Eaton Roughneck IF 1683 Installation And Maintenance Information

Roughneck™
hazardous (EX) multi-pin connector
Installation & maintenance information for CEX product line
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE
WARNING
SHOCK HAZARD
To avoid electrical shock or electrocution, if any parts of the
plug or receptacle appear to be missing, broken or show
signs of damage, DISCONTINUE USE IMMEDIATELY.
Replace with the proper replacement part(s) before
continuing service.
WARNING
SHOCK HAZARD
To avoid electrical shock or electrocution, electrical power
supply must be OFF before and during installation and
maintenance. Installation and maintenance procedure must
be performed by a trained and competent electrician.
WARNING
EXPLOSION HAZARD
Do not separate plug and receptacle while energized.
Reference Section 10 for maximum heat dissipation calculation, prior to installation.
Section 1: Installation Instructions for Multi-pin Male Plugs
7.Basket 8. Bushing
Weave
10. Sealing
5. Cable Gland Washer
1. Cable Adaptor
9. Mechanical Clamp
8. Bushing
A. To disassemble male plug:
1. Place cable adapter body (1) in rubber or aluminum
jawed vice. Unscrew male skirt (2) (left hand thread)
from cable adapter body (1), keeping environmental
cover (3) on male skirt (2).
2. Remove cable adapter body (1) from vice and place
male skirt (2) in vice, clamping onto environmental
cover (3) with warning label facing down.
3. Unscrew coupling nut (4) from environmental cover
(3).
B. To connect cable to male plug:
1. Thread cable through cable gland (5) or basketweave
(7) and bushing (8) or mechanical clamp (9) and
bushing (8). Then thread through the cable adapter (1)
and coupling nut (4) and allow to rest further down
the cable out of the way.
2. Prepare cable and individual conductors following
directions from Section 6.
3. Terminate conductors onto pins per Section 6.
4. Confirm resilient insert (6) is firmly in place within the
male skirt (2).
5. Locate pin location 1 on the insert and press desired
pin into insert. Follow pin insertion instructions from
Section 7 .
IF 1683 • 08/18 Copyright © 2018 Eaton's Crouse-Hinds Division
WARNING
SHOCK HAZARD
To avoid electrical shock or electrocution, connectors with
male pins must not be used as the power source, as the
user may come in contact with energized contacts or other
components.
WARNING
EXPLOSION HAZARD
Set screws are an integral part of explosion protection and
must be fully tightened while products are in use.
WARNING
EXPLOSION HAZARD
Covers must be installed while not in use and must be fully
engaged to each other while plug and receptacle are mated
to protect integrity of device.
ZONE NO. DESCRIPTION
1 INITIAL RELEASE FOR PRODUCTION
6. Resilient Insert
4. Coupling
Nut
2. Male Skirt
3. Environmental
Cover
6. Continue to populate remaining pin locations on
insert with pins. WARNING: ALL INSERT LOCATIONS
MUST BE FULLY POPULATED WITH PINS.
C. To reassemble male plug:
1. Thread coupling nut (4) onto environmental cover (3).
2. Thread cable adapter (1) (left hand thread) onto the male
skirt (2) and tighten to torque value found in Table 9.
Verify male skirt (2) is wrenched fully to the shoulder of
the cable adapter (1) to ensure environmental integrity.
3A. Torque cable gland (5) to cable adapter (1) per
torque value found in Table 9. Verify sealing washer
(10) in place between cable gland and cable adapter.
3B. Finish installing cable gland to cable per cable gland
manufacturer's instructions.
4A. If using mechanical clamp (9) or basketweave (7), fill
connector with potting compound per Section 9.
4B. Screw basketweave (7) or mechanical clamp (9)
onto the end of the cable adapter (1). Screw it
down tight enough to squeeze the bushing (8)
firmly against the cable. Fully tighten with wrench.
4C. For mechanical clamp, tighten cord grip screws to
torque found on Table 9.
Section 2: Installation Instructions for Multi-pin Female In-line and Square Flange Receptacle
7.Basket
Weave
IF 1683
5. Cable Gland
9. Mechanical
Clamp
A. To disassemble female in-line receptacle:
1. Place cable adapter (1) in rubber or aluminum jawed vice.
Unscrew female skirt (2) (left hand thread) from cable
adapter (1), keeping environmental cover (3) on female
skirt (2).
2. Remove cable adapter (1) from vice and place female skirt
(2) in vice, clamping onto environmental cover (3) with
warning label facing down.
B. To connect cable to female in-line receptacle:
DATE APPRD. LTR. NO.
1/24/2014 PSB IC-ECN001187
1. Thread cable through cable gland (5) or basketweave (7)
and bushing (8) or mechanical clamp (9) and bushing (8).
Then thread through the cable adapter (1) and allow to rest
further down the cable out of the way.
2. Prepare cable and individual conductors following
directions from Section 6.
3. Terminate conductors onto pins per Section 6.
4. Confirm resilient insert (6) is firmly in place within the
female skirt (2). Locate pin location 1 on the insert
and press desired pin into insert. Follow pin insertion
instructions from Section 7 .
Section 3: Installation Instructions for Panel Mount Receptacle
A. Reference panel mount installation dimensions
in Table 1.
B. To disassemble panel mount receptacle:
1. Place square flange skirt (2) in rubber or aluminum
jawed vice with top of environmental cover (3) facing
the floor. Unscrew panel mount adapter (1) (left
hand thread) from square flange skirt (2), keeping
environmental cover (3) on square flange skirt (2).
C. To connect cable to panel mount receptacle:
1. Thread cable through panel mount adapter (1) and allow
to rest further down the cable out of the way.
Page 1 IF 1683 • 08/18
8. Bushing
10. Sealing
1. Cable Adaptor
2. Female Skirt
Washer
8. Bushing
3. Environmental
Cover
5.
C. To reassemble female in-line receptacle:
1.
2A.
2B.
3A.
3B.
3C. For mechanical clamp, tighten cord grip screws to
7. Lock
4. Gasket
Nut
2. Square Flange Skirt
1. Panel Mount Adapter
6. Sealing Washer
5. O-ring
2. If using multi-conductor cable, prepare cable and
individual conductors following directions from Section
6. If using single conductor cable, prepare cable and
individual conductors following directions from Section
8.
3. Terminate multi-conduct or cable into insert per
Section 6. If terminating single conductor cable, follow
instructions from Section 8.
D. To reassemble panel mount receptacle:
1. Thread panel mount (1) adapter onto square flange skirt
(2) and tighten to torque values found in Table 9.
2. Fill connector with potting compound per Section 9.
Copyright © 2018 Eaton's Crouse-Hinds Division
6. Resilient Insert
Continue to populate remaining pin locations on
insert with pins. WARNING: ALL INSERT LOCATIONS
MUST BE FULLY POPULATED WITH PINS.
Thread cable adapter (1) (left hand thread) onto
female skirt (2) and tighten to torque value found in
Table 9. Verify female skirt (2) is wrenched fully to the
shoulder of cable adapter (1) to ensure environmental
integrity.
Torque cable gland (5) to cable adapter (1) per torque
value found in Table 9. Verify sealing washer (10) in
place between cable gland and cable adapter.
Finish installing cable gland to cable per cable gland
manufacturer's instructions.
If using mechanical clamp (9) or basketweave (7), fill
connector with potting compound per Section 9.
Screw basketweave (7) or mechanical clamp (9) onto
the end of the cable adapter (1). Screw it down tight
enough to squeeze the bushing (8) firmly against the
cable. Fully wrench tighten.
torque found on Table 9.
3. Environmental Cover
Page 2