENTION: Remove all loose packing materials, including the containers of desiccants (if any), from the drive enclosure before you mount and energize the drive.
  • Page 21 Installation and Wiring Chapter 1 Figure 3 - Frame B Drive Dimensions mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) 311 (12.2) 275 (10.8) 16.5 (0.65) 7 (0.3) 388 (15.3) 375 (14.8) 350 (13.8) 380 (15.0) (1) Only frame B drive catalog numbers 20P21AD330, 20P21AD412, 20P21AE405, 20P41AB360, 20P41AB434, 20P41AD330,...
  • Page 22 Chapter 1 Installation and Wiring Figure 4 - Frame C Drive Dimensions mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) 200 (7.9) 55 (2.2) 56 (2.2) 10.5 (0.4) 416 (20.5) (19.7) (20.1) (15.7)
  • Page 23 Installation and Wiring Chapter 1 Figure 5 - Frame D Dimensions - Right Side and Front Views Dimensions are shown in mm and (in.) (27.7) Dimensions of terminals U, V, and W are the same. (21.4) (2.4) Lifting flange (14.1) (1.2) (6.9) 80.5...
  • Page 24 Chapter 1 Installation and Wiring Figure 6 - Frame D Dimensions - Left Side and Back Views Dimensions are shown in mm and (in.) 103.25 (3.7) (5.0) (5.0) (5.0) (5.0) (3.7) (4.1) 10.5 Ø 23 Lifting Flange (0.4) (0.9) (5.1) (0.6) 227.5 (9.0)
  • Page 25 Installation and Wiring Chapter 1 Table 4 - Frame D - 230V AC Input Drive Weights Drive w/ND Weight - Regenerative Drives Weight - Non-regenerative Drives Rating Code Drive Drive and Packaging Drive Drive and Packaging kg (lb) kg (lb) kg (lb) kg (lb) 203 (447.5)

  • Page 26: Lifting Powerflex Dc Drives

    Chapter 1 Installation and Wiring Lifting PowerFlex DC Drives The dimensions and weights that are specified in Table 3 on page Table 4…Table 7 on page must be considered when the device is lifted and mounted. Use the proper equipment to lift and hold the weight of the drive while it is mounted ATTENTION: Follow this guidance to guard against possible personal injury or equipment damage:...
  • Page 27 Installation and Wiring Chapter 1 Figure 7 - Lift Frame C Drives Must be less than 45° angle Lifting Flanges Figure 8 - Lift Frame D Drives Must be less than 45° angle 4. Lift the drive into place onto the bolts that are installed in the panel. 5.

  • Page 28: Remove The Drive Covers

    Chapter 1 Installation and Wiring Remove the Drive Covers Some protective covers must be removed to provide access to the power and I/O terminals on the drive. Remove the upper cover only to install an optional communication adapter or service the drive. See Installing a Communication Adapter on page for information.

  • Page 29: Frame B And C Drives

    Installation and Wiring Chapter 1 Remove the Lower Protective Cover Remove the two screws as shown here and, while gently lifting along the top edge, slide the cover down and off the chassis. Tightening torque: 1.5 N•m (13 lb•in) PORT NET A NET B Frame B and C Drives...

  • Page 30: Frame D

    Chapter 1 Installation and Wiring Frame D 1. For any protective cover, loosen, but do not remove, the hexalobular head screws that secure the cover to the drive frame. 2. Slide the cover up until the screw heads align with the key holes and lift the cover off the chassis.

  • Page 31: Contactors

    Installation and Wiring Chapter 1 Contactors When an AC input contactor is used, the IEC AC1 rating of the contactor must be equal to the rated thermal (RMS) current value at the main input of the drive. Drive configurations for AC or DC contactors, with or without a dynamic brake (DB), are as follows (see Typical Power Wiring Diagrams on page examples): •...

  • Page 32: Ac Input Contactors

    Chapter 1 Installation and Wiring • When a contactor is NOT used: Set parameter 1391 [ContactorControl] to “None” Do NOT set either [Relay Out Sel] parameter to “Contactor” or “ContactorDB” Do NOT set any [Digital In Sel] parameter to “Contactor” When operating a drive with firmware revision 1.006 in field weakening mode with a DC contactor or inverting fault device that is installed in the armature circuit, see Field-weakening Mode Configuration (v1.006) on page 302.

  • Page 33: General Grounding Requirements

    Installation and Wiring Chapter 1 General Grounding The drive Safety Ground (PE) must be connected to system ground. Ground impedance must conform to the requirements of national and local Requirements industrial safety regulations and electrical codes. Periodically check the integrity of all ground connections. For installations within a cabinet, use a safety ground point or ground bus bar connected directly to building steel.

  • Page 34: Safety Ground (Pe)

    Chapter 1 Installation and Wiring Safety Ground (PE) The drive Safety Ground-PE must be connected to adjacent building steel (girder, joist), a floor ground rod, or bus bar (see Figure 9 on page 33). Ground points must comply with national and local industrial safety regulations and electrical codes.

  • Page 35: Grounding For Installations In An Ungrounded Or High-Impedance, Neutral Ground, Or System

    Installation and Wiring Chapter 1 Grounding for Installations The PowerFlex DC drive was designed to work in distribution systems where the isolation transformer Wye neutral is connected to earth ground. PowerFlex in an Ungrounded or High- DC drives are not designed to work in distribution systems that have Impedance, Neutral Ground, ungrounded or high-impedance, neutral connections, or systems that have a or System...
  • Page 36 Chapter 1 Installation and Wiring Figure 12 - High-impedance Ground Grounding the Wye secondary neutral through a resistor is an acceptable method of grounding. In this case, in a short-circuited secondary condition, none of the output phases to ground will exceed the normal line to line voltage. The resistor is often used to detect ground current by monitoring the associated voltage drop.
  • Page 37 Installation and Wiring Chapter 1 Figure 14 - Frame B Pulse Transformer Circuit Board S9 Jumper Location Remove the front covers from the drive to access the pulse transformer circuit board. See page for instructions. XCD_IO 78 79 35 36 75 76 U2 V2 Figure 15 - Frame C Pulse Transformer Circuit Board S9 Jumper Location The pulse transformer circuit board is behind the control EMI shield, near the top of the drive.
  • Page 38 Chapter 1 Installation and Wiring Figure 16 - Frame C Transient Noise Filter Circuit Board (FIL-31), 200V…500V AC Input Drives, Ground Wire Location Remove the front covers from the drive to access the transient noise filter circuit board. See page instructions.
  • Page 39 Installation and Wiring Chapter 1 Figure 18 - Frame D Pulse Transformer Circuit Board S1 Jumper Location The pulse transformer circuit board is behind the top and bottom control-panel covers. See page instructions on removing the covers from the drive. XSW1 C122 C121...

  • Page 40: Ce Conformity

    Chapter 1 Installation and Wiring CE Conformity Compliance with the Low Voltage Directive and Electromagnetic Compatibility Directive has been demonstrated by using harmonized European Norm (EN) standards. References to European Norm standards are published in the Official Journal of the European Communities. PowerFlex DC drives comply with the EN standards listed here when installed according to this User Manual.

  • Page 41: Voltage Directive

    Installation and Wiring Chapter 1 Installation Requirements Related to the Low Voltage Directive • PowerFlex DC drives are designed to be CE-compliant only if they are NOT connected to “corner-earthed” supply systems where one of the three phases of the supply system has been earthed. •...

  • Page 42: Pollution Degree Ratings According To En 61800-5-1

    Chapter 1 Installation and Wiring IMPORTANT Use of EMC filters not listed in Table 9 on page must be verified in the application. Additional filters are listed in Alternate EMC Filters on page 273. • Output power wiring to the motor must employ one of the following solutions.

  • Page 43: Power Circuit Protection

    Installation and Wiring Chapter 1 Power Circuit Protection It is recommended that you install fast-acting fuses on four-quadrant, frame A, and B drives to protect the armature converter on the input and output sides. Internally mounted fuses for armature converter protection are provided with frame C and D PowerFlex DC drives.

  • Page 44: Cable And Wiring Recommendations

    Chapter 1 Installation and Wiring Cable and Wiring Use the following cable and space recommendations for all drives sizes: Recommendations Minimum Spacing Between Classes - Steel Conduit/Tray Category Wiring Signal Definition Signal Example Cable Type 2/3/4 9/10/11 See Cable Class Spacing Notes, on page...

  • Page 45: Power Wiring

    Installation and Wiring Chapter 1 Cable Spacing Notes: 1. Both outgoing and return current-carrying conductors must be routed in the same conduit or laid next to each other in a cable tray. 2. Cables of the following classes can be grouped. a.

  • Page 46: Dc Output Voltages

    Chapter 1 Installation and Wiring Control Circuit (Terminals U2, V2) • 115V ±15% or 230V ±15%, 1Ph IMPORTANT For frame B and C drives only, a jumper must be placed between terminals SA-SB on the switching power supply circuit board for the control circuits to work with 115V AC input.
  • Page 47 Installation and Wiring Chapter 1 Figure 20 - Power Wiring with AC Input Contactor See Power Wiring Diagrams Notes on page for footnotes. Rockwell Automation Publication 20P-UM001M-EN-P - November 2017...
  • Page 48 Chapter 1 Installation and Wiring Figure 21 - Power Wiring with DC Output Contactor See Power Wiring Diagrams Notes on page for footnotes. Rockwell Automation Publication 20P-UM001M-EN-P - November 2017...
  • Page 49 Installation and Wiring Chapter 1 Figure 22 - Power Wiring with DC Output/Dynamic Braking Contactor and a Dynamic Brake See Power Wiring Diagrams Notes on page for footnotes. Rockwell Automation Publication 20P-UM001M-EN-P - November 2017...
  • Page 50 Chapter 1 Installation and Wiring Power Wiring Diagrams Notes 1. For frame B and C drives only, a jumper is required between terminals SA and SB for 115V AC control input power. See Control Circuit Input Power on page Control Circuit Input Power for more information. 2.

  • Page 51: Armature Converter Connections

    Installation and Wiring Chapter 1 Armature Converter Connections Terminals Description U, V, W Three-phase AC input to the armature converter C, D DC output to the motor armature Safety ground Table 11 - Armature and Safety Ground (PE) Terminal Specifications Frame Drive Current Rating Code Terminals...
  • Page 52 Chapter 1 Installation and Wiring Figure 24 - Frame B Armature Converter Terminal Locations Figure 25 - Frame C Armature Converter Terminal Locations Front View Bottom View Rockwell Automation Publication 20P-UM001M-EN-P - November 2017...
  • Page 53 Installation and Wiring Chapter 1 Figure 26 - Frame D Armature Converter Terminal Locations IMPORTANT To meet UL installation requirements, certain frame D drives require the use of a terminal adapter kit(s) for terminals U, V, W, C, and D. See Terminal Adapter Kits for Frame D Drives on page details.

  • Page 54: Armature Voltage Feedback Connections

    Chapter 1 Installation and Wiring Armature Voltage Feedback Connections The armature voltage feedback terminals can be used to monitor the armature voltage at the motor, regardless of the state of a DC output contactor or inverting fault device that is used with the drive. When this terminal block is not connected to the motor armature terminals, jumper wires must be installed at the terminals described in Table...
  • Page 55 Installation and Wiring Chapter 1 Figure 27 - Frame A Armature Voltage Feedback Circuit Terminal Block Location Bottom of View of Drives Drive with no fan Drive with fan Shown with terminals jumpered for internal armature voltage feedback. Figure 28 - Frame B Armature Voltage Feedback Circuit Terminal Block Location Top of Drive Shown with terminals jumpered for internal armature voltage...
  • Page 56 Chapter 1 Installation and Wiring Figure 29 - Frame C Armature Voltage Feedback Circuit Terminal Block Location Bottom of Drive Figure 30 - Frame D Armature Voltage Feedback Circuit Terminal Block Location Shown with terminals jumpered for internal armature voltage feedback. Bottom of Drive, Left Side Rockwell Automation Publication 20P-UM001M-EN-P - November 2017...

  • Page 57: Field Converter Connections

    Installation and Wiring Chapter 1 Field Converter Connections IMPORTANT This section applies only when the drive internal, single-phase field controller will be used. Continue to the Field Current Configuration section on page if an external field controller or permanent magnet motor is used.
  • Page 58 Chapter 1 Installation and Wiring Table 15 - Frame D Field Circuit Wire Sizes and Terminal Specifications Drive Current Rating Code Terminals Wire Size Recommended Torque N•m (lb•in) 230V 460V 575V 690V U1, V1, C1, D1 6 AWG 4.0 (35.4) –...
  • Page 59 Installation and Wiring Chapter 1 Figure 32 - Frame B Field Circuit Terminal Block Location Top of Drive Figure 33 - 230V/460V AC Input Frame C Field Circuit Terminal Block Location Front of Drive Rockwell Automation Publication 20P-UM001M-EN-P - November 2017...
  • Page 60 Chapter 1 Installation and Wiring Figure 34 - 575V/690V AC Input Frame C Field Circuit Terminal Block Location Top, Left Side of Drive Figure 35 - Frame D Field Circuit Terminal Block Location Top of Drive Shown with control cover removed. Bottom of Drive, Left Side Remove control cover to access terminals.

  • Page 61: Field Current Configuration

    Installation and Wiring Chapter 1 Field Current Configuration DIP switch S14 on the drive control circuit board is factory set to the minimum field current rating based on the drive size. See DIP Switch and Jumper Settings on page for S14 location. The field current configuration depends on the application.

  • Page 62: Set Dip Switch S14 To The Correct Value

    Chapter 1 Installation and Wiring Set DIP Switch S14 to the Correct Value Complete the following steps to set switch S14 to the correct field current value. 1. Locate and record the frame size and field supply amp rating that is listed on the drive data nameplate (see Drive Nameplate Data on page for location).
  • Page 63 Installation and Wiring Chapter 1 Table 17 - DIP Switch S14 Field Current Configuration Settings for Frame D Drives and Standalone Regulators with a Rated Field Supply of 40 A Switch ohms > 168.5 333.3 182 36.4 1668 3333 – Equivalent Resistance Field Current Scale...

  • Page 64: Relay Outputs

    Chapter 1 Installation and Wiring Relay Outputs Terminals 35 and 36 and 75 and 76 are N.O. relay outputs. The relay output between terminals 35 and 36 is configured with parameter 1392 [Relay Out 1 Sel]. The relay output between terminals 75 and 76 is configured with parameter [Relay Out 2 Sel].
  • Page 65 Installation and Wiring Chapter 1 Table 19 - Relay Outputs and Thermistor/Thermal Switch Wire Sizes and Specifications Signal Type Terminals Wire Size and Type Recommended Torque Flexible Multi-core N•m (lb•in) Relay Outputs 35 / 36 and 0.140…1.500 0.140…1.500 26…14 0.5 (4.4) 75 / 76 Thermistor and 78 / 79...
  • Page 66 Chapter 1 Installation and Wiring Figure 39 - 230V/460C AC Input Frame C Relay and Thermistor/Thermal Switch Terminal Block Locations 78 79 35 36 75 76 Figure 40 - 575V/690C AC Input Frame C Relay and Thermistor/Thermal Switch Terminal Block Locations Lower, right side of the control pan.

  • Page 67: Control Circuit Input Power

    Installation and Wiring Chapter 1 Figure 41 - Frame D Relay and Thermistor/Thermal Switch Terminal Block Locations 78 79 35 36 75 76 Control pan, to the left of the HIM cradle. Control Circuit Input Power Only power the control circuit by using a clean, external 230V AC, or 115V AC single phase power supply.
  • Page 68 Chapter 1 Installation and Wiring Figure 42 - Frame A Control Circuit Terminal Block Location Figure 43 - Frame B Control Circuit Terminal Block Location Figure 44 - 230V/460V AC Input Frame C Control Circuit Terminal Block Location Rockwell Automation Publication 20P-UM001M-EN-P - November 2017...
  • Page 69 Installation and Wiring Chapter 1 Figure 45 - 575V/690V AC Input Frame C Control Circuit Terminal Block Location Lower, right side of the control pan. Figure 46 - Frame D Control Circuit Terminal Block Location Rockwell Automation Publication 20P-UM001M-EN-P - November 2017...
  • Page 70 Chapter 1 Installation and Wiring Figure 47 - SA-SB Terminal Block Location on Frame B Drives Top, right side of drive. Front of Drive Figure 48 - SA-SB Terminal Block Location on Frame C Drives The SA-SB terminal block is on the switching power supply circuit board on the back of the control board EMI shield.

  • Page 71: Frame C Heatsink Cooling Fan Specifications

    Installation and Wiring Chapter 1 Frame C Heatsink Cooling Fan Specifications Frame C drives require an external 230V AC power supply for the heatsink cooling fans. If sourced from the main 3-phase AC input, the power supply connections must be taken from the primary side of the installed Isolation Transformer or Line Reactor (clean power).
  • Page 72 Chapter 1 Installation and Wiring Figure 49 - 230V/460V AC Input Frame C Heatsink Cooling Fan Terminal Block Location Figure 50 - 575V/690V AC Input Frame C Heatsink Cooling Fan Terminal Block Location Lower, right side of the control pan. Rockwell Automation Publication 20P-UM001M-EN-P - November 2017...

  • Page 73: Frame D, Series B And C Heatsink Cooling Fan

    Installation and Wiring Chapter 1 Frame D, Series B and C Heatsink Cooling Fan Specifications The Frame D, series B and C drive cooling fan requires 3-phase, 400V…460V AC input power. If sourced from the main 3-phase AC input, the power supply connections must be taken from the primary side of the installed isolation transformer or line reactor (clean power).

  • Page 74: Specifications

    Chapter 1 Installation and Wiring Table 23 - Frame D, Series B and C Heatsink Cooling Fan Terminal Designations Terminal Block Terminal Description AC Voltage Max Current Three-phase AC input 400V AC / 50 Hz 1.5 A power connections 460V AC / 60 Hz Safety ground –...

  • Page 75: Frame C And D Armature Fuse Signal Terminals

    Installation and Wiring Chapter 1 Frame C and D Armature Fuse Signal Terminals Terminals 81 and 82 on frame C and D drives are connected to the indicating switch mounted on each of the internal armature circuit protection fuses. These terminals can be connected to an external device to provide indication that the fuses have opened.
  • Page 76 Chapter 1 Installation and Wiring Figure 53 - 575V/690V AC Input Frame C Internal Armature Fuse Signal Terminal Block Location Lower, right side of the control pan. Figure 54 - Frame D Internal Armature Fuse Signal Terminal Block Location Rockwell Automation Publication 20P-UM001M-EN-P - November 2017...

  • Page 77: Dip Switch And Jumper Settings

    Installation and Wiring Chapter 1 DIP Switch and Jumper DIP switches and jumpers on the control circuit board are used to configure the drive for the following features: Settings • Firmware flash updates to the control board EEPROM • Speed feedback device settings •...
  • Page 78 Chapter 1 Installation and Wiring Table 27 - Control Circuit Board Jumper and DIP Switch Settings Jumper/ Function Factory Default Example Switch For factory boot flashing only. Leave set to the factory setting. Jumper Off Jumper On Firmware boot = ON Jumper Off Normal function = OFF...
  • Page 79 Installation and Wiring Chapter 1 DIP Switch S4 Settings ATTENTION: The drive can overspeed if DIP switch S4 is set incorrectly or the tachometer is wired incorrectly. Failure to observe this precaution could result in damage to, or destruction of, the equipment. DIP switch S4 must be configured to be greater than or equal to the maximum DC input voltage.
  • Page 80 Chapter 1 Installation and Wiring Table 29 - Drives with 230V Input - DIP Switch S15 Configuration Frame Drive Current S15-1 S15-2 S15-3 S15-4 S15-5 S15-6 S15-7 S15-8 Rating Code Table 30 - Drives with 460V Input - DIP Switch S15 Configuration Frame Drive Current S15-1...
  • Page 81 Installation and Wiring Chapter 1 Table 30 - Drives with 460V Input - DIP Switch S15 Configuration (continued) Frame Drive Current S15-1 S15-2 S15-3 S15-4 S15-5 S15-6 S15-7 S15-8 Rating Code Table 31 - Drives with 575V Input - DIP Switch S15 Configuration Fram Drive Current S15-1...

  • Page 82: I/O Wiring

    Chapter 1 Installation and Wiring Table 32 - Drives with 690V Input - DIP Switch S15 Configuration Frame Drive Current S15-1 S15-2 S15-3 S15-4 S15-5 S15-6 S15-7 S15-8 Rating Code I/O Wiring Observe the following points when installing I/O wiring: •...

  • Page 83: I/O Signal And Control Wiring

    Installation and Wiring Chapter 1 I/O Signal and Control Wiring Eight digital inputs, four digital outputs, three analog inputs, and two analog outputs are available on the standard I/O terminal blocks that are provided with the drive. One digital input (1…8) must be configured for “Enable” (digital input 4 by default = “Enable”).
  • Page 84 Chapter 1 Installation and Wiring Table 35 - I/O Terminal Block 2 Designations No. Signal Description Factory Default Config. Parameter Internal 0V (Gnd) – – Digital Input 1 Max +30V, 15V/3.2 mA, 24V/5 mA, and 30V/6.4 mA. 2 “Stop/CF” 133 [Digital In1 Sel] A digital input (1…8) must be configured for Digital Input 2 3 “Start”...
  • Page 85 Installation and Wiring Chapter 1 Table 38 - I/O Wiring Examples Input/Output Connection Example Required Parameter Changes Potentiometer Unipolar Speed Reference • Adjust Scaling: 72 [Anlg In1 Scale] and 10 k Pot. Recommended 73 [Anlg1 Tune Scale] (2 k Minimum) •...
  • Page 86 Chapter 1 Installation and Wiring Table 38 - I/O Wiring Examples (continued) Input/Output Connection Example Required Parameter Changes Enable Input • No Changes Required. 24V DC internal supply If the digital input used for “Enable” is changed from the default setting of digital input 4, the wiring must be changed accordingly.
  • Page 87 Installation and Wiring Chapter 1 Table 38 - I/O Wiring Examples (continued) Input/Output Connection Example Required Parameter Changes 3-Wire Control • No Changes Required Stop 24V DC external supply Requires 3-wire functions only ([Digital In1 Sel]). Configuring 2-wire selections causes a type 2 alarm (see page Start 228).

  • Page 88: Digital Encoder Terminal Block

    Chapter 1 Installation and Wiring Digital Encoder Terminal Block Always connect the encoder connection cables directly to the terminals on the encoder terminal block. The encoder cable must be composed of twisted pairs with the shield connected to the shield ground on the drive side. Do not connect the shield to ground on the motor side.
  • Page 89 Installation and Wiring Chapter 1 Figure 60 - Sample Encoder Power Wiring Power Source Connection Example Internal Drive Power +5/12-15V DC +5/12…15V DC, 200 mA (200 mA) Common to Shield External Power Source Shield External Power Supply (1) Shield connection is on drive control board EMI shield. See Figure 59 on page 88.

  • Page 90: Dc Analog Tachometer Terminal Block

    Chapter 1 Installation and Wiring DC Analog Tachometer Terminal Block Figure 62 - Analog Tachometer Terminal Block Location Analog Tachometer terminal block See the PowerFlex Digital DC Drive Technical Data, publication 20P-TD001, for DC analog tachometer specifications. ATTENTION: The drive can overspeed if DIP switch S4 is set incorrectly, or the tachometer is wired incorrectly.

  • Page 91: I/O And Control Wire Routing

    Installation and Wiring Chapter 1 I/O and Control Wire Routing Follow the guidance in this section to route all I/O and control wires when the protective covers are installed. Frames A…C Route all I/O and control wires from the bottom of the drive, between the lower front cover and the metal (frame A) or plastic (frames B and C) terminal cover.
  • Page 92 Chapter 1 Installation and Wiring Notes: Rockwell Automation Publication 20P-UM001M-EN-P - November 2017...

  • Page 93: Drive Start Up

    Chapter Drive Start Up This chapter describes how to start up the PowerFlex® DC drive. If you use the LCD HIM (Human Interface Module) to commission the drive, it is recommended that you read the HIM Overview on page before performing these procedures.

  • Page 94: Before Applying Power To The Drive

    Chapter 2 Drive Start Up Before Applying Power to the Complete these procedures before you apply power to the drive. Drive Verify all Drive Configuration Settings 1. With the bottom cover removed from the drive (see Remove the Drive Covers on page 28), verify that DIP switch S14 is set correctly. When the internal single-phase field controller is used, the switch setting must be greater than, or equal to, the rated field current that is specified on the motor nameplate.

  • Page 95: Apply Power To The Drive

    Drive Start Up Chapter 2 Apply Power to the Drive The remainder of the “Drive Start Up” procedure in this manual uses a HIM to configure and autotune the drive. You can use the DriveTools™ SP (v4.01 or later) or Connected Components Workbench™...

  • Page 96: Verify The Control Voltages

    Chapter 2 Drive Start Up Figure 63 - Drive Status Indicators PORT NET A NET B Name Color State Description 1 STS Green Flashing Drive ready, but not running and no faults are present. (Status) Steady Drive running, no faults are present. Yellow Flashing, Drive A condition exists that is preventing the drive from starting.

  • Page 97: Load The Default Settings

    Drive Start Up Chapter 2 Load the Default Settings It is recommended that you reset the drive to the default settings. By resetting the drive to the default settings, any previous parameter modifications you have made are overwritten. 1. On the HIM, from the “Main” menu scroll to the “Memory Storage” menu.
  • Page 98 Chapter 2 Drive Start Up 16. With the “Motor Data” group selected, press Enter. 17. Configure the following parameters: Parameters 45 [Max Ref Speed] and 162 [Max Feedback Spd] are typically set to the motor nameplate base speed. However, if a speed feedback device is used (encoder or tachometer), see Drive Reference and Feedback Scaling on page for details on setting these...
  • Page 99 Drive Start Up Chapter 2 18. Access the “Field Config” group. 19. Configure the following parameters: If the motor field power is supplied by an external source, set Par 497 [Field Reg Enable] = 0 “Disabled”. Otherwise, verify that this parameter is set to 1 “Enabled”...
  • Page 100 Chapter 2 Drive Start Up 20. Access the “Utility” file. 21. Press Enter. 22. Access the “Alarms” group. 23. Configure the following parameters: Par 481 [UnderVolt Thresh] - Enter the value at which the drive detects an AC under voltage condition. The default value is 200V on a 240V AC line and 400V on a 480V AC line.
  • Page 101 Drive Start Up Chapter 2 29. Access the “Digital Inputs” group. 30. Configure the following parameters: Par 1391 [ContactorControl] - Select the type of contactor that is used with the drive: 1 “Contactor” (default, AC input, or DC output contactor), 2 “Contactor+DB” (AC input or DC output contactor and dynamic brake contactor), or 0 “None”.

  • Page 102: Tune The Current Regulator

    Chapter 2 Drive Start Up 33. If you are using the HIM on the drive cover (Port 1) for the speed reference, complete the following steps: Access the “DPI Inputs” group. Set Par 1323 [DPI P1 Select] to 1“Speed Ref A”. Access the “Analog Inputs”...
  • Page 103 Drive Start Up Chapter 2 Complete this test before running the drive for the first time. Upon completing this tuning procedure, the armature resistance value is stored in Par 453 [Arm Resistance] and the armature inductance value is stored in Par 454 [Arm Inductance].

  • Page 104: Verify Motor Rotation And Run Feedback Polarity Checks

    Chapter 2 Drive Start Up Verify Motor Rotation and Run Feedback Polarity Checks The jog function (on the HIM or terminal block) is used to check motor direction and encoder/resolver operation. If the STS LED is not currently flashing green, see Figure 63 on page for more information.
  • Page 105 Drive Start Up Chapter 2 12. Switch the armature leads connected to C (+) and D (–). Figure 64 - Motor Connections C1 (+) F1 (+) C1 (+) F1 (+) C (+) C (+) D (-) D (-) D1 (-) D1 (-) F2 (-) F2 (-)
  • Page 106 Chapter 2 Drive Start Up 16. For permanent magnet motors only, continue with Tune the Current Regulator for a Permanent Magnet Motor on page 106. For all other motors, continue with Configure the Speed Feedback Parameters on page 107. Tune the Current Regulator for a Permanent Magnet Motor Only complete this procedure when you are using a permanent magnet motor.

  • Page 107: Configure The Speed Feedback Parameters

    Drive Start Up Chapter 2 Configure the Speed Feedback Parameters 1. Access the “Speed Feedback” group. 2. Configure the following parameters: If an encoder or tachometer is used, see Drive Reference and Feedback Scaling on page for instructions on associated parameter settings. Par 414 [Fdbk Device Type] - Select the source for motor velocity feedback: •1 “Encoder”...
  • Page 108 Chapter 2 Drive Start Up If the speed feedback source is a resolver, complete the following steps: a. Select the type of resolver that is used in Par 423 [Reslvr Type Sel]. See Resolver Type Selection on page for details on compatible resolver types.

  • Page 109: Tune The Speed Regulator

    Drive Start Up Chapter 2 Tune the Speed Regulator The speed regulator auto tuning test detects the total inertia value of the motor shaft (in Kg ), the friction value (in N•m), and the calculation of the • proportional (P) and integral (I) gains of the speed regulator. IMPORTANT If upgrading a drive to firmware revision 6.001 or later (from firmware revision 5.007 or earlier) and it is not possible to perform speed regulator autotuning, see Appendix C, Manually Tuning the Speed Regulator for...
  • Page 110 Chapter 2 Drive Start Up 2. Speed Regulator Autotune assumes that full field is applied. Verify that parameters 280 [Nom Mtr Fld Amps] and 467 [Max Fld Flux Pct] are set correctly. Tuning with less than full field current results in different gains because of the lower motor torque values.

  • Page 111: Verify Speed Reference Settings And Drive Operation

    Drive Start Up Chapter 2 Verify Speed Reference Settings and Drive Operation Verify the following speed and direction (for four quadrant drives) references of the drive under a load. ATTENTION: This test requires the free rotation of the motor shaft and load. The steps in the “Drive Start Up”...
  • Page 112 Chapter 2 Drive Start Up Auto Tuning Faults Table 41 lists faults that can display during the speed regulator auto tuning test. In some cases, the drive control circuits can detect a value that is out of range for the configuration settings during the speed regulator auto tuning test. In these cases, make the suggested adjustments and repeat the test.
  • Page 113 Drive Start Up Chapter 2 For additional regulator fine-tuning procedures, see Fine-Tuning the Regulators on page 349. Speed-Up Function Oscillation can occur during a speed change with loads presenting a high moment of inertia. These oscillations can be reduced by enabling the “Speed Up”...
  • Page 114 Chapter 2 Drive Start Up Notes: Rockwell Automation Publication 20P-UM001M-EN-P - November 2017...
  • Page 115 Chapter Programming and Parameters Topic Page About Parameters How Parameters are Organized Monitor File Motor Control File Speed Command File Dynamic Control File Applications File Utility File Communications File Input / Output File Parameter Cross Reference – by Name Parameter Cross Reference – by Number This chapter provides a complete listing of the PowerFlex®...

  • Page 116: About Parameters

    Chapter 3 Programming and Parameters About Parameters To configure a drive to operate in a specific way, certain parameters may need to be changed from the default value. Three types of parameters exist: • ENUM Parameters ENUM parameters provide a selection of two or more items. The LCD HIM will display a text message for each item.

  • Page 117: Parameters Table Example

    Programming and Parameters Chapter 3 Parameters Table Example Parameter Name & Description Values [Flying Start En] Default: “Disabled” 16-bit Enables/Disables the ability of the drive to connect to a spinning motor at Options: “Disabled” actual rpm when a start command is issued. “Enabled”...

  • Page 118: How Parameters Are Organized

    Chapter 3 Programming and Parameters How Parameters are The LCD HIM displays parameters in a File–Group–Parameter or Numbered List view order. To switch display mode, access the Main Menu, Organized press ALT, then Sel (View) while the cursor is on the Parameter menu selection.

  • Page 119: Basic Parameter View

    Programming and Parameters Chapter 3 Basic Parameter View Parameter 211 [Param Access Lvl] set to option 0 “Basic”. File Group Parameters Monitor Speed Meters [Speed Ref A] [Ramp Out Pct] [Spd Reg Fdbk] 1008 [Speed Ref A Pct] [Speed Draw Out] 1018 [Spd Reg Fdbk Pct] 1009...
  • Page 120 Chapter 3 Programming and Parameters File Group Parameters Utility Reference Config [Direction Mode] 1322 [Man Ref Preload] [MOP Select] 1375 [Save HIM Ref] [MOP Ref Config] U ti li ty Drive Memory [Param Access Lvl] [Reset Defaults] [Language] Diagnostics [Drive Status 1] [Last Stop Source] 1402 [At Zero Speed]...

  • Page 121: Advanced Parameter View

    Programming and Parameters Chapter 3 Advanced Parameter View Parameter 211 [Param Access Lvl] set to option 1 “Advanced”. File Group Parameters Monitor Speed Meters [Speed Ref A] [Ramp Out Pct] [Spd Reg Fdbk] 1008 [Speed Ref A Pct] [Speed Draw Out] 1018 [Spd Reg Fdbk Pct] 1009...
  • Page 122 Chapter 3 Programming and Parameters File Group Parameters Speed Command Limits [Minimum Speed] [Min Speed Rev] [Max Speed Fwd] [Min Speed Fwd] [Maximum Speed] [Max Speed Rev] S p e e d C o m m a n d Discrete Speeds [Jog Speed] [Preset Speed 3] [Preset Speed 7]...
  • Page 123 Programming and Parameters Chapter 3 File Group Parameters Applications PI Control [Enable PI] [PI Prop Gain PID] [PI Central v3] [PI Output] [PI Integral Gain] [PI Central v sel] A p p li c a ti o n s [PI Steady Thrsh] [PI Upper Limit] [PI Central vs0] [PID Steady Delay]...
  • Page 124 Chapter 3 Programming and Parameters File Group Parameters Utility Reference Config [Direction Mode] 1322 [Man Ref Preload] [MOP Select] 1375 [Save HIM Ref] [MOP Ref Config] U ti li ty Drive Memory [Param Access Lvl] [Reset Defaults] [Language] Diagnostics [Drive Status 1] [Spd Limit Active] [Ramp Select 1] [Drive Status 2]...
  • Page 125 Programming and Parameters Chapter 3 File Group Parameters Input / Output Analog Inputs [Anlg In1 Sel] [Anlg In2 Offset] [Anlg In2 Target] [Anlg In1 Config] [Anlg In2 Tune] [Anlg In3 Target] In p u ts / O u tp u ts [Anlg In1 Scale] [Anlg In2 Filter] [Anlg In1 Cmp]...

  • Page 126: Monitor File

    Chapter 3 Programming and Parameters Monitor File Parameter Name & Description Values page 117 for symbol descriptions [Speed Ref A] Default: Read Only 16-bit Displays the first speed reference of the drive in rpm. This parameter can be Min/Max: –/+ 1.3 x Par 45 [Max Ref Speed] sourced from many signals and is the factory default selection for Par 70 Units: [Anlg In1 Sel].
  • Page 127 Programming and Parameters Chapter 3 Parameter Name & Description Values page 117 for symbol descriptions [Speed Reg In] Default: Read Only 16-bit Total reference value input to the Speed Regulator in rpm. Min/Max: –/+8192 Notes: This parameter can be assigned to an analog output. The min. and Units: max.
  • Page 128 Chapter 3 Programming and Parameters Parameter Name & Description Values page 117 for symbol descriptions 1010 [Spd Reg Err] Default: Read Only 16-bit 118, Speed Regulator Error signal, the difference between Par 118 [Speed Reg In] 1008 Min/Max: –/+8192 and 1008 [Spd Reg Fdbk]. Units: Note: This parameter was added for firmware revision 4.001.
  • Page 129 Programming and Parameters Chapter 3 Parameter Name & Description Values page 117 for symbol descriptions [Inertia Comp Out] Default: Read Only Real Displays the output of the Inertia Compensation function. The [Inertia Comp Min/Max: –/+200 Out] signal (if selected by Par 1016 [SpdFuncSelect]) is summed with Pars 14 Units: [Selected TorqRef] and 40 [Trim Torque].
  • Page 130 Chapter 3 Programming and Parameters Parameter Name & Description Values page 117 for symbol descriptions [Software Version] Default: Read Only Real Displays the Major and Minor (Major.Minor) firmware version numbers active Min/Max: 1.00 / 999.00 in the drive. [Drive Checksum] Default: Read Only 16-bit...

  • Page 131: Motor Control File

    Programming and Parameters Chapter 3 Motor Control File Parameter Name & Description Values page 117 for symbol descriptions [Min Firing Angle] Default: 16-bit Specifies the minimum SCR firing angle (Alpha) that the drive can command. Min/Max: 5/ 25 This parameter should only be changed in applications where full speed is Units: needed with a low AC line or operating in overload.
  • Page 132 Chapter 3 Programming and Parameters Parameter Name & Description Values page 117 for symbol descriptions [Nom Mtr Fld Amps] Default: Par 374 [Drv Fld Brdg Cur] x 0.33 Real Rated motor nameplate field current (I ). Leave set to the default value for Min/Max: 0.00 / [Drv Fld Brdg Cur] permanent magnet motor applications.
  • Page 133 Programming and Parameters Chapter 3 Parameter Name & Description Values page 117 for symbol descriptions [SAR Volts Scale] Default: Real Scales the following parameters so that they show actual voltage values Min/Max: 0.5 / 10.0 rather than drive calculated values when in Standalone Regulator (SAR) mode: 175 [Motor Rated Volt] 495 [Arm Volt Kp Base]...
  • Page 134 Chapter 3 Programming and Parameters Parameter Name & Description Values page 117 for symbol descriptions [Max Fld Flux Pct] Default: 16-bit Maximum allowable field flux. The maximum value (100%) corresponds to Min/Max: Par 468 [Min Fld Curr Pct] / 100 the value set in Par 280 [Nom Mtr Fld Amps].
  • Page 135 Programming and Parameters Chapter 3 Parameter Name & Description Values page 117 for symbol descriptions [Arm Volt Kp Base] Default: Based on drive current rating Real The proportional gain (K ) of the field voltage regulator (base value). This Min/Max: 0.10 / Based on drive current rating parameter is not used when Par 469 [Field Mode Sel] is set to 4…7 (external Units:...
  • Page 136 Chapter 3 Programming and Parameters Parameter Name & Description Values page 117 for symbol descriptions [Reset Fld Curve] Default: 16-bit When set to “1”, resets the drive to use a linear field curve. When this Min/Max: 0 / 1 parameter is set, Par 280 [Nom Mtr Fld Amps] is linearly changed through Units: [Max Fld Flux Pct] / [Flux Ref Pct].
  • Page 137 Programming and Parameters Chapter 3 Parameter Name & Description Values page 117 for symbol descriptions [Trim Torque] Default: Real Second current reference value as a percentage of the value set in Par 179 Min/Max: – / +200 [Nom Mtr Arm Amps]. [Trim Torque] is added to Torque Reference and can be Units: used as a correction value for the torque reference (regardless of the value of Par 242 [Speed Reg En]).
  • Page 138 Chapter 3 Programming and Parameters Parameter Name & Description Values page 117 for symbol descriptions [TrqTpr Spd] Default: 16-bit 750, Threshold speed at which torque reduction begins, as determined by the Min/Max: 0 / Par 162 current/speed curve. Units: [Torq Cur Filter] Default: 0.100 Real...
  • Page 139 Programming and Parameters Chapter 3 Parameter Name & Description Values page 117 for symbol descriptions [Reslvr Type Sel] Default: “T2014x1/AMCI” 16-bit The type of resolver used. See Resolver Type Selection on page Options: “T2014x1/AMCI” descriptions of the attributes associated with each resolver type. To use the “T2014x2/2087”...
  • Page 140 Chapter 3 Programming and Parameters Parameter Name & Description Values page 117 for symbol descriptions [Resolver Config] Configures the attributes of the resolver feedback module. • Bits 2 “Resolution 0” and 3 “Resolution 1” - Select the resolver to digital conversion resolution. See Table 425A: Resolution Settings below for selections.
  • Page 141 Programming and Parameters Chapter 3 Parameter Name & Description Values page 117 for symbol descriptions [Resolver Status] Indicates the status of the resolver module. • Bit 0 “CableBalSts” - Cable balance tuning process status. 0 = cable balanced (tuned), 1 = cable not balanced or the test is currently active. See Resolver Cable Balance Tuning Test on page for details.
  • Page 142 Chapter 3 Programming and Parameters Parameter Name & Description Values page 117 for symbol descriptions [Spd Fdbk Control] Default: “Enabled” 16-bit 414, Enables/Disables speed feedback control. The speed feedback control 455, Options: “Disabled” function is automatically disabled when armature voltage feedback is “Enabled”...
  • Page 143 Programming and Parameters Chapter 3 Parameter Name & Description Values page 117 for symbol descriptions [Spd FB Filt Gain] Default: 1.000 Real First order lead/lag filter gain on the speed feedback signal. Min/Max: 0.000 / 2.000 Note: This parameter was added for firmware revision 3.001. [Spd FB Filt BW] Default: 16-bit...
  • Page 144 Chapter 3 Programming and Parameters Parameter Name & Description Values page 117 for symbol descriptions 1013 [Torque Const] Default: Based on motor current rating Real The Motor torque constant used to calculate inertia and friction Min/Max: 0.01 / 99.99 compensation. This value is determined during speed auto tuning. Torque Units: N•m/A Const = EMF/Sb.
  • Page 145 Programming and Parameters Chapter 3 Parameter Name & Description Values page 117 for symbol descriptions 1048 [Autotune Cur Lim] Default: 16-bit Value of the torque current limit applied during the speed regulator auto Min/Max: 0 / Based on drive current rating tuning procedure.
  • Page 146 Chapter 3 Programming and Parameters Parameter Name & Description Values page 117 for symbol descriptions [Alpha Test] Default: “Off” 16-bit 167, Diagnostic test mode that selects the SCR bridge to activate. The SCR firing Options: “Off” angles are specified by Pars 167 [Arm Test Angle] and 168 [Fld Test Angle]. “Armature Fwd”...
  • Page 147 Programming and Parameters Chapter 3 Parameter Name & Description Values page 117 for symbol descriptions [SCR Diag Status] 213, Bits 0…11 indicate which SCR or SCR pair is in error. The type of error is indicated in bits 13…15. Only one type of error is shown at a time. The 215, precedence of errors is “Shorted SCR,”...

  • Page 148: Speed Command File

    Chapter 3 Programming and Parameters Speed Command File Parameter Name & Description Values page 117 for symbol descriptions [Minimum Speed] Default: 32-bit Defines the minimum speed of the drive. This value applies to both directions Min/Max: 0 / Par 45 [Max Ref Speed] of motor rotation for four quadrant drives.
  • Page 149 Programming and Parameters Chapter 3 Parameter Name & Description Values page 117 for symbol descriptions [TB Manual Ref] Default: 16-bit Reference value for the drive when the Terminal Block asserts Manual Min/Max: –/+ Par 45 [Max Ref Speed] reference control. Units: Notes: This parameter can be assigned to an analog input.
  • Page 150 Chapter 3 Programming and Parameters Parameter Name & Description Values page 117 for symbol descriptions [Spd Reg Ki Outpt] Default: Read Only Real Displays the active integral coefficient of the speed regulator as a percentage Min/Max: 0.00 / 100.00 of the value defined in Par 94 [Spd Reg Ki Base]. Note: Units changed from Units: “%”...
  • Page 151 Programming and Parameters Chapter 3 Parameter Name & Description Values page 117 for symbol descriptions [Speed Zero Level] Default: 16-bit 395, Speed below which the actual speed is considered equal to zero. When a Stop 1027 Min/Max: 1 / 6000 command is issued and actual speed goes below this value, drive output is Units: disabled.
  • Page 152 Chapter 3 Programming and Parameters Parameter Name & Description Values page 117 for symbol descriptions [Spd Zero P Gain] Default: 3.00 Real The proportional gain of the speed regulator that is only active when the Min/Max: 0.00 / 100.00 value of the speed reference and actual speed = 0. This parameter is only Units: active when Par 125 [Spd Zero P En] = 1 “Enabled”.
  • Page 153 Programming and Parameters Chapter 3 Parameter Name & Description Values page 117 for symbol descriptions [Act Spd Reg BW] Default: Read Only Real Displays the actual speed regulator bandwidth or crossover frequency. It Min/Max: 0.0 / 100.0 represents the bandwidth in Par 434 [Spd Reg BW] after the maximum Units: rad / sec bandwidth limits have been applied.
  • Page 154 Chapter 3 Programming and Parameters Parameter Name & Description Values page 117 for symbol descriptions [SpdReg Ki Bypass] Default: 0.30 Real The integral gain (K ) of the speed regulator when an encoder or tachometer Min/Max: 0.00 / 100.00 feedback signal is changed to armature feedback (Par 458 Units: [SpdReg FB Bypass] = 1 “Enabled”).

  • Page 155: Dynamic Control File

    Programming and Parameters Chapter 3 Dynamic Control File Parameter Name & Description Values page 117 for symbol descriptions [SLAT Err Stpt] Default: 0.000 Real Configures the condition for transfer between Speed and Torque operation during Min/Max: 0.000 / Par 45/5 (see description) “SLAT Min”...
  • Page 156 Chapter 3 Programming and Parameters Parameter Name & Description Values page 117 for symbol descriptions [Ramp Delay] Default: 16-bit 113, Defines a ramp delay time when the ramp is active. Works with par [Digital Outx 346, Min/Max: 0 / 65535 Sel] set to 6 “Ramp Pos”...
  • Page 157 Programming and Parameters Chapter 3 Parameter Name & Description Values page 117 for symbol descriptions [Accel Time 1] Default: 16-bit Sets the rate of acceleration for linear ramp 1. Min/Max: 0 / 65535 Acceleration rate for ramp 1 = Par 2 [Maximum Speed] / Par 660 [Accel Time 1]. Units: [Decel Time 1] Default:...
  • Page 158 Chapter 3 Programming and Parameters Parameter Name & Description Values page 117 for symbol descriptions [Enable Droop] Default: “Disabled” 16-bit Enables/Disables the Droop function. Options: “Disabled” • “Enabled” = The Droop function is enabled. “Enabled” • “Disabled” = The Droop function is disabled. Note: This parameter can be assigned to a digital input.
  • Page 159 Programming and Parameters Chapter 3 Parameter Name & Description Values page 117 for symbol descriptions 1344 [Start At Powerup] Default: “Disabled” 16-bit 1345 Enables/Disables the ability to issue a “Run” command and automatically resume Options: “Disabled” running at commanded speed after drive input power is restored and the time in “Enabled”...
  • Page 160 Chapter 3 Programming and Parameters Parameter Name & Description Values page 117 for symbol descriptions [Adaptive Joint 2] Default: 6.11 Real Defines a range above and below the value set in Par 185 [Adaptive Spd 2] with in Min/Max: 0.00 / 200.00 which there is a linear change in gain from parameter set 2 to parameter set 3 to Units: prevent jumps in the adaptive speed regulator.

  • Page 161: Applications File

    Programming and Parameters Chapter 3 Applications File Parameter Name & Description Values page 117 for symbol descriptions [PI Steady Thrsh] Default: 16-bit Feed–forward threshold for PI. Min/Max: 0 / 10000 • If the value if Par 758 [Feed Fwd PID] is less than the value of Par 695 [PI Steady Thrsh] the integral regulation will be locked and the proportional gain assumes the value set in Par 793 [PI Init Prop Gn].
  • Page 162 Chapter 3 Programming and Parameters Parameter Name & Description Values page 117 for symbol descriptions [PI Central v sel] Default: 16-bit 769, Selects one of the four possible initial output values of the PID regulator integral 776, Min/Max: 0 / 3 component (corresponding to the initial diameter) of the PI block.
  • Page 163 Programming and Parameters Chapter 3 Parameter Name & Description Values page 117 for symbol descriptions [PD Prop Gain 1] Default: 10.00 Real First proportional gain of the block PD. The value specified in this field depends on Min/Max: 0.00 / 100.00 the enabling and configuration of Par 181 [Adaptive Spd En].
  • Page 164 Chapter 3 Programming and Parameters Parameter Name & Description Values page 117 for symbol descriptions [PID Feedback] Default: 16-bit Analog input feedback value received from the transducer position (dancer) or Min/Max: –/+10000 tension (load cell). [PID Output Sign] Default: “Bipolar” 16-bit Determines whether the output of the PID regulator is bipolar or positive (clamp of Options:...
  • Page 165 Programming and Parameters Chapter 3 Parameter Name & Description Values page 117 for symbol descriptions [PID Source] Default: “Not Used” 16-bit Parameter number from which the PID source value will be read. Notes: Added option 47 “Encoder Spd” for firmware revision 4.001. Added option 48 “Resolver Spd”...
  • Page 166 Chapter 3 Programming and Parameters Parameter Name & Description Values page 117 for symbol descriptions [Dancer Constant] Default: 16-bit The measurement corresponding to the total bunching of the material in the Min/Max: 1 / 10000 dancer. Units: [Minimum Diameter] Default: 16-bit Minimum value of the roll diameter.
  • Page 167 Programming and Parameters Chapter 3 Parameter Name & Description Values page 117 for symbol descriptions 1162 [Diameter Filter] Default: 16-bit Diameter calculation filter. Min/Max: 0 / 5000 Units: 1163 [Base Omega] Default: 1500 16-bit Winder speed at the maximum line speed and minimum diameter of the winder/ Min/Max: 0 / 8191 unwinder (motor shaft side).
  • Page 168 Chapter 3 Programming and Parameters Parameter Name & Description Values page 117 for symbol descriptions 1204 [Line Spd Source] Default: “Not Used” 16-bit Parameter number from which the line speed source for the winder function value will be read. Notes: Added options 0…47 for firmware revision 4.001. Added option 48 “Resolver Spd”...
  • Page 169 Programming and Parameters Chapter 3 Parameter Name & Description Values page 117 for symbol descriptions 1176 [Taper Enable] Default: “Disabled” 16-bit Enables/Disables the Taper function. Options: “Disabled” “Enabled” 1177 [Initial Diameter] Default: 0.10 Real Diameter that starts the taper tension reduction. Min/Max: 0.00 / 32.00 Units:...
  • Page 170 Chapter 3 Programming and Parameters Parameter Name & Description Values page 117 for symbol descriptions 1191 [InertiaCompCnst] Default: Read Only Real Displays the active compensation of the fixed section as a percentage of the drive Min/Max: 0.00 / 200.00 rated current. Units: 1192 [InertiaCompVar] Default:...
  • Page 171 Programming and Parameters Chapter 3 Parameter Name & Description Values page 117 for symbol descriptions 1210 [W Target] Default: 16-bit Number of the parameter to which the winder speed reference is written. Min/Max: 0 / 65535 Notes: Added options 0…47 for firmware revision 4.001. Added option 48 “Reserved”...
  • Page 172 Chapter 3 Programming and Parameters Parameter Name & Description Values page 117 for symbol descriptions 1284 [Ref Spd Source] Default: “Not Used” 16-bit Parameter number from which the line speed reference (used for inertia compensation and line speed reference) will be read. Notes: Added options 0…47 for firmware revision 4.001.
  • Page 173 Programming and Parameters Chapter 3 Parameter Name & Description Values page 117 for symbol descriptions 1100 [Torq Prove Cfg] Enables/Disables the torque/brake proving feature. When this feature is enabled, brake control comes from a digital output relay set to “Brake Set.” •...
  • Page 174 Chapter 3 Programming and Parameters Parameter Name & Description Values page 117 for symbol descriptions 1103 [Torq Prove Sts] 1101 Status of the Torque Proving functions. Bit 0 “EndLimitActv” - When set to “1,” indicates that an end (forward or reverse) travel limit condition active. Bit 1 “DecelLmtActv”...
  • Page 175 Programming and Parameters Chapter 3 Parameter Name & Description Values page 117 for symbol descriptions 1113 [ZeroSpdFloatTime] Default: Real 1100 Amount of time the drive is at or below the speed set in Par 1111 [Float Tolerance] Min/Max: 0.1 / 500.0 before the brake is set.
  • Page 176 Chapter 3 Programming and Parameters Parameter Name & Description Values page 117 for symbol descriptions [Scale1 In Off] Default: 0.00 Real [Scale2 In Off] Min/Max: – 2 / +2 – 1 1224 [Scale3 In Off] 1233 [Scale4 In Off] 1242 [Scale5 In Off] 1251 [Scale6 In Off]...

  • Page 177: Utility File

    Programming and Parameters Chapter 3 Utility File Parameter Name & Description Values page 117 for symbol descriptions [Save HIM Ref] Enables a feature to save the present reference value issued by the HIM to drive memory when a power loss occurs. The value is restored to the HIM at power up.
  • Page 178 Chapter 3 Programming and Parameters Parameter Name & Description Values page 117 for symbol descriptions [Torque Positive] Default: Read Only 16-bit Indicates whether the drive is operating with a positive torque reference. Min/Max: 0 / 1 • 1 “Active” = The drive is operating with a positive torque reference. The motor is accelerating in the forward direction or decelerating in the negative direction and Par 20 [Ramp Delay] has timed out.
  • Page 179 Programming and Parameters Chapter 3 Parameter Name & Description Values page 117 for symbol descriptions [Drive Status 1] Read Only Present operating condition of the drive. Bit 0 “Ready” - When set (= “1”), the drive is ready Bit 1 “Active” - When set, the drive is active Bit 2 “Command Dir”...
  • Page 180 Chapter 3 Programming and Parameters Parameter Name & Description Values page 117 for symbol descriptions [Drive Status 2] Read Only Present operating condition of the drive. Bit 0 “Ready” - When set (= “1”), the drive is ready Bit 1 “Active” - When set, the drive is active Bit 2 “Running”...
  • Page 181 Programming and Parameters Chapter 3 Parameter Name & Description Values page 117 for symbol descriptions [MOP Dec Active] Default: Read Only 16-bit Indicates whether the drive is decelerating using the preselected ramp. Min/Max: 0 / 1 • 0 “No Decel” = The drive is not decelerating using a preselected ramp •...
  • Page 182 Chapter 3 Programming and Parameters Parameter Name & Description Values page 117 for symbol descriptions 1328 [Drive Logic Rslt] The final logic command resulting from the combination of all DPI and discrete inputs. This parameter has the same structure as the product specific logic command received via DPI and is used in peer-to-peer communications.
  • Page 183 Programming and Parameters Chapter 3 Parameter Name & Description Values page 117 for symbol descriptions 1330 [Spd Ref Sel Sts] 16-bit Status of the speed reference selections. • Bit 0 “Ref A Auto” - When set (= 1), the value of the speed reference is Par 44 [Speed Ref A] and the source in Par 1329 [Speed Ref Source] (Par 1328 [Drive Logic Rslt], bits 12…14 = 001).
  • Page 184 Chapter 3 Programming and Parameters Parameter Name & Description Values page 117 for symbol descriptions 1403 [Start Inhibits] Displays the inputs currently preventing the drive from starting. For each bit, 1=Inhibit condition true and 0=Inhibit condition false. Options Default 15 14 13 12 11 10 9 [Clear Fault Que] Default: “Ready”...
  • Page 185 Programming and Parameters Chapter 3 Parameter Name & Description Values page 117 for symbol descriptions 1361 [Fault 1 Time] Default: Read Only Real 1362 [Fault 2 Time] Min/Max: 0.000 / 134000000.000 1363 [Fault 3 Time] Units: 1364 [Fault 4 Time] 1365 [Fault 5 Time] 1366...
  • Page 186 Chapter 3 Programming and Parameters Parameter Name & Description Values page 117 for symbol descriptions [SSC Threshold] Default: 16-bit Specifies the amount of time invalid fiber communication packets can be received Min/Max: 0 / 250 before a fault is generated (2 ms per packet). Units: Note: This parameter was added for firmware revision 7.001.
  • Page 187 Programming and Parameters Chapter 3 Parameter Name & Description Values page 117 for symbol descriptions [OverCurrent Thr] Default: 16-bit Value at which an overcurrent condition (F13 “Overcurrent”) will be detected. Min/Max: 0 / 250 Note: See Chapter 4 for a list of fault descriptions. Units: [Overspeed Val] Default:...
  • Page 188 Chapter 3 Programming and Parameters Parameter Name & Description Values page 117 for symbol descriptions 1394 [Drive Alarm 2] 16-bit Alarm conditions that currently exist in the drive. For each bit, 1 = condition true, and 0 = condition false. Bit 0“BrakeSlipped”...
  • Page 189 Programming and Parameters Chapter 3 Parameter Name & Description Values page 117 for symbol descriptions [UserDefined0] Default: 16-bit [UserDefined1] Min/Max: –32768/+32767 [UserDefined2] [UserDefined3] [UserDefined4] [UserDefined5] [UserDefined6] [UserDefined7] [UserDefined8] [UserDefined9] [UserDefined10] [UserDefined11] [UserDefined12] [UserDefined13] [UserDefined14] [UserDefined15] General use signed 16 bit variables used for data exchange. Note: Pars 503…506 can be assigned to analog inputs.
  • Page 190 Chapter 3 Programming and Parameters Parameter Name & Description Values page 117 for symbol descriptions [UsrDefBitWrdA0] Default: 16-bit [UsrDefBitWrdA1] Min/Max: 0 / 1 [UsrDefBitWrdA2] [UsrDefBitWrdA3] [UsrDefBitWrdA4] [UsrDefBitWrdA5] [UsrDefBitWrdA6] [UsrDefBitWrdA7] [UsrDefBitWrdA8] [UsrDefBitWrdA9] [UsrDefBitWrdA10] [UsrDefBitWrdA11] [UsrDefBitWrdA12] [UsrDefBitWrdA13] [UsrDefBitWrdA14] [UsrDefBitWrdA15] Bit variables. The individual “User Defined” bits can be read or written to. It is possible to process a word with Par 519 [UsrDefBitWrdA] (see example).

  • Page 191: Communications File

    Programming and Parameters Chapter 3 Parameter Name & Description Values page 117 for symbol descriptions [UsrDefBitWrdB0] Default: 16-bit [UsrDefBitWrdB1] Min/Max: 0 / 1 [UsrDefBitWrdB2] [UsrDefBitWrdB3] [UsrDefBitWrdB4] [UsrDefBitWrdB5] [UsrDefBitWrdB6] [UsrDefBitWrdB7] [UsrDefBitWrdB8] [UsrDefBitWrdB9] [UsrDefBitWrdB10] [UsrDefBitWrdB11] [UsrDefBitWrdB12] [UsrDefBitWrdB13] [UsrDefBitWrdB14] [UsrDefBitWrdB15] Bit variables. The individual “User Defined” bits can be read or written to. It is possible to process a word with Par 536 [UsrDefBitWrdB].
  • Page 192 Chapter 3 Programming and Parameters Parameter Name & Description Values page 117 for symbol descriptions [Jog Mask] See [Logic Mask] Controls which adapters can issue jog commands. [Direction Mask] See [Logic Mask] Controls which adapters can issue forward/reverse direction commands. [Reference Mask] See [Logic Mask] Controls which adapters can select a manual reference.
  • Page 193 Programming and Parameters Chapter 3 Parameter Name & Description Values page 117 for symbol descriptions [Decel Mask] See [Logic Mask] Controls which adapters can select the deceleration ramp rate (Pars 662 [Decel Time 1] and 32 [Decel Time 2]) of the drive. [Data In A1] –...
  • Page 194 Chapter 3 Programming and Parameters Parameter Name & Description Values page 117 for symbol descriptions 1377 [Write Mask Act] Read Only 1378 The status of write access for the DPI ports. When bit 15 is set, network security is controlling the write mask instead of Par 1378 [Write Mask Cfg].

  • Page 195: Input / Output File

    Programming and Parameters Chapter 3 Input / Output File Parameter Name & Description Values page 117 for symbol descriptions [Anlg In1 Sel] Default: “Speed Ref A” 16-bit [Anlg In2 Sel] Default: “Off” [Anlg In3 Sel] Default: “Off” Selects the parameter to which a value will be written from the analog input.
  • Page 196 Chapter 3 Programming and Parameters Parameter Name & Description Values page 117 for symbol descriptions [Anlg In1 Offset] Default: 16-bit [Anlg In2 Offset] Min/Max: –32768/+32767 [Anlg In3 Offset] Offset value for the analog inputs. If the input has an offset or if the variable assigned to the input already has a value although there is no input signal present, this can be compensated for via the value in this parameter.
  • Page 197 Programming and Parameters Chapter 3 Parameter Name & Description Values page 117 for symbol descriptions 1045 [Anlg In1 Cmp Eq] Default: Read Only 16-bit 1042, Provides an indication, after the amount of time specified in Par 1044 [Anlg 1043, Min/Max: 0 / 1 In1 Cmp Dly] has elapsed, when the value set in parameter 1043 [Anlg In1 1044...
  • Page 198 Chapter 3 Programming and Parameters Parameter Name & Description Values page 117 for symbol descriptions [Anlg Out1 Sel] Default: 12 = “Motor Speed” 16-bit [Anlg Out2 Sel] Default: 13 = “Motor Curr” [Anlg Out3 Sel]* Default: 18 = “Fld Current” [Anlg Out4 Sel]* Default: 14 =...
  • Page 199 Programming and Parameters Chapter 3 Parameter Name & Description Values page 117 for symbol descriptions [Digital In1 Sel] Default: “Stop/CF” 16-bit [Digital In2 Sel] Default: “Start” [Digital In3 Sel] Default: 11 = “Jog” [Digital In4 Sel] Default: “Enable” [Digital In5 Sel] Default: 17 = “Speed Sel 1”...
  • Page 200 Chapter 3 Programming and Parameters Parameter Name & Description Values page 117 for symbol descriptions Option Definitions for [Digital Inx Sel] Note: When assigning digital inputs to certain options that are associated with parameters, those parameter values may be overwritten by the state of the digital input. Option Description (1)(2)
  • Page 201 Programming and Parameters Chapter 3 Parameter Name & Description Values page 117 for symbol descriptions Option Definitions for [Digital Inx Sel], Continued Note: When assigning digital inputs to certain options that are associated with parameters, those parameter values may be overwritten by the state of the digital input. Option Description Diam Reset...
  • Page 202 Chapter 3 Programming and Parameters Parameter Name & Description Values page 117 for symbol descriptions [Dig In Status] Read Only Status of the digital inputs. Options Default 15 14 13 12 11 10 9 [Dig In Term 1] Default: Read Only 16-bit [Dig In Term 2] Min/Max:...
  • Page 203 Programming and Parameters Chapter 3 Parameter Name & Description Values page 117 for symbol descriptions [Digital Out1 Sel] Default: “Ready” 16-bit [Digital Out2 Sel] Default: “Fault” [Digital Out3 Sel] Default: “Spd Thresh” [Digital Out4 Sel] Default: “CurrentLimit” [Digital Out5 Sel]* Default: 26 = “Alarm”...
  • Page 204 Chapter 3 Programming and Parameters Parameter Name & Description Values page 117 for symbol descriptions Option Definitions for [Digital Outx Sel], [Relay Out 1 Sel] and [Relay Out 2 Sel] Option Description Spd Zero Thr “0” indicates that the drive is operating below the value set in Par 107 [Speed Zero Level], “1” indicates that the drive is operating above Par 107 [Speed Zero Level].
  • Page 205 Programming and Parameters Chapter 3 Parameter Name & Description Values page 117 for symbol descriptions [Dig Out Status] Read Only Status of the standard digital outputs and relay outputs on the drive and on the optional I/O Expansion circuit board (if present). Options Default 15 14 13 12 11 10 9...
  • Page 206 Chapter 3 Programming and Parameters Parameter Name & Description Values page 117 for symbol descriptions 1392 [Relay Out 1 Sel] Default: 25 = “Contactor” 16-bit Selects the source of the value that drives the N.O. relay between the terminals 35 and 36. See “Option Definitions”...

  • Page 207: Parameter Cross Reference - By Name

    Programming and Parameters Chapter 3 Parameter Cross Name Group Page Name Group Page Anlg In1 Cmp Dly 1044 Analog Inputs Base Omega 1163 Diameter Calc Reference – by Anlg In1 Cmp Eq 1045 Analog Inputs Brake Test Torq 1114 Torque Prove Name Anlg In1 Cmp Err 1043 Analog Inputs...
  • Page 208 Chapter 3 Programming and Parameters Name Group Page Name Group Page Name Group Page Diam Init Filter 1206 Diameter Calc DncrPosSpd 795 Init Diam Calc Fault 4 Code 1354 Faults Diam Preset 0 1164 Diameter Calc DPI Baud Rate 589 Comm Control Fault 4 Time 1364 Faults Diam Preset 1...
  • Page 209 Programming and Parameters Chapter 3 Name Group Page Name Group Page Name Group Page Flux Divide 462 Field Config Language 302 Drive Memory MtrOvrld Type 376 Motor Data Flux Filter BW 463 Field Config Last Stop Source 1402 Diagnostics Nom Mtr Arm Amps 179 Motor Data Flux Ref Pct 500 Current Meters Line Accel Pct...
  • Page 210 Chapter 3 Programming and Parameters Name Group Page Name Group Page Name Group Page PID Setpoint 0 760 PID Control S Curve Accel 1 665 Ramp Rates Scale5 Out Off 1243 Scale Blocks PID Setpoint 1 761 PID Control S Curve Accel 2 667 Ramp Rates Scale5 Output 1236 Scale Blocks...
  • Page 211 Programming and Parameters Chapter 3 Name Group Page Name Group Page Name Group Page Spd Reg Damping 436 Speed Regulator Speed Threshold 393 Diagnostics Torque Ref Torq Attributes Spd Reg Ki Speed Regulator Speed Tune Dir 1029 Autotune Torque Winder En 1209 Winder Functions Spd Reg Ki Base...
  • Page 212 Chapter 3 Programming and Parameters Name Group Page UsrDefBitWrdA5 525 User Defined UsrDefBitWrdA6 526 User Defined UsrDefBitWrdA7 527 User Defined UsrDefBitWrdA8 528 User Defined UsrDefBitWrdA9 529 User Defined UsrDefBitWrdB 536 User Defined UsrDefBitWrdB0 537 User Defined UsrDefBitWrdB1 538 User Defined UsrDefBitWrdB10 547 User Defined UsrDefBitWrdB11...

  • Page 213: Parameter Cross Reference - By Number

    Programming and Parameters Chapter 3 Parameter Cross Parameter Name Group Page Parameter Name Group Page Anlg Out2 Scale Analog Outputs 121 Spd Feedback Pct Speed Meters Reference – by Anlg Out3 Scale Analog Outputs 122 Spd Feedback Speed Meters Number Anlg Out4 Scale Analog Outputs 123 Spd Zero I En...
  • Page 214 Chapter 3 Programming and Parameters Parameter Name Group Page Parameter Name Group Page Parameter Name Group Page 185 Adaptive Spd 2 Adaptv 297 Anlg In3 Target Analog Inputs 425 Resolver Config Speed Feedback Regulator 300 Drive Type Drive Data 426 Resolver Status Speed Feedback 186 Adaptive Joint 1 Adaptv...
  • Page 215 Programming and Parameters Chapter 3 Parameter Name Group Page Parameter Name Group Page Parameter Name Group Page 492 Scale1 In Abs Scale Blocks 544 UsrDefBitWrdB7 User Defined 600 Stop Owner Masks & Owners 493 Arm Volt Kp Field Config 545 UsrDefBitWrdB8 User Defined 601 Start Owner Masks &...
  • Page 216 Chapter 3 Programming and Parameters Parameter Name Group Page Parameter Name Group Page Parameter Name Group Page 753 TrqTpr Lim2 Torq Attributes 914 Spd FB Filt Gain Speed Feedback 1106 Spd Band Intgrtr Torque Prove 754 TrqTpr Lim3 Torq Attributes 915 Spd FB Filt BW Speed Feedback 1107 Brk Release Time...
  • Page 217 Programming and Parameters Chapter 3 Parameter Name Group Page Parameter Name Group Page Parameter Name Group Page 1185 Line Decel Pct Winder 1217 W Reference Winder 1270 Inversion Out 4 Digital Outputs Functions Functions 1271 Inversion Out 5 Digital Outputs 1186 Line FastStp Pct Winder 1218 Scale3 Input...
  • Page 218 Chapter 3 Programming and Parameters Parameter Name Group Page 1360 Fault 10 Code Faults 1361 Fault 1 Time Faults 1362 Fault 2 Time Faults 1363 Fault 3 Time Faults 1364 Fault 4 Time Faults 1365 Fault 5 Time Faults 1366 Fault 6 Time Faults 1367 Fault 7 Time Faults...

  • Page 219: Troubleshooting

    Chapter Troubleshooting Topic Page Faults and Alarms Drive Status Manually Clearing Faults Fault Descriptions How to Clear an Alarm Alarm Descriptions Common Drive Symptoms and Corrective Actions Testpoint Codes and Functions This chapter provides information to guide you in troubleshooting the PowerFlex®...

  • Page 220: Drive Status

    Chapter 4 Troubleshooting Drive Status The condition or state of your drive is constantly monitored. Any changes are indicated through the status indicators and/or the HIM (if present). Figure 65 - Drive Status Indicators PORT NET A NET B Name Color State Description...

  • Page 221: Him Indicators

    Troubleshooting Chapter 4 HIM Indicators The LCD HIM also provides visual notification of a fault or alarm condition. Condition Display The drive is indicating a fault. The LCD HIM immediately reports the fault condition by displaying the F- > Faulted Auto following: •...

  • Page 222: Fault Descriptions

    Chapter 4 Troubleshooting Fault Descriptions Table 42 - Fault Types, Descriptions, and Actions Fault Name Number Type Description/Possible Cause Action AC Undervoltage There is an undervoltage on the power circuit (can only occur while the drive is active, i.e., running or jogging). Possible causes include: •...
  • Page 223 Troubleshooting Chapter 4 Fault Name Number Type Description/Possible Cause Action Heatsink OvrTemp The heatsink temperature is too high Possible causes include: • The surrounding air temperature is too high. Lower the surrounding air temperature. • The drive cooling fans have failed (drives > 110 A). Check the fan fuses and fans.
  • Page 224 Chapter 4 Troubleshooting Fault Name Number Type Description/Possible Cause Action Overcurrent An overcurrent has occurred in the motor circuit. Possible causes include: • There is a short-circuit or ground fault at the output of the Verify that the armature circuit wiring is correct. drive.
  • Page 225 Troubleshooting Chapter 4 Fault Name Number Type Description/Possible Cause Action Spd Fdbk Loss The speed feedback device is indicating a value that is less than 5% of Par [Max Feedback Spd]. However, the measured armature voltage is greater than the value of Par [Spd FB Loss Lvl].
  • Page 226 Chapter 4 Troubleshooting Fault Name Number Type Description/Possible Cause Action TorqPrv Spd Band The difference between the commanded speed and the encoder/resolver speed has exceeded the level set in Par 1105 [Speed Dev Band] for a time period greater than that value specified in Par 1106 [Spd Band Intgrtr].
  • Page 227 Troubleshooting Chapter 4 Table 43 - Fault Cross Reference by Number Fault Fault Auxiliary Input 81…85 Port 1 DPI Loss Power Failure Port 2 DPI Loss AC Undervoltage Port 3 DPI Loss Arm Overvoltage Port 4 DPI Loss Fld Current Loss Port 5 DPI Loss Motor Overload Open SCR...

  • Page 228: How To Clear An Alarm

    Chapter 4 Troubleshooting How to Clear an Alarm Alarms are automatically cleared when the condition that caused the alarm is no longer present. Alarm Descriptions The status of the alarms can be viewed in 1380 [Drive Alarm 1]. Table 44 - Alarm Descriptions and Actions Alarm Type Description...
  • Page 229 Troubleshooting Chapter 4 Alarm Type Description DigInCflctB One of these digital input conflicts exists: • A digital Start input has been configured without a Stop input • None of the digital inputs are configured for “Enable” • Other digital input functions are in conflict. Combinations that conflict are marked with a “...
  • Page 230 Chapter 4 Troubleshooting Alarm Type Description Spd Fdbk Err With Par [Spd Loss Flt Cfg] set to 1 “Alarm” an error condition that is associated with the selected speed feedback device (analog tachometer, encoder, or resolver) was detected. Spd Fdbk Loss [Spd Loss Flt Cfg] set to 1 “Alarm.”...

  • Page 231: Common Drive Symptoms And Corrective Actions

    Troubleshooting Chapter 4 Common Drive Symptoms The following tables contain descriptions of common drive symptoms and the possible solutions to correct the problem. and Corrective Actions If the drive is experiencing this problem See page Drive does not start Drive starts but motor does not turn and no armature current The motor does not reach commanded speed The motor is turning in the wrong direction The motor reaches maximum speed immediately...

  • Page 232: Drive Starts But Motor Does Not Turn And No

    Chapter 4 Troubleshooting Drive starts but motor does not turn and no armature current Drive Symptom Action The drive starts but there is no armature current and the motor • Verify the wiring to the analog input or inputs that are selected for speed reference (see on page 85). does not respond to a speed signal.

  • Page 233: The Motor Reaches Maximum Speed Immediately

    Troubleshooting Chapter 4 The motor reaches maximum speed immediately Drive Symptom Action The motor accelerates to maximum speed and cannot be Check the analog input voltage and speed reference values: controlled. • Parameters 1404 [Analog In1 Value], 1405 [Analog In2 Value], 44 [Speed Ref A] and 48 [Speed Ref B] •...
  • Page 234 Chapter 4 Troubleshooting Notes: Rockwell Automation Publication 20P-UM001M-EN-P - November 2017...
  • Page 235 Appendix Supplemental Drive Information Topic Page Certifications and Specifications IP20 NEMA / UL Type Open Watts Loss Communication Configurations Drive Power Circuit Protection Control Power Circuit Protection Fuses AC Input Line Reactors and AC Input Contactors Isolation Transformers Dynamic Brake Resistor Kits and DC Output Contactors DC Contactor Crimp Lug Kit Specifications Alternate EMC Filters Terminal Adapter Kits for Frame D Drives...

  • Page 236: Supplemental Drive Information

    Appendix A Supplemental Drive Information Certifications and Please see the PowerFlex® Digital DC Drive Technical Data, publication 20P-TD001, for certification and specification information. Specifications The watts loss data that is shown in Table 45 is based on the rated current of IP20 NEMA / UL Type Open the drive.
  • Page 237 Supplemental Drive Information Appendix A Table 46 - Frame B Drives Watts Loss and Fan Capacity Drive Total Value for All Fans (2) Current Rating AC Input Total Watts AC Input Rated Max Air Flow Code Voltage Loss Voltage Current Noise Level 340 m 48 dB(A)
  • Page 238 Appendix A Supplemental Drive Information Table 48 - Frame D Drives Watts Loss and Series A Fan Capacity Drive Total Values for Fan Current AC Input Total Watts AC Input Rated Max Air Flow Rating Code Voltage Loss Voltage Current (A) Noise Level 2694 3284...
  • Page 239 Supplemental Drive Information Appendix A Table 49 - Frame D Drives Watts Loss and Series B Fan Capacity Drive Total Values for Fan Current Rating AC Input Total AC Input Rated Current Max. Air Flow Code Voltage Watts Loss Voltage Noise Level 2694 3284...

  • Page 240: Communication Configurations

    Appendix A Supplemental Drive Information Table 50 - Frame D Drives Watts Loss and Series C Fan Capacity Drive Total Values for Fan Current Rating AC Input Total AC Input Rated Current Max. Air Flow Code Voltage Watts Loss Voltage Noise Level 2694 3284...

  • Page 241: Logic Command/Status Words

    Supplemental Drive Information Appendix A Logic Command/Status Words See parameter 1328 [Drive Logic Rslt] for more information. Figure 66 - Logic Command Word Logic Bits Command Description 9 8 7 6 5 4 3 2 1 0 x Stop 0 = Not Stop 1 = Stop (1)(2) Start...
  • Page 242 Appendix A Supplemental Drive Information Figure 67 - Logic Status Word Logic Bits Status Description 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 x Ready 0 = Not Ready 1 = Ready Active 0 = Not Active 1 = Active...

  • Page 243: Drive Power Circuit Protection

    Supplemental Drive Information Appendix A Drive Power Circuit The tables on the following pages provide the fuses that are required for protecting the armature and field circuits of the drive. Externally mounted Protection fuses (as indicated in Figure 68) must be sourced separately when installing the drive.
  • Page 244 Appendix A Supplemental Drive Information Frame A and B AC Input Line Fuses AC input line fuses are externally mounted for frame A and B drives and must be sourced separately. See Fuse Code FS1 in Figure 68 on page 243. Table 51 - 230V AC Input Drives Drive Bussmann...
  • Page 245 Supplemental Drive Information Appendix A Table 52 - 460V AC Input Drives Drive Bussmann Mersen Current Amps Line Ferrule FWP North American Ferrule A70QS North American Rating Amps Type FWP Type Type A70P / A70QS Code Type A 4P1 FWP-10A14F FWP-10B A70QS10-14F A70P10-4...
  • Page 246 Appendix A Supplemental Drive Information Frame A and B Armature DC Output Fuses Armature DC output fuses are externally mounted for frame A and B drives and must be sourced separately. These fuses are required on four quadrant drives only, but highly recommended on two quadrant drives. See Fuse Code FS2 in Figure 68 on page 243.
  • Page 247 Supplemental Drive Information Appendix A Table 55 - 460V AC Input Drives Drive Bussmann Mersen Curren Amps Line Ferrule FWP North American Ferrule A70QS North American Amps Type FWP Type Type A70P / A70QS Rating Type Code A 4P1 FWP-10A14F FWP-10B A70QS10-14F A70P10-4...
  • Page 248 Appendix A Supplemental Drive Information Frame A and B Field Circuit Fuses Field circuit fuses are internally mounted and provided with the drive. See Fuse Code FS3 in Figure 68 on page 243. Also, see Figure 69 on page Figure 69 on page for fuse locations.
  • Page 249 Supplemental Drive Information Appendix A Table 58 - 460V AC Input Drives Drive Field Type Quantity Bussmann Mersen SIBA Curren Amps Rating Code 6 x 32 mm FWH-016A6F E085449 70 125 40.16 10 x 38 mm 2 FWC-25A10F A60Q25-2 60 033 05.25 Table 59 - 575V AC Input Drives Drive Field...
  • Page 250 Appendix A Supplemental Drive Information Figure 69 - Frame A Field Circuit Fuses Location Bottom View of Drive with Fan Bottom View of Drive without Fan Field circuit fuses Figure 70 - Frame B Field Circuit Fuses Location Top View of Drive Field circuit fuses Rockwell Automation Publication 20P-UM001M-EN-P - November 2017...

  • Page 251: Frame C And D Fuse Information

    Supplemental Drive Information Appendix A Frame C and D Fuse Information All fuses for armature and field circuit protection are internally mounted and provided with frame C and D drives. Figure 71 - Frame C and D Fuse Table Designations FS3 = Internally FS4 = Internally mounted fuses for...
  • Page 252 Appendix A Supplemental Drive Information Table 61 - 460V AC Input Drives Drive Field Type Bussmann Mersen SIBA Current Amps Rating Code A60Q25-2 10 x 38 mm FWC-25A10F 6003305.25 A60Q25-8 FWP-50A22F A70QS50-22F 5014006.50 22 x 58 mm FWP-100A22F A70QS100-22F 5014006.100 Table 62 - 575V AC Input Drives Drive Field...
  • Page 253 Supplemental Drive Information Appendix A Figure 72 - Frame C Field Circuit Fuse Location Field circuit fuses are on the control board EMI shield next to the control board. Drive shown with front covers removed. Figure 73 - Frame D Field Circuit Fuse Location Top, left side of drive control panel.
  • Page 254 Appendix A Supplemental Drive Information Fuses for Regenerative Frame C and D Drives Leg fuses are internally mounted and provided with frames C and D drives. See Fuse Code FS4 in Figure 71 on page 251. Also, see Figure 74 on page Figure 75 on page...
  • Page 255 Supplemental Drive Information Appendix A Table 69 - Leg Fuses - 575V AC Input Frame D Drives Drive AC Line Qty Bussmann Mersen SIBA Current Amps Amps Square Body - DIN 43653 Stud-Mount Rating Code 170M6246 + switch 170H0069 J300572 + switch MS 3V 1-5 UR 20 735 32.800 + switch 28 001 04 1080 170M6248 + switch 170H0069...
  • Page 256 Appendix A Supplemental Drive Information Figure 74 - Frame C Regenerative Drive - Leg Fuse Location Leg fuses and switches are installed on the bus bars behind the control board EMI shield. Drive shown with front covers removed and control board EMI shield lowered. Figure 75 - Frame D Regenerative Drive - Leg Fuse Location Leg fuses and switches are installed on the bus bars behind the control panel, which holds the circuit boards.
  • Page 257 Supplemental Drive Information Appendix A Fuses for Non-Regenerative Frame C and D Drives AC input line and/or leg fuses are internally mounted and provided with frames C and D drives. See Fuse Code FS4 in Figure 71 on page 251. Also, see Figure 76 on page for fuse locations.
  • Page 258 Appendix A Supplemental Drive Information Table 77 - Leg Fuses - 575V AC Input Frame D Drives Drive Qty Bussmann Mersen SIBA Current Amps Line Square Body - DIN 43653 Stud-Mount Rating Amps Code 170M6262 + switch 170H0069 X300262 + switch MS 3V 1-5 UR 20 635 32.800 + switch 28 001 04 1080 170M6264 + switch 170H0069...

  • Page 259: Control Power Circuit Protection Fuses

    Supplemental Drive Information Appendix A Control Power Circuit Switching Power Supply Circuit Board Fuses Protection Fuses The following fuses are used to protect the switching power supply circuit. IMPORTANT Verify the circuit board revision before you order and install fuses. Frame Circuit Board ID / Revision Designation Fuse (5 x 20 mm)
  • Page 260 Appendix A Supplemental Drive Information Figure 78 - Frame B Switching Power Supply Circuit Board Fuse Location Top View of Drive switching power supply circuit board fuse holders. F1 = 3.15 A fuse F2 = 2.5 A fuse Rev. “H” and below only. Rev.

  • Page 261: Frame B Pulse Transformer Circuit Board Fuses

    Supplemental Drive Information Appendix A Figure 80 - Frame D Switching Power Supply Circuit Board Fuse Location switching power supply fuse holder The switching power supply circuit board is on the control panel. Frame B Pulse Transformer Circuit Board Fuses The following fuses are used to protect the MOVs on the pulse transformer circuit board on frame B drives only.

  • Page 262: Frame C Transient Noise Filter Circuit Board Fuses

    Appendix A Supplemental Drive Information Frame C Transient Noise Filter Circuit Board Fuses The following fuses are used to protect the MOVs on the Transient Noise Filter circuit board for frame C drives only. Board ID / Revision Designation Fuse (6 x 32 mm) FL-31 / All F11/F21/F31 25 A, 500V fast...

  • Page 263: Frame D Overvoltage Clipping Circuit Board Fuses

    Supplemental Drive Information Appendix A Frame D Overvoltage Clipping Circuit Board Fuses The following fuses are used to protect the resistors and capacitors on the The overvoltage overvoltage clipping circuit board for frame D drives only. clipping circuit board is on the left side wall inside the drive enclosure, behind the control panel.

  • Page 264: Ac Input Line Reactors And Ac Input Contactors

    Appendix A Supplemental Drive Information AC Input Line Reactors and AC If a DC contactor is used, an AC input contactor is not needed. Input Contactors Table 80 - 230V AC Input Drives Frame Drive Current DC Amps AC Line IP00 (Open Style) Line Line Reactor kW (HP) AC Input Contactor Cat.
  • Page 265 Supplemental Drive Information Appendix A Table 81 - 460V AC Input Drives Frame Drive Current DC Amps AC Line IP00 (Open Style) Line Reactor kW (HP) AC Input Contactor Cat. No. Rating Code Amps Line Reactor Cat No. 1321-3R4-A 0.55 (0.75) 100-C12D10 1321-3R8-A 0.75 (1)
  • Page 266 Appendix A Supplemental Drive Information Table 82 - 575V AC Input Drives (continued) Frame Drive Current DC Amps AC Line Amps IP00 (Open Style) Line Reactor kW (HP) AC Input Contactor Cat. No. Rating Code Line Reactor Cat No. 661.8 1321-3R750-B 447 (600) 100-D860ED11...

  • Page 267: Isolation Transformers

    Supplemental Drive Information Appendix A Isolation Transformers This table contains the recommended isolation transformers Table 84 - Recommended Isolation Transformers Three Phase Primary Three Phase Secondary Voltage Voltage kW (Hp) Voltage 230V AC 460V AC 575V AC Catalog Number Catalog Number Catalog Number 1.2 - 2.2 1321-3TW005-AA...
  • Page 268 Appendix A Supplemental Drive Information Table 84 - Recommended Isolation Transformers (continued) Three Phase Primary Three Phase Secondary Voltage Voltage kW (Hp) Voltage 230V AC 460V AC 575V AC Catalog Number Catalog Number Catalog Number 75 (100) 1321-3TH118-AA 1321-3TH118-AB 1321-3TH118-AC 1321-3TH118-BA 1321-3TH118-BB 1321-3TH118-BC...

  • Page 269: Dynamic Brake Resistor Kits And Dc Output Contactors

    Supplemental Drive Information Appendix A Dynamic Brake Resistor Kits Table 87 Table 88 on page for recommended alternate DC Output Contactors for 575V and 690V AC input drives, respectively. and DC Output Contactors Table 85 - 230V AC Input Drives Drive Dynamic Brake Armature...
  • Page 270 Appendix A Supplemental Drive Information Drive Dynamic Brake Armature Total DB DC Loop Contactor Cat. No. Current Amps Line Resistor Kit Cat. No. Voltage Resistance Contactor Drive without Drive with Dynamic Rating Amps (Volts) (ohms) Crimp Lugs Dynamic Brake Brake Code Cat.

  • Page 271: Dc Contactor Crimp Lug Kit Specifications

    Supplemental Drive Information Appendix A DC Contactor Crimp Lug Kit Use the information that is provided in this table to assist you in ordering the correct Lug kit for your application. Specifications Rated Motor DC Contactor Rating Armature Conductor Size DB Conductor Size Armature Conductor DB Conductor Crimp...

  • Page 272: Alternate Dynamic Brake Resistor Kits And Dc Output

    Appendix A Supplemental Drive Information Alternate Dynamic Brake The following alternate dynamic brake resistor kits and/or DC output contactors can be used with the corresponding PowerFlex DC drives but must Resistor Kits and DC Output be sourced separately from the drive. Contactors Table 87 - 575V AC Input Drives Drive...

  • Page 273: Alternate Emc Filters

    Supplemental Drive Information Appendix A Alternate EMC Filters The following recommended filters can be used in place of the Rasmi filters that are listed in the table in the Installation Requirements Related to EN 61800-3 and the EMC Directive section on page 41. IMPORTANT Only the Rasmi RF 3xxx-MHU, Rasmi RF-3xxx-SIEI, and EPCOS B84143B Type S081 filters have been certified for use with the PowerFlex DC drive.
  • Page 274 Appendix A Supplemental Drive Information Table 89 - Rasmi and Rasmi Alternative Filters (continued) Frame Drive Current Voltage Rasmi Filters Rasmi Alternative Type Filters Rating Code Class Part Number Part Number Part Number 460V AC EMI-FFP-480-9, Code 8270 (was RF 3009-SIEI) RF 3007-FTF, Code 7670 (Rasmi / EuroTek) RF 3010-MHU EMI-FFP-480-9, Code 8270 (was RF 3009-SIEI)
  • Page 275 Supplemental Drive Information Appendix A Table 90 - Schaffner and Schaffner Alternative Filters Drive Current Voltage Schaffner Filters Schaffner Alternative Type Filters Rating Code Class Part Number Part Number Part Number 230V FN 258-7-29 FN 3258-7-44 FN 3270H-10-44 FN 258-16-29 FN 3258-16-44 FN 3270H-10-44 FN 258-16-29...
  • Page 276 Appendix A Supplemental Drive Information Table 90 - Schaffner and Schaffner Alternative Filters (continued) Drive Current Voltage Schaffner Filters Schaffner Alternative Type Filters Rating Code Class Part Number Part Number Part Number FN 258HV-7-29 – FN 3270H-10-44 FN 258HV-7-29 – FN 3270H-10-44 FN 258HV-16-29 –...
  • Page 277 Supplemental Drive Information Appendix A Table 90 - Schaffner and Schaffner Alternative Filters (continued) Drive Current Voltage Schaffner Filters Schaffner Alternative Type Filters Rating Code Class Part Number Part Number Part Number FN3359HV-600-99 – – FN3359HV-600-99 – – FN3359HV-800-99 – –...
  • Page 278 Appendix A Supplemental Drive Information Table 91 - EPCOS and EPCOS Alternative Filters Drive Current Voltage EPCOS Filters EPCOS Alternative Type Filters Rating Code Class Part Number Part Number Part Number B84143B1000S080 B84143B1000S020 – B84143B1600S080 B84143B1600S020 – B84143B1000S081 B84143B1000S020 B84143B1000S021 B84143B1600S081 B84143B1600S020 B84143B1600S021...

  • Page 279: Terminal Adapter Kits For Frame D Drives

    Supplemental Drive Information Appendix A Terminal Adapter Kits for The following frame D drives require the listed terminal adapter kits to meet UL installation requirements. Frame D Drives Voltage Drive Current U, V, W Terminal Adapter Kit C, D Terminal Adapter Kit Class Rating Code Number...
  • Page 280 Appendix A Supplemental Drive Information Notes: Rockwell Automation Publication 20P-UM001M-EN-P - November 2017...

  • Page 281: Him Overview

    Appendix HIM Overview Topic Page External and Internal Connections LCD Display Elements ALT Functions Menu Structure Viewing and Editing Parameters Removing/Installing the HIM External and Internal The PowerFlex® DC drive provides a number of cable connection points for the HIM (frame A shown). Connections PORT NET A...

  • Page 282: Lcd Display Elements

    Appendix B HIM Overview LCD Display Elements Display Description Direction Drive Status Alarm Auto/Man Information F-> Power Loss Auto Commanded or Output Speed or Current Main Menu: Diagnostics Programming / Monitoring / Troubleshooting Parameter Device Select The top line of the HIM display can be configured with parameter 1321 [DPI Fdbk Select].

  • Page 283: Using The S.m.a.r.t. List Screen

    HIM Overview Appendix B Using the S.M.A.R.T. List Screen The LCD HIM provides the S.M.A.R.T. list screen, which contains some of the most commonly changed parameters, including the following: Parameter Name / Number Description [Max Ref Speed] (45) The base motor speed from the motor nameplate. [Rated Motor Volt] (175) The maximum armature voltage of the drive output.

  • Page 284: Menu Structure

    Appendix B HIM Overview Menu Structure Figure 84 - HIM Menu Structure User Display (See Key below for button descriptions.) Faults Fault Info Diagnostics Status Info View Fault Queue Drive Status 1 Device Items Clear Faults Drive Status 2 Device Version Clr Fault Queue PowerFlex DC Drive Alarm 1...
  • Page 285 HIM Overview Appendix B Parameter Menu Use this menu to view and edit parameters for the drive. When you enter the the Parameter menu, by default the File–Group–Parameter view is displayed. To access other views for the Parameter menu, with "Parameter" highlighted in the Main menu, press Alt then Sel (View), select the desired view in the list and press Enter.

  • Page 286: Viewing And Editing Parameters

    Appendix B HIM Overview Viewing and Editing LCD HIM Parameters Step Example Displays 1. In the Main Menu, press to scroll to ‘Parameter.’ 2. Press . ‘FGP File’ appears on the top line and the first three files FGP: File appear below it.

  • Page 287: Removing/Installing The Him

    HIM Overview Appendix B Removing/Installing the HIM The HIM can be removed or installed while the drive is powered. IMPORTANT HIM removal is only permissible in Auto mode. If the HIM is removed while in Manual mode or the HIM is the only remaining control device, a fault occurs.
  • Page 288 Appendix B HIM Overview Notes: Rockwell Automation Publication 20P-UM001M-EN-P - November 2017...

  • Page 289: Application Notes

    Appendix Application Notes Topic Page Topic Page Alpha Test Mode Reference Control Analog Input Configuration Resolver Cable Balance Tuning Test Current / Speed Curve Resolver Type Selection Drive Reference and Feedback Scaling Scale Blocks Droop Compensation SCR Diagnostic Tests Field-weakening Mode Configuration S-curve Configuration (v1.006) Lifting/Torque Proving...

  • Page 290: Alpha Test Setup And Operation

    Appendix C Application Notes Overcurrent and Overvoltage fault protections are active during these tests. Also, the Autotune function is disabled while Alpha test is enabled. Alpha Test Setup and Operation ATTENTION: Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards that are involved should perform this test.
  • Page 291 Application Notes Appendix C 3. Attach the isolated oscilloscope leads to the appropriate drive terminals (based on test to be performed). 4. Reapply power to the drive. 5. Verify the no faults or alarms present. If an alarm or fault code displays, see Chapter 4 - Troubleshooting on page 219.

  • Page 292: Analog Input Configuration

    Appendix C Application Notes Analog Input Configuration The analog inputs default to ±10V. To configure the analog inputs for 0-10V, set parameters [Anlg Inx Config] to 1, “0-10V”. To configure the analog inputs for a current signal, set parameters [Anlg Inx Config] to 2, “0 - 20mA” or 3, “4 to 20mA”.

  • Page 293: Analog-Input Signal Comparison

    Application Notes Appendix C Analog-input Signal Comparison This feature provides an indication via the HIM or a digital output when the signal of analog input 1 has reached a limit above or below a set reference point. Anlg In1 Cmp Err Anlg In1 Cmp Anlg In1 Cmp Eq Anlg In1 Cmp Dly...

  • Page 294: Current / Speed Curve

    Appendix C Application Notes • Par 1045 [Anlg In1 Cmp Eq] = “1” (high) when the signal on Analog Input 1 is within the range that is specified in Par 1043 [Anlg In1 Cmp Err]. Par 1045 [Anlg In1 Cmp Eq] = “0” (low) when the signal on Analog Input 1 is outside the range that is specified in Par 1043 [Anlg In1 Cmp Err].
  • Page 295 Application Notes Appendix C Configure these parameters to enable and control the current / speed curve. • Enable the current/speed curve function by setting parameter 750 [TrqTpr Enable] to 1 “Enabled”. • Set the current limit (for both directions of rotation in four quadrant drives) in parameter 751 [TrqTpr Lim0].

  • Page 296: Drive Reference And Feedback Scaling

    Appendix C Application Notes Drive Reference and With firmware revision 3.001, external reference and feedback speed values are each normalized to 25,000 counts. For firmware revision 2.005 and lower, Feedback Scaling external reference and feedback speed values are scaled to “rpm x 4” counts. The value of parameter 45 [Max Ref Speed] (rpm) determines the correlation (scaling) between the following attributes: •...

  • Page 297: Encoder Feedback

    Application Notes Appendix C Encoder Feedback Encoder feedback is configured with parameter 169 [Encoder PPR]. No scaling or switch settings are needed, but the same limitations as the DC analog tachometer apply. See Valid Speed Feedback Values on page for more information on setting parameters 162 [Max Speed Feedback] and 169 [Encoder PPR].
  • Page 298 Appendix C Application Notes Example 1: Armature Voltage Feedback (Overvoltage Fixed at 20%) Because armature voltage feedback is being used the maximum reference and feedback speeds must be equal and set to the rated speed of the motor. In this case, field weakening is not permitted.
  • Page 299 Application Notes Appendix C Example 3: DC Tachometer with Feedback Bypass This example is similar to example 2 except that it compensates for the loss in feedback resolution by setting parameter 562 [Anlg Tach Gain]. • Par 175 [Rated Motor Volt] = 500V (default) •...

  • Page 300: Valid Speed Feedback Values

    Appendix C Application Notes Example 5: Encoder with Field Weakening This example is similar to example 4 except that an encoder is configured so there is no feedback scaling required. • Par 175 [Rated Motor Volt] = 500V (default) • Set Par 45 [Max Ref Speed] = 2500 rpm •...
  • Page 301 Application Notes Appendix C Figure 85 - Speed Feedback Settings Rockwell Automation Publication 20P-UM001M-EN-P - November 2017...

  • Page 302: Droop Compensation

    Appendix C Application Notes Droop Compensation The Droop function is used when the current must be balanced between two drives. A typical situation that requires the use of the Droop function is when two motors are mechanically coupled and must run at the same speed. If Droop is not used, a difference in the drives speed regulators can result in these issues: •...

  • Page 303: Using A Dc Contactor Only (Firmware V1.006 Only)

    Application Notes Appendix C ATTENTION: If a dynamic brake resistor is used with one of these configurations, dynamic braking stop time is extended when the digital input configured as 35 - “Fld Weak En” is asserted. If one of these configurations is used in an inappropriate application, equipment damage and/or personal injury may result.

  • Page 304: Using An Inverting Fault Device Only

    Appendix C Application Notes Using an Inverting Fault Device Only (Firmware v1.006 Only) 1. Connect the inverting-fault device contact to two separate digital inputs. When two inverting fault devices are used, the device contacts must be wired in series. 2. Set one corresponding [Digital Inx Sel] parameter (133…144) to 35 - “Fld Weak En”.

  • Page 305: Using A Dc Contactor, A Dynamic Brake And An Inverting Fault Device (Firmware V1.006 Only)

    Application Notes Appendix C Using a DC Contactor, a Dynamic Brake and an Inverting Fault Device (Firmware v1.006 Only) DC Contactor and Dynamic Brake Configuration 1. Set parameter 1391[ContactorControl] to "Contactor+DB". 2. Set one [Relay Out x Sel] parameter (1392 [Relay Out 1 Sel] or 629 [Relay Out 2 Sel]) to "Contactor"...

  • Page 306: Lifting/Torque Proving

    Appendix C Application Notes Lifting/Torque Proving TorqProve™ technology for PowerFlex DC drives is intended for applications where proper coordination between motor control and a mechanical brake is required. Before the mechanical brake is released, the drive checks motor armature continuity and verify proper motor control (torque proving). The drive also verifies that the mechanical brake has control of the load before drive control (brake proving) is released.
  • Page 307 Application Notes Appendix C Figure 86 - Torque Proving Flow Diagram Operator Command Command Released Commands Run can be initiated anytime Time Drive Running [Brk Release Time] [Brk Set Time] [ZeroSpdFloatTime] Parameter 1107 Parameter 1108 Parameter 1113 Drive Torque Brake Float Brake Brake...

  • Page 308: Tuning The Motor For Torque Prove Applications

    Appendix C Application Notes Tuning The Motor For Torque Prove Applications It is possible to use Autotune to tune the motor (see Tune the Current Regulator on page and Tune the Speed Regulator on page 109). However, it is recommended that the motor is disconnected from the hoist/crane equipment during the routine.
  • Page 309 Application Notes Appendix C Set Up the Drive Adjust parameter settings and enter nameplate data. Parameter Setting Braking Details 245 [Speed Ramp En] 1 “Enabled” 629 [Relay Out 2] 31 “TP Brake Cmd” Motor Nameplate Data 175 [Rated Motor Volt] Motor nameplate voltage 179 [Nom Mtr Arm Amps] Motor nameplate current...
  • Page 310 Appendix C Application Notes Speed Reference Setup 1. Set the minimum speed. Parameter Setting 1 [Minimum Speed] 0.00 2. Set the maximum speed limits. Parameter Setting 2 [Maximum Speed] Speed limit that is used during normal operation 3. Set the digital input functions. Parameter Setting 133 [Digital In1 Sel]...
  • Page 311 Application Notes Appendix C Torque Prove Setup Carefully perform the following steps in the order presented. 1. Enter the Torque Prove parameter settings. Parameter Setting 629 [Relay Out 2 Sel] “TP Brake Cmd” (31) 1100 [Torq Prove Cfg] Bit 0 “TP Enable” = 1 Once Torque Prove is activated, the drive is in alarm state.
  • Page 312 Appendix C Application Notes 9. Set the brake slip definition. Parameter Setting 1110 [Brk Slip Count] 0.25 (Default) Sets the number of encoder or resolver revolutions to define a brake slippage condition. 10. Set the brake float tolerance. Parameter Setting 1111 [Float Tolerance] 52.50 RPM Sets the level at which the float timer starts counting.

  • Page 313: Crane Setup - Encoderless

    Application Notes Appendix C Troubleshooting Crane Setup with Encoder/Resolver Feedback The following faults commonly occur during drive commissioning. F4 “AC Undervoltage” • If the mains supply is still present, reduce the undervoltage level at P481 [UnderVolt Thresh]. F5 “Arm Overvoltage” •...
  • Page 314 Appendix C Application Notes Set Up the Drive Adjust the parameter settings and enter nameplate data. Parameter Setting Braking Details 245 [Speed Ramp En] 1 “Enabled” 629 [Relay Out 2] 31 “TP Brake Cmd” Motor Nameplate Data 175 [Rated Motor Volt] Motor nameplate voltage 179 [Nom Mtr Arm Amps] Motor nameplate current...
  • Page 315 Application Notes Appendix C Speed Reference Setup 1. Set the minimum speed. Parameter Setting 1 [Minimum Speed] 0.00 2. Set the maximum speed limits. Parameter Setting 2 [Maximum Speed] Speed limit that is used during normal operation 3. Set the digital input functions. Parameter Setting 133 [Digital In1 Sel]...
  • Page 316 Appendix C Application Notes 3. Set the speed deviation. Parameter Setting 1105 [Speed Dev Band] 200 RPM This setting can be lowered once the system has been tuned. The lower this value, the faster the protection. 4. Set speed deviation level. Parameter Setting 1106 [SpdBand Intgrtr]...

  • Page 317: Manually Tuning The Speed Regulator For Firmware Revision

    Application Notes Appendix C Troubleshooting Crane Setup - Encoderless The following faults commonly occur during drive commissioning. F4 “AC Undervoltage” • If the mains supply is still present, reduce the undervoltage level at P481 [UnderVolt Thresh]. F5 “Arm Overvoltage” • Verify the parameter settings as stated in Set Up the Drive on page 314. F94 “TrqProve Spd Band”...
  • Page 318 Appendix C Application Notes 3. Download the PowerFlex DC firmware revision 6.001 or later. A F100 “EEPROM Error” fault occurs and all parameters are reset to the factory default values. 4. Download the saved HIM CopyCat or DriveExecutive configuration data to the drive. An error message/messages appears due to the change in major revision number.

  • Page 319: Multiple Motor Applications

    Application Notes Appendix C Multiple Motor Applications The PowerFlex DC drive can be used in multiple motor applications. The motors can be configured for parallel or series connections. IMPORTANT The PowerFlex DC drive is not designed for use with resistive or magnetic loads.

  • Page 320: Parameter 21 [Min Firing Angle] Configuration

    Appendix C Application Notes Parameter 21 [Min Firing Parameter 21 [Min Firing Angle] allows for the adjustment of the “Alpha” firing angle limit from the default of 25° to as low as 5°. The firing angle is the Angle] Configuration angle (point) in the sine-wave where the SCR turns on.

  • Page 321: Pid Function

    Application Notes Appendix C PID Function The PID function is used to increase or reduce the reference signal output to the speed or current regulator of the drive. The PID function can be used for nip-roll, winder/unwinder, roll doctor/salvage machine, pump, and extruder pressure control and extruder temperature-control applications.
  • Page 322 Appendix C Application Notes Line Speed Master NIP-Roll Reverse Forward Load Cell 0 - +10V Tension Set -10V Master Slave Drive Drive Feedback Line Speed Signal (Internal Ramp) +10V Forward -10V Reverse Line Speed Reference In addition you can configure the following: •...
  • Page 323 Application Notes Appendix C Configure the Feedback Signal in the Follower Drive/Drives The feedback signal originates from a load cell or a closed loop dancer and is input to the drive via an analog input. • Set Par 70 [Anlg In1 Sel] to 19 “PID Feedback”. Line Speed Master NIP-Roll...

  • Page 324: Follower Drive/Drives

    Appendix C Application Notes P760 P762 PID Setpoint 0 PID Setpoint Sel P761 PID Setpoint 1 P1254 P763 PID Error Gain PID Feedback P763 Σ Σ PID Feedback P1194 P757 P759 PID Clamp Act Ten Ref Pct PID Error Configure the Tension Set Point Signal in the Follower Drive/Drives Configure the initial tension for the application in the Follower drive/drives: •...

  • Page 325: Reference Control

    Application Notes Appendix C In addition, configure the following in the Follower drive/drives: • Verify that Par 762 [PID Setpoint Sel] is set to 0 “Setpoint 0” P762 P760 PID Setpoint Sel PID Setpoint 0 P761 PID Setpoint 1 P1254 P763 PID Error Gain PID Feedback...

  • Page 326: Speed Source Changes

    Appendix C Application Notes Speed Source Changes The selection of the active speed reference can be made through the digital inputs, DPI command, Jog button, or Auto/Manual HIM operation. Figure 87 - Speed-reference Selection Chart Auto Reference Options [Digital Inx Sel] Anlg In1-3 Sel Speed Sel: Trim...
  • Page 327 Application Notes Appendix C Release to Auto Control • Press ALT then Auto/Man on the HIM again. When the HIM releases manual control, the drive speed-command returns to the PLC. PLC = Auto, Terminal Block = Manual A PLC controls a process when the drive is in Auto mode, but requires manual control from an analog potentiometer that is wired to the drive terminal block.

  • Page 328: Resolver Cable Balance Tuning Test

    Appendix C Application Notes Resolver Cable Balance At drive power-up, the resolver feedback module automatically performs cable length compensation and resonance tuning for the attached resolver and cable. Tuning Test The status of the cable length compensation and resonance are identified in parameter 426 [Resolver Status], bit 3 “CableCompSts”...

  • Page 329: Resolver Type Selection

    Application Notes Appendix C 10. Monitor Par 426 [Resolver Status], bits 0 “CableBalSts” and 1 “CableBalTest”. The initial test typically takes approximately 10 seconds to complete successfully (subsequent tests more quickly). However, if the cable balance algorithm is unable to adapt to the cable, the test could be active for up to 60 seconds.

  • Page 330: Scale Blocks

    Appendix C Application Notes Scale Blocks The six individually configurable Scale Blocks let you link or rescale dissimilar parameter types (for example, integer vs. real) by using these functions: • Multiply • Divide • Maximum and minimum limits • input and output offsets •...

  • Page 331: Link Parameters Via The Scale Block Parameters

    Application Notes Appendix C Link Parameters Via the Scale Block Parameters You can enter most parameter values directly. However, certain parameters can be “linked” by using the Scale Block parameters so the value of one parameter becomes the value of another. For example, the value of an analog input 1, parameter 70 [Anlg In1 Sel], can be linked to parameter 660 [Accel Time 1].

  • Page 332: Open Scr Test

    Appendix C Application Notes Open SCR Test Under normal drive operation, the load that each SCR carries is relatively equal, as shown in this image. If one or more SCRs fail to turn on, a unique pattern of insufficient or missing current-pulses results, as shown in this image.

  • Page 333: Shorted Scr Test

    Application Notes Appendix C The Open SCR diagnostic test calculates the percentage deviation of current feedback for each pair of SCRs from the average current feedback. The percent deviation must exceed the value set for Par 216 [OpenSCR Threshold] before the test proceeds to the next part of the diagnostic.
  • Page 334 Appendix C Application Notes linear portion of the ramp (although maximum acceleration is reached at the mid-point of the total ramp). When S-curve time is larger than the linear ramp time, again there is no linear portion, and maximum acceleration is never reached.

  • Page 335: S-Curve Acceleration Ramp Example

    Application Notes Appendix C S-curve Acceleration Ramp Example: Acceleration-ramp parameter configuration: • Par 18 [Ramp Type Select] = 1 “S shaped” • Par 660 [Accel Time 1] = 5 s (Ta) • Par 19 [S Curve Time] = 3.5 s (Ts) In this case, S-shaped ramp <= Lramp, so T1 and T2 are calculated as: T1 = (3.5 * 3.5) / (2 * 5) T1 = 12.25 / 10...
  • Page 336 Appendix C Application Notes P186 P187 Adaptive Joint 1 Adaptive Joint 2 P188 P189 Adaptive P Gain1 Adaptive I Gain1 P190 P191 Adaptive P Gain2 Adaptive I Gain2 P192 P193 Adaptive P Gain3 Adaptive I Gain3 P183 Adaptive Ref P184 P185 Adaptive Spd 1 Adaptive Spd 2...
  • Page 337 Application Notes Appendix C Configuring the Adaptive Speed Regulator • Set Par 181 [Adaptive Spd En] = “1 Enabled” • If the gain must be changed based on units other than the drive speed reference, set Par 182 [Adaptive Reg Typ] = 1 “Adaptive Ref ”. The adaptive reference is provided to the drive as an analog value via an analog input.

  • Page 338: Speed Up Function

    Appendix C Application Notes Speed Up Function The Speed-up function is used to avoid oscillations in the presence of loads with a high moment of inertia. To enable the Speed-up function, set Par 1016 [SpdFuncSelect] to 0 “Speed Up.” When this function is enabled, a D (derivative) value is added to the speed feedback circuit, which allows you to increase the integral gain of the speed regulator.

  • Page 339: Speed Threshold Indicators

    Application Notes Appendix C Speed Threshold Indicators There are two speed threshold functions available that can be programmed via a digital output to provide indication of when the drive has exceeded certain set points. Par 393 [Speed Threshold] displays whether the speed of the drive is above or below a set speed for clockwise and counter-clockwise rotation.

  • Page 340: Speed Zero Function

    Appendix C Application Notes P118 P104 Speed Reg In At Speed Error [Digital Outx Sel] = 3 “At Speed” P122 Spd Feedback P394 At Speed P105 At Speed Delay Speed Zero Function The Speed Zero Logic determines the behavior of the drive when the motor is at zero speed.

  • Page 341: Speed Draw Function

    Application Notes Appendix C Set the P gain for zero speed: • If the P gain corresponds to the value set in Par 126 [Spd Zero P Gain], then set Par 125 [Spd Zero P En] = 1 “Enabled” • If the P gain corresponds to the normal P gain, then set Par 125 [Spd Zero P En] = 0 “Disabled”...

  • Page 342: Speed / Torque Mode Selection

    Appendix C Application Notes Speed Draw Example Configuration Drive A: • Set parameter 70 [Anlg In1 Sel] to 1 “Speed Ref A” Drive B: • Set parameter 70 [Anlg In1 Sel] to 1 “Speed Ref A” • Set parameter 75 [Anlg In2 Sel] to 22 “Speed Ratio” •...

  • Page 343: Speed Regulation Mode

    Application Notes Appendix C Speed Regulation Mode When Par 241 [Spd Trq Mode Sel] is set to 1 “Speed Reg” (default), the drive and motor are operated in speed mode. The torque command changes as necessary to maintain the desired speed. Operating as a speed regulator is the most common and simplest mode to configure.
  • Page 344 Appendix C Application Notes SLAT Min Mode In SLAT Min mode, a speed reference that forces the speed regulator into saturation (the speed reference is slightly above the speed feedback) is typically configured. In this case, the drive follows the torque reference until there is a breakage or slippage in the application.
  • Page 345 Application Notes Appendix C SLAT Max Mode In SLAT Max mode, a speed reference that forces the speed regulator into saturation (the speed reference is slightly below the speed feedback) is typically configured. In this case, the drive follows the torque reference until there was a breakage or slippage in the application.
  • Page 346 Appendix C Application Notes Example: The application is a paper winder. The drive is set for SLAT Min mode, so that the drive normally runs in torque mode and follows Par 39 [Torque Ref ]. [Torque Ref ] comes from an external controller and is approximately 60% of motor torque during the snapshot.

  • Page 347: Sum Mode

    Application Notes Appendix C Sum Mode Sum mode is selected when Par 241 [Spd Torq Mode Sel] is set to 5 “Sum”. In this mode, the reference is derived from the sum of the speed regulator output (Par 236 [Spd Reg Out Pct]) and the torque reference (Par 39 [Torque Ref ]). This mode can be used for applications that have precise speed changes with critical time constraints.

  • Page 348: Start At Powerup

    Appendix C Application Notes Start At Powerup The “Start At Powerup” function lets you resume running at commanded speed automatically after these conditions are met: • Drive input power is restored • A run command is issued • All start permissive conditions are met (see Figure 94 - Start Permissives Flow Diagram)

  • Page 349: Fine-Tuning The Regulators

    Application Notes Appendix C Fine-Tuning the Regulators The PowerFlex DC drive control regulators have predefined values that are meant to provide consistent drive performance without performing any further configuration. One exception is the armature current regulator, which must always be tuned. When the armature current regulator has been tuned to meet the requirements of the application, the fine-tuning procedures for the other regulators are not necessary.

  • Page 350: Manually Adjusting The Current Regulator Tune Settings

    Appendix C Application Notes Manually Adjusting the Current Regulator Tune Settings While the drive is operating, the value of Par 587 [I Reg Error] is updated in response to changes in the current output to the motor. By manually applying current steps to the motor, this parameter can be used as an indication whether the current regulator in the drive is correctly tuned.
  • Page 351 Application Notes Appendix C 6. Set Par 454 [Arm Inductance] to the minimum value (based on drive size). 7. Set Par 39 [Torque Ref ] to 30% (a percentage relative to Par 179 [Nom Mtr Arm Amps]). 8. Start the drive and observe the value of Par 587 [I Reg Err] for a few seconds;...

  • Page 352: Fine-Tuning The Field Current Regulator

    Appendix C Application Notes 15. Verify that the motor is attached to any normal application inertia (not process material). 16. Perform a speed regulator autotune by setting Par 1027 [Spd Reg Autotune] = 1 and pressing the Start button. 17. When autotuning completes, speed regulator tuning values should be automatically updated.
  • Page 353 Application Notes Appendix C 5. Increase the value of the Par 91 [Fld Reg Kp] until the overshoot of the field current (displayed in Par 234 [Fld Current Pct]) is lower than 4%. 6. Increase the value of Par 92 [Fld Reg Ki] until the overshoot is higher than 4%.

  • Page 354: Fine-Tuning The Speed Regulator

    Appendix C Application Notes Fine-Tuning the Speed Regulator Follow these steps to fine-tune and optimize the speed regulator: 1. Configure the following Test Generator parameters: • Set Par 58 [TstGen Output] = 4 “Ramp Ref ” • Set Par 59 [TstGen Frequency] = 0.2 Hz •...
  • Page 355 Application Notes Appendix C [Spd Reg Kp] and [Spd Reg Ki] curves Figure 98 - [Spd Reg Kp] too low Figure 100 - [Spd Reg Ki] too high Top: Par 122 [Spd Feedback] Top: Par 122 [Spd Feedback] Bottom: Par 199 [Arm Current Pct] Bottom: Par 199 [Arm Current Pct] 20.00 ms/DIV 20.00 ms/DIV...

  • Page 356: Fine-Tuning The Voltage Regulator In The Field Converter

    Appendix C Application Notes Fine-Tuning the Voltage Regulator in the Field Converter IMPORTANT In most cases, DC motors with independent excitation, work with a constant field (Par 469 [Field Mode Sel] = 0 “Base Speed”). In this case, it is not necessary to optimize the regulator of the field current and the regulator of the armature voltage.
  • Page 357 Application Notes Appendix C Field Voltage Regulator Tuning Examples Figure 102 - Field voltage oscillation Figure 104 - Optimal field regulation Oscillation after a speed change where [Arm Volt Kp] = 10% and After a short transient, the field current and armature voltage are constant. [Arm Volt Ki] = 80%.

  • Page 358: Tuning The Field Current Curve

    Appendix C Application Notes Tuning the Field Current Curve The function of the field current curve is to control the actual motor flux and then motor torque if the field goes into an overvoltage condition. Figure 105 illustrates the relationship between flux and flux current when the field current curve is defined versus not defined.
  • Page 359 Application Notes Appendix C • Curve B - After the field current curve fine-tuning procedure is completed, the flux current to flux reference curve will be correct for the motor. See the Current-regulator block diagram on page 374. Field-current Curve Tuning Procedure: 1.
  • Page 360 Appendix C Application Notes Notes: Rockwell Automation Publication 20P-UM001M-EN-P - November 2017...

  • Page 361: Diagram Conventions

    Appendix Control Block Diagrams Topic Page PowerFlex DC Drive Overview Digital Inputs/Outputs (Standard and Expansion) Mapping Analog Inputs/Outputs Mapping Speed Reference Selection Speed Reference Generation Ramp Reference Block Speed Regulator Torque Mode Selection Droop Compensation - Inertia / Loss Compensation Speed Feedback Speed Regulator PI Block Speed Adaptive and Speed Zero Logic...
  • Page 362 Appendix D Control Block Diagrams PowerFlex DC Drive Overview Rockwell Automation Publication 20P-UM001M-EN-P - November 2017...
  • Page 363 Control Block Diagrams Appendix D Digital Inputs/Outputs (Standard and Expansion) Mapping Rockwell Automation Publication 20P-UM001M-EN-P - November 2017...
  • Page 364 Appendix D Control Block Diagrams Analog Inputs/Outputs Mapping Rockwell Automation Publication 20P-UM001M-EN-P - November 2017...
  • Page 365 Control Block Diagrams Appendix D Speed Reference Selection Rockwell Automation Publication 20P-UM001M-EN-P - November 2017...
  • Page 366 Appendix D Control Block Diagrams Speed Reference Generation Rockwell Automation Publication 20P-UM001M-EN-P - November 2017...
  • Page 367 Control Block Diagrams Appendix D Ramp Reference Block Rockwell Automation Publication 20P-UM001M-EN-P - November 2017...
  • Page 368 Appendix D Control Block Diagrams Speed Regulator Rockwell Automation Publication 20P-UM001M-EN-P - November 2017...
  • Page 369 Control Block Diagrams Appendix D Torque Mode Selection Rockwell Automation Publication 20P-UM001M-EN-P - November 2017...
  • Page 370 Appendix D Control Block Diagrams Droop Compensation - Inertia / Loss Compensation Rockwell Automation Publication 20P-UM001M-EN-P - November 2017...
  • Page 371 Control Block Diagrams Appendix D Speed Feedback Rockwell Automation Publication 20P-UM001M-EN-P - November 2017...
  • Page 372 Appendix D Control Block Diagrams Speed Regulator PI Block Rockwell Automation Publication 20P-UM001M-EN-P - November 2017...
  • Page 373 Control Block Diagrams Appendix D Speed Adaptive and Speed Zero Logic >= Rockwell Automation Publication 20P-UM001M-EN-P - November 2017...
  • Page 374 Appendix D Control Block Diagrams Current Regulator Rockwell Automation Publication 20P-UM001M-EN-P - November 2017...
  • Page 375 Control Block Diagrams Appendix D Field Current Regulator Rockwell Automation Publication 20P-UM001M-EN-P - November 2017...
  • Page 376 Appendix D Control Block Diagrams Motor Parameters Rockwell Automation Publication 20P-UM001M-EN-P - November 2017...
  • Page 377 Control Block Diagrams Appendix D Speed Threshold / Speed Control Rockwell Automation Publication 20P-UM001M-EN-P - November 2017...
  • Page 378 Appendix D Control Block Diagrams PID Control Rockwell Automation Publication 20P-UM001M-EN-P - November 2017...
  • Page 379 Control Block Diagrams Appendix D Scale Blocks Rockwell Automation Publication 20P-UM001M-EN-P - November 2017...
  • Page 380 Appendix D Control Block Diagrams User Defined Variables Rockwell Automation Publication 20P-UM001M-EN-P - November 2017...
  • Page 381 Control Block Diagrams Appendix D Taper Current Limits Rockwell Automation Publication 20P-UM001M-EN-P - November 2017...
  • Page 382 Appendix D Control Block Diagrams Unit Scaling Rockwell Automation Publication 20P-UM001M-EN-P - November 2017...
  • Page 383 Control Block Diagrams Appendix D Test Generator Speed Select Settings Test Generator TstGen Output Generator Output TstGen Amplitude TstGen Offset Time TstGen Frequency Speed Select Settings P402 P401 P400 Reference Spd Select 2 Spd Select 1 Spd Select 0 Speed Ref A Speed Ref B P155 Preset Speed 2...
  • Page 384 Appendix D Control Block Diagrams Fault / Alarm Mapping Fault/Alarm Mapping “Arm Overvoltage” (F5) “Fld Current Loss” (F6) P203 P473 OverVolt Flt Cfg FldLoss Flt Cfg 0 = “Ignore” 0 = “Ignore” 1 = “Alarm” 1 = “Alarm” 2 = “Fault” 2 = “Fault”...

  • Page 385: Communication Adapter Kits

    Appendix Installing a Communication Adapter Communication Adapter Kits The following Communication Adapter kits are available for use with the PowerFlex® DC drive: Comm Option Catalog Number BACnet® MS/TP RS-485 Communication Adapter 20-COMM-B ControlNet™ Communication Adapter (Coax) 20-COMM-C DeviceNet™ Communication Adapter 20-COMM-D EtherNet/IP™...

  • Page 386: Safety Precautions

    Appendix E Installing a Communication Adapter Safety Precautions ATTENTION: Allow only qualified personnel familiar with drives, power products and associated machinery to plan or implement the installation, start- up, configuration and subsequent maintenance of the system. Failure to comply may result in personal injury and/or equipment damage. ATTENTION: To avoid an electric shock hazard, verify that all power to the drive has been removed before performing the following.

  • Page 387: Frame A

    Installing a Communication Adapter Appendix E 3. Remove the cover(s) from the drive: Frame A a. Remove the screws that secure the bottom cover to the drive, then slide the cover down and off the drive chassis. PORT NET A NET B Disconnect DPI cable.

  • Page 388: Frames B And C

    Appendix E Installing a Communication Adapter Frames B and C a. Loosen, but do not remove, the screws that secure the bottom cover to the drive, then slide the cover down and off the drive chassis. Frame B shown Disconnect DPI cable. b.

  • Page 389: Frame D

    Installing a Communication Adapter Appendix E Frame D a. Loosen, but do not remove, the Hexalobular head screws that secure the cover, containing the HIM cradle, to the drive frame. Then, slide the cover up until the screw heads line up with the key holes and lift the cover off the chassis.
  • Page 390 Appendix E Installing a Communication Adapter 5. Secure and ground the Communication Adapter to the EMI Shield on the drive using the four captive screws. All screws must be tightened, because the adapter is grounded IMPORTANT through a screw to the EMI shield. Recommended tightening torque is 0.9 N•m (8 lb•in).

  • Page 391: What This Option Board Provides

    Appendix Optional Analog and Digital I/O Expansion Circuit Board What This Option Board The optional I/O expansion circuit board is mounted on the control circuit board of the drive and provides these additional I/O signals: Provides • Four Digital Inputs •...
  • Page 392 Appendix F Optional Analog and Digital I/O Expansion Circuit Board A 75 x 2.5 x 0.4 mm (3.0 x 0.1 x 0.02 in.) flathead screwdriver is recommended for connecting wire to the terminal block inputs. Strip the ends of the cables to a length of 6.5 mm (0.26 in.).

  • Page 393: What This Option Board Provides

    Appendix Optional 115V AC to 24V DC I/O Converter Circuit Board What This Option Board The 115V AC to 24V DC I/O converter circuit board allows you to convert 115V AC digital input signals to 24V DC digital input signals to provide an Provides interface with the standard digital I/O terminal blocks on the PowerFlex®...

  • Page 394: I/O Converter Board Wiring

    Appendix G Optional 115V AC to 24V DC I/O Converter Circuit Board I/O Converter Board Wiring Table 97 - Recommended Signal Wire Size Wire Type and Size Tightening Torque • • m (lb Flexible (mm multi-core (mm 0.14…1.5 0.14…1.5 28…16 0.4 (3.5) A 75 x 2.5 x 0.4 mm (3.0 x 0.1 x 0.02 in.) flathead screwdriver is recommended for connecting wire to the terminal block inputs.
  • Page 395 Optional 115V AC to 24V DC I/O Converter Circuit Board Appendix G Figure 109 - I/O Converter Board with Internal Supply Wiring Diagram OPTO OPTO DC OUTPUT AC INPUT 24V 1 8 0V 8 COM M_OUT M_IN To Digital Inputs (Terminals 12-15, 31-34) on Control Board To Drive...
  • Page 396 Appendix G Optional 115V AC to 24V DC I/O Converter Circuit Board Notes: Rockwell Automation Publication 20P-UM001M-EN-P - November 2017...

  • Page 397: Installation And Wiring Instructions

    Appendix PowerFlex DC Standalone Regulator Installation This appendix contains installation information specific to the PowerFlex® DC Standalone Regulator (SAR). The PowerFlex DC SAR and Gate Amplifier are currently sold through Rockwell Automation Drive Systems only. Consult the factory for availability. Installation and Wiring Complete the following for SAR installation and configuration: Instructions...
  • Page 398 Appendix H PowerFlex DC Standalone Regulator Installation Notes: Rockwell Automation Publication 20P-UM001M-EN-P - November 2017...

  • Page 399: Index

    Index Numerics alarm Arm Voltage 228 115V AC to 24V DC I/O converter board Auxiliary Input 228 catalog number 393 BipolarCflct 228 2-wire control BrakeSlipped 228 non-reversing 86 CntactrCflct 228 reversing 86 DigInCflcA 228 3-wire control 86 DigInCflctB 229 DigInCflctC 229 FB Cfg Cflct 229 Fld Current Loss 229 FldCfg Cflct 229...
  • Page 400 Index Anlg In2 Filter (Par. No. 801) 196 Auxiliary Input fault 222 Anlg In2 Offset (Par. No. 79) 196 Anlg In2 Scale (Par. No. 77) 195 Anlg In2 Sel (Par. No. 75) 195 Base Omega (Par. No. 1163) 167 Anlg In2 Target (Par. No. 296) 196 basic parameter view 119 Anlg In2 Tune (Par.
  • Page 401 Index … Communications file 191 compare Dancer Constant (Par. No. 798) 166 analog input signals 293 data compensation save 285 droop 302 Data In A1 (Par. No. 610) 193 configure Data In A2 (Par. No. 611) 193 AC input contactor 31 Data In B1 (Par.
  • Page 402 Index Diameter Calc (Par. No. 794) 165 DIP switch … Diameter Calc group 166 S0 77 S1 77 Diameter Calc St (Par. No. 800) 166 S10 77 Diameter Filter (Par. No. 1162) 167 S11 77 Diameter Reached (Par. No. 1159) 166 S12 77 Diameter Reset (Par.
  • Page 403 Index Drive Size (Par. No. 465) 130 Encoder PPR (Par. No. 169) 138 drive starts, motor does not turn 232 Encoder Speed (Par. No. 420) 127 Drive Status 1 (Par. No. 381) 179 Ext FC Curr Hyst (Par. No. 410) 133 Drive Status 2 (Par.
  • Page 404 Index faults field AC Undervoltage 222 current configuration 61 Arm Overvoltage 222 DC output voltage 46 Auxiliary Input 222 input terminals 57 clear 221 output terminals 57 Drive Overload 222 terminal block, frame A 58 Dsp Error 222 terminal block, frame B 59 EEPROM Error 222 terminal block, frame C 59 Encoder Error 222...
  • Page 405 Index frame B armature converter terminals 52 ALT key 282 dimensions 21 connection 281 PE ground terminal 52 display 282 weights 21 DPI Port 1 281 frame C DPI Port 2 281 DPI Port 3 281 armature converter terminals 52 DPI Port 5 281 dimensions 22 edit parameters 286...
  • Page 406 Index install communication adapter 385 Language (Par. No. 302) 177 HIM 287 Last Stop Source (Par. No. 1402) 183 I/O converter circuit board 393 LED status I/O expansion circuit board 391 Int Acc Calc En (Par. No. 1183) 169 green, flashing 220 green, steady 220 interference red, flashing 220...
  • Page 407 Index Max Fld Curr Pct (Par. No. 467) 134 numbered parameter list 285 Max Ref Speed (Par. No. 45) 131 Max Speed Fwd (Par. No. 3) 148 Max Speed Rev (Par. No. 4) 148 Offs Accel Time (Par. No. 1198) 170 Maximum Speed (Par.
  • Page 408 Index parameter groups PI Central v sel (Par. No. 779) 162 … Adaptv Regulator 159 PI Central v1 (Par. No. 776) 161 … Alarms 185 PI Central v2 (Par. No. 777) 161 … Analog Inputs 195 PI Central v3 (Par. No. 778) 161 …...
  • Page 409 Index power feeder Relay Out 1 Sel (Par. No. 1392) 206 ground 34 Relay Out 2 Sel (Par. No. 629) 205 power terminals relay outputs armature converter 51 option definitions 204 power wiring 45 terminals 64 AC input contactor 47 remove armature output terminals 51 HIM 287...
  • Page 410 Index Scale2 In Max (Par. No. 557) 175 Shorted SCR fault 224 Scale2 In Min (Par. No. 558) 175 SLAT Dwell Time (Par. No. 16) 155 Scale2 In Off (Par. No. 559) 176 SLAT Err Stpt (Par. No. 15) 155 Scale2 Input (Par.
  • Page 411 Index SpdReg Kp Bypass (Par. No. 459) 153 speed up SpdReg Kp Pct (Par. No. 1034) 144 function 338 Speed Up Base (Par. No. 446) 153 SpdReg NegLmOut (Par. No. 90) 128 Speed Up Filter (Par. No. 447) 153 SpdReg PosLmOut (Par. No. 89) 128 speed zero SpdTune Friction (Par.
  • Page 412 Index Torq Prove Cfg (Par. No. 1100) 173 Torq Prove Setup (Par. No. 1101) 173 tachometer Torq Prove Sts (Par. No. 1103) 174 DIP switch 79 Torq Red CurLim (Par. No. 13) 157 ground 34 Torque Const (Par. No. 1013) 144 terminal block 90 Tachometer Speed (Par.
  • Page 413 Index UserDefined11 (Par. No. 514) 189 UserDefined12 (Par. No. 515) 189 Variable J Comp (Par. No. 1171) 168 UserDefined13 (Par. No. 516) 189 view UserDefined14 (Par. No. 517) 189 changed parameters 285 UserDefined15 (Par. No. 518) 189 parameters 286 UserDefined2 (Par. No. 505) 189 peripheral device parameters 285 voltage regulator UserDefined3 (Par.
  • Page 414 Index Notes: Rockwell Automation Publication 20P-UM001M-EN-P - November 2017...
  • Page 416 Rockwell Automation maintains current product environmental information on its website at http://www.rockwellautomation.com/rockwellautomation/about-us/sustainability-ethics/product-environmental-compliance.page. Allen-Bradley, Connected Components Workbench, DriveExecutive, DriveTools, PowerFlex, and Rockwell Automation are trademarks of Rockwell Automation, Inc. Trademarks not belonging to Rockwell Automation are property of their respective companies.

This manual is also suitable for:

Powerflex 20p

Table of Contents