Siemens sipart ps2 6DR50x0 Operating Instructions Manual
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Siemens sipart ps2 6DR50x0 Operating Instructions Manual

Siemens sipart ps2 6DR50x0 Operating Instructions Manual

Electropneumatic positioner
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Operating Instructions Edition 05/2003
www.DataSheet4U.com
Electropneumatic Positioner
6DR5axb (a-0,1,2,3/b-0,1,2)
(English)
Instruction D10447
www.dezurik.com

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Summary of Contents for Siemens sipart ps2 6DR50x0

  • Page 1 Operating Instructions Edition 05/2003 www.DataSheet4U.com Electropneumatic Positioner 6DR5axb (a-0,1,2,3/b-0,1,2) (English) Instruction D10447 www.dezurik.com...
  • Page 2 www.DataSheet4U.com Attachment 1 Assembly Information for SIPART PS2 with External Position Detection System (Remote Position Sensor)

  • Page 3: Safety Information

    The Manual can be ordered under Order No. A5E00074631 (English) A5E00074630 (German) from one of our Siemens offices or representatives. Danger-free use This device has left the factory in a perfect condition as regards safety. The notes and warnings in these Operating Instructions must be observed by the user if this state is to be maintained and hazard-free operation of the device assured.
  • Page 4 Operating instructions Qualified personnel A qualified person in the sense of these Operating Instructions is one who is familiar with the installation, commissioning and operation of the device and who has the appropriate qualifications, e.g.: Is trained or authorized to energize, de-energize, ground and tag circuits and equipment in accordance with established safety practices Is trained in the proper care of protective equipment in accordance with established safety practices Is trained in first aid...
  • Page 5 Operating instructions In addition you must always ensure that no water can penetrate through an open housing or screw joint. This can occur when the SIPART PS2 cannot not be assembled and connected immediately on site. In general the SIPART PS2 may only be operated with dry compressed air. Therefore use the usual water separator.
  • Page 6 Operating instructions Assembly of the screw joint with plastic tubing Unscrew and remove the sintered bronze silencer from the exhaust vent on the underside of the housing. Screw the above--mentioned screw joint into the exhaust vent. Mount the above--mentioned plastic tubing onto the screw joint and check for a tight fit. Fasten the plastic tubing with a cable tie to the fitting so that the opening is facing downwards.
  • Page 7 Operating instructions External position sensor There are potential cases for which the above--mentioned measures are not sufficient. This could be, for example, in the presence of strong and lasting vibrations, increased or too low ambient temperatures, and in the presence of nuclear radiation.

  • Page 8: Assembly Sequence

    Operating instructions 3.2.1 Assembly Sequence (see Figure 3, page 50) Mount clamping assembly (3) with socket cap screws (17) and lock washers (16) on the actuator spindle. Insert the pick-up bracket (2) into the recesses of the clamping assembly. Set the required length and screw only so tight that the pick-up bracket can still be shifted.
  • Page 9 Operating instructions www.DataSheet4U.com Mounting on yoke Mounting on yoke with plane surface with ledge Mounting on yoke with columns As required Fig. 3 Assembly sequence (linear actuator) SIPART PS2 A5E00074600-05...
  • Page 10 Operating instructions Extension Kit ”Rotary Actuator” 6DR4004--8D The following are included in the delivery of the extension kit ”Rotary actuator” (see Figure 4, page 52 for item Nos.): Item No. Quantity Designation Remarks Coupling wheel Mounting on position feedback shaft of SIPART PS2 Driver Mounting on end of actuator shaft Multiple scale...
  • Page 11 Operating instructions www.DataSheet4U.com 0% 20 40 60 80 100% Fig. 4 Assembly sequence (rotary actuator) SIPART PS2 A5E00074600-05...

  • Page 12: Installation Of Options

    Operating instructions Installation of Options (see Figure 9, page 97) Unscrew housing cover. Unscrew module cover (1). module: Insert the J module (3) into the lower PCB slot guide of the container, make the electrical connection with the accompanying ribbon cable (6). Alarm module: Insert the alarm module (4) into the upper PCB slot guide of the container, make the electrical connection with the accompanying ribbon cable (5).

  • Page 13: Electric Connection

    Operating instructions Electric Connection (see Figure 10 to 21, page 98 to 103) Electric connection: Screw terminals 2.5 mm Cable inlet: M20 x 1.5 Signal range Setpoint w: 4 to 20 mA With 2-wire connection 0/4 to 20 mA With 3-wire or 4-wire connection Power supply U : 18 to 30 V The plastic housing is metallize coated inside against high-frequency radiation.
  • Page 14 Operating instructions Positioning pressure Y1 for single and double--acting actuators Feedback shaft Inlet air P Positioning pressure Y2 for double--acting actuators Outlet air E with silencer on the underside of the instrument Fig. 6 Pneumatic connection Two pneumatic connections for the integrated installation of single--acting linear actuators are located on the rear of the positioner: www.DataSheet4U.com Positioning pressure Y1...
  • Page 15 Operating instructions Purging air switchover The purging air changeover switch above the pneumatic terminal block (Figure 7) on the valve manifold can be accessed when the housing is open. When the switch is in position IN the interior of the housing is purged with very small quantities of clean and dry instrument air.
  • Page 16 Operating instructions Commissioning (see Leaflet ”Operation -- a concise overview”) Because of the numerous applications it can have, the positioner must be adapted to the actuator after assembly (initialized). This initialization can be undertaken in three different ways: Automatic initialization The initialization is automatic.

  • Page 17: Automatic Initialization Of Linear Actuators

    Operating instructions Now move the actuator into the horizontal position of the lever. The display should show a value between P48.0 and P52.0. If that is not the case, adjust the friction clutch (8, Fig. 3) until ”P50.0” is shown when the lever is horizontal.

  • Page 18: Manual Initialization Of Linear Actuators

    Operating instructions Initialization is complete when the following display appears: After you have pressed the mode key briefly, the following display appears: To exit Configuration mode press the mode key for more than 5 s. After about 5 s, the software version is displayed.
  • Page 19 Operating instructions Start initialization by pressing the increment key for more than 5 s. Display: After 5 s, the display changes to: Display: (The display of the potentiometer setting is shown here and in the following as an example only). Drive the actuator with the increment (+) and decrement (--) keys to the position that you wish to define as the first of the two end positions.
  • Page 20 Operating instructions In the first line, the determined stroke in mm will appear in additional if the set lever length has been entered with the parameter 3.YWAY. After briefly pressing the mode key , 5.INITM appears once more in the lower line. This means that you are now in Configuration mode once more.
  • Page 21 Operating instructions 7.2.1 Automatic initialization of rotary actuators Once you can move the actuator through its setting range correctly, leave it in a central position and start automatic initialization: Press the mode key for more than 5 s. This takes you into Configuration mode. Display Set the parameter to ”turn”...
  • Page 22 Operating instructions 7.2.2 Manual initialization of rotary actuators With this function, the positioner can be initialized without driving the actuator hard into the end stops. The start and end positions of the travel are set manually. The remaining steps for initialization (optimization of the control parameters) are automatically determined as for automatic initialization.

  • Page 23: Fault Correction

    Operating instructions The transfer of data from the positioner to be replaced to the replacement device takes place via the HART communication interface. To replace a positioner, the following steps must be carried out: Read the device parameters and the initialization data (determined during initialization) from the positioner to be replaced with PDM or HART...
  • Page 24 Operating instructions Fault description (symptoms) Possible cause(s) Corrective actions SIPART PS2 comes to a halt in Actuator positioning time too long Open restrictor fully and/or set • • • RUN 3 pressure PZ(1) to the highest permissible value Use booster if necessary •...

  • Page 25: Csc Address (Customer Support Center)

    Prevention: Mount the SIPART PS2 • on rubber metal Table 5 CSC Address (Customer Support Center) Siemens Production Automatisation S. A. CSC 1, chemin de la Sandlach B. P. 189 F--67506 Haguenau CEDEX -- France -- Tel.
  • Page 26 Operating instructions Certificates The SIPART PS2 positioner with the accompanying options will be approved as standard in zone 1 as EEx ia/ib (see EC Type Examination Certificate) and for zone 2 as Ex n (see Conformity Statement). WARNING Since the maximum values of normal operation may be violated in the event of a fault when using the positioner and its options in zone 2, the EEx n device and its options must never be used again subsequently in zone 1.

  • Page 27: Ec Conformity Declaration

    Operating instructions EC Conformity Declaration www.DataSheet4U.com SIPART PS2 A5E00074600-05...
  • Page 28 Operating instructions EC Type Examination Certificate TÜV 00 ATEX 1654 www.DataSheet4U.com SIPART PS2 A5E00074600-05...
  • Page 29 Operating instructions www.DataSheet4U.com SIPART PS2 A5E00074600-05...
  • Page 30 Operating instructions www.DataSheet4U.com SIPART PS2 A5E00074600-05...
  • Page 31 Operating instructions www.DataSheet4U.com SIPART PS2 A5E00074600-05...
  • Page 32 Operating instructions www.DataSheet4U.com SIPART PS2 A5E00074600-05...
  • Page 33 Operating instructions www.DataSheet4U.com SIPART PS2 A5E00074600-05...
  • Page 34 Operating instructions www.DataSheet4U.com SIPART PS2 A5E00074600-05...
  • Page 35 Operating instructions www.DataSheet4U.com SIPART PS2 A5E00074600-05...
  • Page 36 Operating instructions Conformity Statement TÜV 01 ATEX 1786 X www.DataSheet4U.com SIPART PS2 A5E00074600-05...
  • Page 37 Operating instructions www.DataSheet4U.com SIPART PS2 A5E00074600-05...
  • Page 38 Operating instructions www.DataSheet4U.com SIPART PS2 A5E00074600-05...
  • Page 39 Operating instructions FM -- Approval Report www.DataSheet4U.com SIPART PS2 A5E00074600-05...
  • Page 40 Operating instructions www.DataSheet4U.com SIPART PS2 A5E00074600-05...
  • Page 41 Operating instructions www.DataSheet4U.com SIPART PS2 A5E00074600-05...

  • Page 42: Csa Certificate

    Operating instructions CSA certificate www.DataSheet4U.com SIPART PS2 A5E00074600-05...
  • Page 43 Operating instructions www.DataSheet4U.com SIPART PS2 A5E00074600-05...
  • Page 44 Operating instructions Control Drawing A5E00065622D www.DataSheet4U.com SIPART PS2 A5E00074600-05...
  • Page 45 Operating instructions www.DataSheet4U.com SIPART PS2 A5E00074600-05...
  • Page 46 Operating instructions www.DataSheet4U.com SIPART PS2 A5E00074600-05...
  • Page 47 Operating instructions www.DataSheet4U.com SIPART PS2 A5E00074600-05...
  • Page 48 Operating instructions www.DataSheet4U.com SIPART PS2 A5E00074600-05...
  • Page 49 Operating instructions www.DataSheet4U.com SIPART PS2 A5E00074600-05...
  • Page 50 Operating instructions www.DataSheet4U.com SIPART PS2 A5E00074600-05...
  • Page 51 Operating instructions www.DataSheet4U.com SIPART PS2 A5E00074600-05...
  • Page 52 Operating instructions www.DataSheet4U.com SIPART PS2 A5E00074600-05...
  • Page 54 Operating instructions www.DataSheet4U.com SIPART PS2 A5E00074600-05...
  • Page 55 Display Factory setting Parameter name Function Parameter values Unit Customer setting turn (part-turn actuator) Type of actuator 1.YFCT WAY (linear actuator) LWAY (linear actuator without sine correction) ncSt (part-turn actuator with NCS) -ncSt (ditto, inv. direction of action) ncSL (linear actuator with NCS) Rated angle of rotation of feedback 90°...

  • Page 56: Anhang Appendix

    Betriebsanleitung/Operating instructions Anhang Appendix Einbau der Optionen Installation of options www.DataSheet4U.com Baugruppenabdeckung Module cover Befestigungsschrauben Fixing screws Grundelektronik Basic electronics Befestigungsschrauben Fixing screws --Modul mit Bandkabel (6) module with ribbon cable (6) Alarm--Modul mit Bandkabel (5) Alarm module with ribbon cable (5) SIA-Modul SIA module Spezialschraube...
  • Page 57 Betriebsanleitung/Operating instructions Elektrischer Anschluss Grundgerät Electric connection of basic device 4 bis/to 20 mA Stellungsregler 6DR5010-xNxxx Positioner 6DR5020-xNxxx 6DR5011-xNxxx 6DR5110-xNxxx 6DR5120-xNxxx Binäreingang 1 6DR5111-xNxxx Binary input 1 Nur für Only for www.DataSheet4U.com HART-Communicator 6DR5110-xNxxx 6DR5120-xNxxx 6DR5111-xNxxx Bild 10 2-Leiteranschluss nicht Ex Fig.
  • Page 58 Betriebsanleitung/Operating instructions Stellungsregler 6DR5310-xNxxx 4 bis/to 20 mA Positioner 6DR5320-xNxxx Binäreingang 1 Binary input 1 www.DataSheet4U.com Bild 12 2-Leiteranschluss, nicht Ex Fig. 12 2-wire connection, not explosion-proof 18 bis/to 35 V Stellungsregler 6DR5310-xNxxx Positioner 6DR5320-xNxxx 0/4 bis/to 20 mA Binäreingang 1 Binary input 1 *) Nur für 3-Leiteranschluss For 3 wire connection use only...
  • Page 59 Betriebsanleitung/Operating instructions Nicht explosions- Explosionsgefährdeter Bereich Zone 1 oder Zone 2 gefährdeter Bereich Hazardous area zone 1 or division 2 Non-hazardous area Stellungsregler 6DR5210-xExxx 4 bis/to 20 mA Positioner 6DR5220-xExxx 6DR5211-xExxx Eigensichere Speise- quelle Approved associated apparatus or barrier Binäreingang 1 www.DataSheet4U.com Binary input 1 HART-Communicator...
  • Page 60 Betriebsanleitung/Operating instructions Elektrischer Anschluss Optionen Electric connection of options -Modul module 6DR4004-8J Bild 16 --Modul, nicht Ex Fig. 16 module, not explosion-proof www.DataSheet4U.com Nicht explosionsgefährdeter Bereich Explosionsgefährdeter Bereich Zone 1 oder Zone 2 Non-hazardous area Hazardous area zone 1 or division 2 -Modul module 6DR4004-6J...
  • Page 61 Betriebsanleitung/Operating instructions Alarmmodul Alarm module 6DR4004-8A +13 V ≥1 +4.5 V +3 V Störmeldung 24 V Alarm www.DataSheet4U.com Grenzwert A1 24 V Limit A1 Grenzwert A2 24 V Limit A2 Bild 18 Alarmmodul, nicht Ex Fig. 18 Alarm module, not explosion-proof Alarmmodul Alarm module 6DR4004-6A...
  • Page 62 Betriebsanleitung/Operating instructions SIA-Modul SIA module 6DR4004-8G Störmeldung Alarm Grenzwert A1 Limit A1 Grenzwert A2 www.DataSheet4U.com Limit A2 Bild 20 SIA-Modul, nicht Ex Fig. 20 SIA module, not explosion-proof SIA-Modul SIA module 6DR4004-6G Eigensicherer Schaltverstär- ker nach EN Störmeldung 50227 8.2 V Alarm Approved associated...
  • Page 63 Betriebsanleitung/Operating instructions Hebel NAMUR NAMUR lever 90° 25 30 35 33° 90° 110 130 www.DataSheet4U.com Bild 22 Hebel NAMUR 3 mm bis 35 mm (1), Hebel NAMUR > 35 mm bis 130 mm (2) Fig. 22 NAMUR lever 3 mm to 35 mm (1), NAMUR lever > 35 mm to 130 mm (2) Maßbilder Dimension drawings 50 x 4 x M6...
  • Page 64 Betriebsanleitung/Operating instructions 79,5 20,5 *) 3 x G1/4 oder/or NPT 2xM6 29,5 58,75 www.DataSheet4U.com Gewindetiefe 5,5 Thread depth 5.5 Bild 24 Maßbild Anschlussleiste für Kunststoffgehäuse Fig. 24 Dimension drawing of terminal block for plastic housing 50 x 4 x M6 9 tief 9 deep M8, 9 tief...
  • Page 65 Betriebsanleitung/Operating instructions www.DataSheet4U.com SIPART PS2 A5E00074600-05...
  • Page 66 www.DataSheet4U.com...
  • Page 67 4 0 1 9 1 6 9 0 7 7 8 4 2 4 0 1 9 1 6 9 0 7 7 8 4 2 www.DataSheet4U.com @1PA5E00075600@ A5E00074600 Siemens AG Bereich Automation and Drives Geschäftsgebiet Process Instrumentation and Analytics D-76181 Karlsruhe www.fielddevices.com...
  • Page 68 Attachment 1 (Remote Positioner Sensor) www.DataSheet4U.com...
  • Page 69 Prinzipdarstellung für die Verdrahtung des SIPART PS2 mit einem externen Stellungserfassungssystem Connecting the SIPART PS2 with an external position detection system Stellungsregler (6DR4xxx-/6DR5xxx-) Positioner (6DR4xxx-/6DR5xxx-) www.DataSheet4U.com Eingangsstrom Input current Schraube (4 bis 20mA) Screw EMV-Filtermodul EMC filter module Grundleiterplatte Basic PCB (C73451-A430-D23) Gehäuse Housing...
  • Page 70 www.DataSheet4U.com C79000-M7474-C39-03 AG 11/00...

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