Hyundai HY3500RVi User Manual
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Hyundai HY3500RVi User Manual

Rv petrol generator
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Table of Contents

FOR YOUR SAFETY
You must read and understand
this manual before use.
Keep this manual for future reference.
1

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Table of Contents
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Summary of Contents for Hyundai HY3500RVi

  • Page 1 FOR YOUR SAFETY You must read and understand this manual before use. Keep this manual for future reference.

  • Page 2: Table Of Contents

    INDEX CONTENTS PAGE NO.S SAFETY 3 - 7 PART LOCATIONS ASSEMBLY 9 - 12 STARTING PROCEDURE STOPPING PROCEDURE USING THE MACHINE 14 - 15 MAINTENANCE 16 - 19 TROUBLESHOOTING SPECIFICATION RECYCLING DECLARATION OF CONFORMITY CONTACT DETAILS WARRANTY...

  • Page 3: Safety

    1. SAFETY General Safety Notes. The operator of the machine is responsible for, and has a duty of care in making sure that the machine is operated safely and in accordance with the instructions in this user manual. Keep the manual safe and pass it on if the machine is loaned or sold to another user.
  • Page 4 Appropriate Personal Protective Equipment (PPE), MUST be worn at all times when operating or repairing the machine. 1.10 Carbon Monoxide (where applicable). 1.11 Carbon monoxide is a colourless and odourless gas. Inhaling this gas can cause death as well as serious long term health problems such as brain damage. 1.12 The symptoms of carbon monoxide poisoning can include but are not limited to the following;...
  • Page 5 1.24 ALWAYS clean up spills promptly using absorbent granules and a lidded bin. 1.25 ALWAYS dispose of waste fuels correctly. 1.30 Fueling/De-fueling (where applicable). CAUTION ALL FUELS ARE FLAMABLE 1.31 ALWAYS fuel and defuel in a well ventilated area outside of buildings. 1.32 ALWAYS wear correct, suitable and fit for purpose Personal Protective Equipment (PPE), suggested items are but not limited to safety gloves, overalls.
  • Page 6 1.50 Batteries (where present). 1.51 Batteries present a risk if they become damaged by the possible leaking of electrolyte. This electrolyte is an acid and can cause serious burn injuries. Care should be taken when working on or near them. NOTE the electrolyte may be in a liquid or gel form.
  • Page 7 1.70 Noise (where applicable). 1.71 The operating noise of the machine can damage your hearing. Wear hearing protection such as earplugs or ear defenders to protect your hearing. Long-term and regular users are advised to have hearing checked regularly. Be especially vigilant and cautious when hearing ear protection because your ability to hear alarm warnings will be reduced.

  • Page 8: Part Locations

    2. PART LOCATIONS Generator Set Exhaust 24 Litre Stainless Steel Fuel Tank Remote LCM Controller OPTIONS 1. Vehicle Under Mount Kit. 2. Vehicle Slide Out Mounting Kit.

  • Page 9: Assembly

    3. ASSEMBLY CAUTION Always have assistance when lifting the generator. The generator is heavy, lifting it could cause personal injury. Avoid cutting on or near staples to prevent personal injury. CAUTION This device should only be installed by a qualified professional. Improper installation can cause damage or serious injury to the generator, vehicle or user.
  • Page 10 Inspect the vehicle that the generator is to be installed to and find a suitable location to mount all the parts, taking into consideration the vehicle chassis, exhaust route, fuel tank and brake lines. The generator air inlet will require unobstructed access to fresh air for the engine to run smoothly and efficiently.
  • Page 11 EXHAUST The exhaust must be fitted to the underside of the vehicle. The exhaust comes with a flexi pipe for easy installation. 2.10 Use a suitable exhaust sealing paste to mount the exhaust flange to the generator manifold. 2.11 It is advisable to use exhaust heat wrap between the exhaust flange and the flexi pipe.

  • Page 12: Starting Procedure

    WIRING DIAGRAM 2.17 Use copper wires 10mm or higher to connect to the vehicle battery. 2.18 Keep the distance from the battery to the generator as short as possible. 2.19 The generator on/off switch should be easy to access and near the remote LCM controller.

  • Page 13: Stopping Procedure

    5. STOPPING PROCEDURE Switch off all loads and unplug then from the generator outlet sockets. NEVER start or stop the engine with electrical devices plugged in and turned on. Let the engine idle with no load for several minutes. Press the Power OFF button on the remote LCM controller. Turn the main generator switch to the OFF position.

  • Page 14: Using The Machine

    6. USING THE MACHINE WARNING The exhaust system heat and/or gasses could ignite combustible structures or damage the fuel tank causing a fire, resulting in property damage, serious injury or death. Contact with the exhaust area could cause burns resulting in serious injury. DO NOT touch hot parts and AVOID hot exhaust gasses.
  • Page 15 Start the largest motor first and only one motor at a time. With no electrical loads connected the remote LCM controller will display AC OFF to save fuel. Allow the generator to run under AC OFF for a few minutes to allow it to warm up. After a few minutes press the AC ON button on the remote LCM controller.

  • Page 16: Maintenance

    7. MAINTENANCE CAUTION All maintenance work should be carried out by a trained professional. Failure to follow service intervals may result in damage or poor performance of the generator and may not be covered by warranty. CAUTION Always refuel in a well-ventilated area with the engine off. Whilst carrying out maintenance you must wear appropriate Personal Protective Equipment (PPE) when using this machine.
  • Page 17 Oil Type: Semi-Synthetic SAE 15W-40 Engine Oil. Oil capacity: 500ml. Ensure the generator is level. Remove the front plate of the generator. 6.10 Unscrew the oil filler/dipstick 6.11 Slowly fill with 500ml of semi-synthetic 15W40 engine oil, stop and check the level as you fill.
  • Page 18 6.15 Ensuring no dirt or debris can enter, clean the inside of the air filter housing with a clean cloth. 6.16 If a paper filter element is installed then remove and inspect. Replace if necessary or clean with a soft brush or vacuum. DO NOT use high pressure air to remove dirt or debris as this will further clog the air filter.
  • Page 19 7.13 Refit the cleaned and adjusted spark plug by hand to avoid cross-threading. 7.14 After spark plug seats then tighten as necessary but avoid over-tightening. 7.15 Re-attach the spark plug cap and generator cover. GROUNDING (EARTHING) THE GENERATOR 3.16 The Requirement for Electrical installations BS 7971:2008 requires that the frame and external electrically conductive part of this generator be properly connected to an approved earth ground.

  • Page 20: Troubleshooting

    8. TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION No Fuel Fill Fuel Generator won’t start Spark Plug Damaged Replace Spark Plug Low Battery Charge Battery Low Oil Fill Oil Generator starts but runs Weak ignition from Spark Plug Change Spark Plug poorly Low Fuel Fill Fuel Low Oil...

  • Page 21: Specification

    9. SPECIFICATION MODEL HY3500RVi Type 4 Stroke OHV Petrol Air Cooled Displacement – ml Engine Oil Capacity - ml Spark Plug NGK BPR6ES Engine Spark Plug Gap - mm 0.6 – 0.7 Intake/Exhaust Valve Gap - mm 0.08 – 0.10...

  • Page 22: Recycling

    10. RECYCLING & PRODUCT DISPOSAL We do not offer a takeback scheme for the recovery of Waste Electrical Electronic Equipment (WEEE) & Batteries. Instead the responsibility to dispose of WEEE and or Batteries is passed onto you by So when it becomes necessary to dispose of your machine you must take it to your local Civic Amenity Site.

  • Page 23: Declaration Of Conformity

    11. DECLARATION OF CONFORMITY Genpower Ltd confirms that these Hyundai products conform to the following CE Directives. 97/68/EC Non Road Mobile Machinery Directive 2000/14/EC Outdoor Noise Directive 2004/108/EC Electromagnetic Compatibility Directive 2006/42/EC Machinery Directive 2006/95/EC Low Voltage Directive...

  • Page 24: Contact Details

    12. CONTACT DETAILS POSTAL ADDRESS Genpower Ltd, Isaac Way, London Road, Pembroke Dock, Pembrokeshire. SA72 4RW. UK. TELEPHONE +44 (0) 1646 687880 +44 (0) 0164 686198 TECHNICAL EMAIL aftersales@genpower.co.uk WEBSITE www.hyundaipowerequipment.co.uk 13. WARRANTY To register your machine for the manufacturer's warranty, please visit https://www.hyundaipowerequipment.co.uk/warranty MANUAL UPDATES 10.0...
  • Page 25 NOTES...

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