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Applied Membranes W-G3072ET Operation, Maintenance & Instruction Manual

Carbon filter
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Industry Leader in RO Expertise and Membrane Applications since 1983™
Manual for
Operation & Maintenance
Of
Carbon Filter
for Models:
W-G3072ET
W-G3672ET
Systems 
Membranes & Chemicals 
Filters
2325 Cousteau Ct. Vista, CA 92081 • (760) 727-3711 • FAX: (760) 727-4427
Internet: www.appliedmembranes.com • E-mail: sales@appliedmembranes.com
Document ID# OMC30-36ET
Revision: 10-31-2012

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Summary of Contents for Applied Membranes W-G3072ET

  • Page 1 Industry Leader in RO Expertise and Membrane Applications since 1983™ Manual for Operation & Maintenance Carbon Filter for Models: W-G3072ET W-G3672ET Systems  Membranes & Chemicals  Filters 2325 Cousteau Ct. Vista, CA 92081 • (760) 727-3711 • FAX: (760) 727-4427 Internet: www.appliedmembranes.com •...
  • Page 2 (Cancel request by pressing the “REGEN” button again.) Immediate Regeneration: Press and Hold the “REGEN” button for approximately 3 seconds. Regeneration will begin immediately. Request cannot be cancelled. Page 2 Copyright © 2012 Applied Membranes, Inc. All Rights Reserved.

  • Page 3: Table Of Contents

    Refill Port Plug ................................... 26   Drain Line Flow Control ..............................26   Maintenance – Removal & Replacement of Carbon Media ..................... 27   Troubleshooting .................................. 28   Product Warranty ................................32 Page 3 Copyright © 2012 Applied Membranes, Inc. All Rights Reserved.

  • Page 4: Design Basis & Specifications

    W-G3072ET-US & W-G3672ET-US = 120V AC/60Hz with USA cord  W-G3072ET-EU & W-G3672ET-EU = 220V AC with European plug (EU plug is removable to convert into universal 220v cord) ** Backwash flow rate based on 25 psi pressure drop. Specifications ...

  • Page 5: Installation

    8. Screw the valve down into the media tank. Another person should hold the tank as the valve is being snugly tightened onto the tank. Do not over-tighten. Tighten until snug, tighten a bit more, then STOP. The large o-ring will seal itself. Page 5 Copyright © 2012 Applied Membranes, Inc. All Rights Reserved.

  • Page 6: Media Quantity Per Model

    Never insert a drain line directly into a drain, sewer line or trap. Always allow an air gap between the drain line and the receptacle to prevent back siphonage. 3. Install piping between carbon filter output and point of use. Page 6 Copyright © 2012 Applied Membranes, Inc. All Rights Reserved.

  • Page 7: Initial Start-Up

    9. Press the REGEN button to advance to the service position. 10. Review the control valve operations section of this manual and ensure settings are properly programmed before placing the carbon filter in service. Page 7 Copyright © 2012 Applied Membranes, Inc. All Rights Reserved.

  • Page 8: System Monitoring And Record Keeping

    DON’T:  Permit oils or fats in feed water.  Shut down system for extended periods.  Exceed operating pressures or temperatures.  Backwash filter with insufficient water flow. Page 8 Copyright © 2012 Applied Membranes, Inc. All Rights Reserved.

  • Page 9: Control Valve Operation & Service

    No user serviceable parts are on the PC board, the motor, or the power adapter. The means of disconnection from the main power supply is by unplugging the power adapter from the wall. Page 9 Copyright © 2012 Applied Membranes, Inc. All Rights Reserved.

  • Page 10: Regeneration Screens

    (Cancel request by pressing the “REGEN” button again.) Immediate Regeneration: Press and Hold the “REGEN” button for approximately 3 seconds. Regeneration will begin immediately. Request cannot be cancelled. Page 10 Copyright © 2012 Applied Membranes, Inc. All Rights Reserved.

  • Page 11: General Warnings & Site Requirements

    15 feet (4.57 meters) of the water conditioner. service position. All plumbing should be done in accordance with local plumbing codes. Page 11 Copyright © 2012 Applied Membranes, Inc. All Rights Reserved.

  • Page 12: Control Valve General Features And Information

    At the discretion of the installer, the end user can access all settings. To “lock out” access to programming settings, press the following key sequence: When locked, the valve can be unlocked by pressing the same key sequence. Page 12 Copyright © 2012 Applied Membranes, Inc. All Rights Reserved.

  • Page 13: Configuration Settings (Pre-Programmed To Factory Defaults)

    If dP is connected choose from “on0”, “dELy”, or “HoLd”. See detailed instructions on the following page. Press NEXT to exit configuration settings. Press REGEN to return to previous step. Page 13 Copyright © 2012 Applied Membranes, Inc. All Rights Reserved.
  • Page 14 – If the dP switch is closed a regeneration will occur at the scheduled delayed regeneration time of day.  HoLd – If the dP switch is closed a regeneration will be prevented from occurring while there is a switch closure. Page 14 Copyright © 2012 Applied Membranes, Inc. All Rights Reserved.

  • Page 15: Regeneration Cycle Time Settings (Pre-Programmed To Factory Defaults)

    Adjust the length of the rinse from 1 to 95 minutes using the ▲and ▼ buttons. Recommended: 6 Press NEXT to go to exit Regeneration Cycle Times. Press REGEN to return to previous step. Page 15 Copyright © 2012 Applied Membranes, Inc. All Rights Reserved.

  • Page 16: Installer Displays And Settings For Control Valve Options

    Regeneration Time Minutes: Set the time of day for regeneration to occur by pressing ▲ or ▼. Press NEXT to go to the next step. Press NEXT to exit Installer Displays and Settings. Page 16 Copyright © 2012 Applied Membranes, Inc. All Rights Reserved.

  • Page 17: Diagnostics

    Press NEXT to go to next step. Press REGEN to return to previous step. Step 5D Display shows the total number of regeneration cycles since start up. Press NEXT to exit Diagnostics. Press REGEN to return to previous step. Page 17 Copyright © 2012 Applied Membranes, Inc. All Rights Reserved.

  • Page 18: Control Valve Drawings And Components

    Installation and Service Manual – Carbon Filter Control Valve Drawings and Components CV2 Overview Drawings Page 18 Copyright © 2012 Applied Membranes, Inc. All Rights Reserved.

  • Page 19: Cv2 Drive Cap Assembly, Downflow Piston, Regenerate Piston & Spacer Stack Assembly

    Bolt, BHCS, S/S ¼-20x1.25 BACK PLATE Back Plate V3729 Stack Assembly V3419 O-Ring, 347 V3641 O-Ring, 225 V3700-01 WS2 Body NPT V3468 WS2H Plug ¼ Hex NPT D1300 Top Baffle DFSR 1.5/50MM Page 19 Copyright © 2012 Applied Membranes, Inc. All Rights Reserved.

  • Page 20: Cv2 Injector Valve Body, Refill Flow Control And Injector Plug

    O-Ring 211 Not Used On Backwash Filter V3105 O-Ring 215 V3150 Split Ring V3151 Nut, 1” QC V3149 Fitting, 1” PVC Male NPT Elbow V3499 Fitting Cap 1” Threaded Page 20 Copyright © 2012 Applied Membranes, Inc. All Rights Reserved.

  • Page 21: Cv2 Drain Line Flow Controls

    DLFC Washer, 1”, 25 GPM See Table Below DLFC Washer, ⅝”, 10 GPM V3162-100 DLFC Washers Filter Model Part # Qty. V3190-250 W-G3072ET V3162-100 V3190-250 W-G3672ET V3162-100 V3162-XXX V3190-XXX Page 21 Copyright © 2012 Applied Membranes, Inc. All Rights Reserved.

  • Page 22: Cv2 Flow Diagram, Service

    Installation and Service Manual – Carbon Filter CV2 Flow Diagram, Service CV2 Flow Diagram, Backwash Page 22 Copyright © 2012 Applied Membranes, Inc. All Rights Reserved.

  • Page 23: Cv2 Flow Diagram, Rinse

    Although no tools are necessary to assemble or disassemble the valve, the CV1 wrench (shown below in various positions on the valve) may be purchased separately to aid in assembly or disassembly of the control valve. Page 23 Copyright © 2012 Applied Membranes, Inc. All Rights Reserved.

  • Page 24: Control Valve Service Instructions

    (black wire) and plug back in. This resets the electronics and establishes the service piston position. The display should flash all wording, then flash the software version and then reset the valve to the service position. Page 24 Copyright © 2012 Applied Membranes, Inc. All Rights Reserved.

  • Page 25: Drive Cap Assembly

    (4 pin, black cable) and plug back in. This resets the electronics and establishes the service piston position. The display should flash all wording, then flash the software version and then reset the valve to the service position. Page 25 Copyright © 2012 Applied Membranes, Inc. All Rights Reserved.

  • Page 26: Injector Cap, Screen, And Injector Plug

    Vasoline, oils or other unacceptable lubricants on o-rings. A silicone lubricant may be used on the o-ring of the elbow or the retainer, but not on the flow control or its seat. Page 26 Copyright © 2012 Applied Membranes, Inc. All Rights Reserved.

  • Page 27: Maintenance - Removal & Replacement Of Carbon Media

    When all material is out of tank wash it with clean water. Note: Dispose of the carbon & underbedding by local procedures or laws. 12. Replace media as per media loading instructions. 13. Perform start-up procedure. Page 27 Copyright © 2012 Applied Membranes, Inc. All Rights Reserved.

  • Page 28: Troubleshooting

    See Front Cover and Drive Assembly drawing for instructions. Time of day not set correctly Reset to correct time of day Time of regeneration set Reset regeneration time incorrectly Page 28 Copyright © 2012 Applied Membranes, Inc. All Rights Reserved.
  • Page 29 PC Board Press and hold NEXT and REGEN buttons for 3 seconds or unplug power source jack (black wire) and plug back in to reset the valve. Page 29 Copyright © 2012 Applied Membranes, Inc. All Rights Reserved.
  • Page 30 (black wire) and plug home position do not interface back in to reset the valve. Notes:___________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ Page 30 Copyright © 2012 Applied Membranes, Inc. All Rights Reserved.
  • Page 31 Installation and Service Manual – Carbon Filter Notes:___________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ Page 31 Copyright © 2012 Applied Membranes, Inc. All Rights Reserved.

  • Page 32: Product Warranty

    Product Warranty  SELLER hereby warrants to CUSTOMER that the goods herein described will be free from any liens or encumbrances, that good title to said goods will be conveyed to CUSTOMER by sale of same. SELLER warrants materials of its own manufacture against defects in material and workmanship under normal conditions of usage and service for one year from whichever of the following events occurs first: ...

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