DX Engineering HEXXAGONAL BEAM Mark 2 Instructions Manual

Advertisement

Quick Links

HEXXAGONAL BEAM
Mark 2
DXE-HEXX-5TAP-2, DXE-HEXX-1TAP-2
DXE-HEXX-BEAM-MARK2-INS Rev. 6
© DX Engineering 2016
1200 Southeast Ave. - Tallmadge, OH 44278 USA
Phone: (800) 777-0703 ∙ Tech Support and International: (330) 572-3200
Fax: (330) 572-3279 ∙ E-mail: DXEngineering@DXEngineering.com

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the HEXXAGONAL BEAM Mark 2 and is the answer not in the manual?

Questions and answers

Summary of Contents for DX Engineering HEXXAGONAL BEAM Mark 2

  • Page 1 HEXXAGONAL BEAM Mark 2 DXE-HEXX-5TAP-2, DXE-HEXX-1TAP-2 DXE-HEXX-BEAM-MARK2-INS Rev. 6 © DX Engineering 2016 1200 Southeast Ave. - Tallmadge, OH 44278 USA Phone: (800) 777-0703 ∙ Tech Support and International: (330) 572-3200 Fax: (330) 572-3279 ∙ E-mail: DXEngineering@DXEngineering.com...
  • Page 2: Table Of Contents

    Technical Support Warranty Introduction The DX Engineering HEXXAGONAL BEAM KITS provide a fast, economical way to build the hottest new design of an antenna concept that has been around since the 1980’s. HEXXAGONAL BEAM component kits are available for an easy, step-by-step approach to...
  • Page 3 With the DX Engineering HEXXAGONAL BEAM Mark 2 and kits are based on the G3TXQ design with a broadband, u-shaped reflector for better coverage of the bands with low SWR. This is only one of the dramatic improvements of the G3TXQ broadband design over the "classic"...
  • Page 4 The pre-assembled and tested Five Band Stainless Steel/PTFE Rigid Feeder System is also ideal for retrofitting to other, older hexagonal beam designs using the DX Engineering wire element dimensions - or with your own hex antenna with appropriate testing and modifications.
  • Page 5: Hexxagonal Beam Mark 2 Features

    The DX Engineering HEXXAGONAL BEAM Mark 2 design has a number of important advantages over a Yagi: ● Small turning radius - the HEXXAGONAL BEAM Mark 2 has a turning radius of 11' ● Gain - 5 dBi (3 dBd), depending on band - similar to 2 element Yagi, far exceeding performance of multi-band mini-beams ●...
  • Page 6: Parts Lists

    Parts Lists DXE-HEXX-1HBP - HEXX HUB Description Cast Aluminum Hexxagonal Hub (US Patent No. D605,184) 1.5" short Stainless Steel V-Bolt 1/4-20 Stainless Steel Hardware Kit for V-Bolts 1/4-20 Stainless Steel Hex Head Bolt 1.5" long 1/4-20 Stainless Steel Hex Nut 1/4-20 Stainless Steel Flat Washer 1/4-20 Stainless Steel Split Washer DXE-HEXX-1SCP-2 -...
  • Page 7: Dxe-Hexx-1Wrp-2 - Hexxagonal Beam 1-Band Wire Element & Wire Guide

    Every effort is made to supply the latest manual revision with each product. Occasionally a manual will be updated between the time your DX Engineering product is shipped and when you receive it. Please check the DX Engineering web site (www.dxengineering.com) for the latest revision manual.
  • Page 8: Hexxagonal Beam Construction

    HEXXAGONAL BEAM Construction This manual for the DX Engineering HEXXAGONAL BEAM Mark 2 is written in sections for the various assemblies. Each section of assembly instructions is titled with the HEXXAGONAL BEAM Mark 2 kit name and model number for easy reference.
  • Page 9: Hexxagonal Hub Assembly Instructions (Us Patent No. D605,184)

    Hexxagonal Hub Assembly Instructions DXE-HEXX-1HBP - HEXXAGONAL HUB Parts List (US Patent No. D605,184) Description Cast Aluminum Hexxagonal Hub (US Patent No. D605,184) 1.5" short Stainless Steel V-Bolt 1/4-20 Stainless Steel Hardware Kit for V-Bolts 1/4-20 Stainless Steel Hex Head Bolt, 1.5" long 1/4-20 Stainless Steel Hex Nut 1/4-20 Stainless Steel Flat Washer 1/4-20 Stainless Steel Split Washer...
  • Page 10: Working With Fiberglass

    Figure 3 The DX Engineering Hexxagonal Hub is now ready for use as the solid foundation for your HEXXAGONAL BEAM Mark Working with Fiberglass There are parts made from fiberglass in this kit. Take normal precautions when handling any fiberglass material.
  • Page 11: Center Post Assembly

    Center Post and Spreader Assembly Instructions DXE-HEXX-1SCP-2 - HEXXAGONAL BEAM Spreader & Center Post Parts List Description Fiberglass Tube, Gray, 1.25" OD x 58" Long, .120 Wall (for the Center Post) Fiberglass Tube, Gray, 1.00" OD x 58" Long, .120 Wall with slits Fiberglass Tube, Gray, 0.75"...
  • Page 12 Spreader Assembly. Single Feed system is described in the section titled: DXE-HEXX-1WRP-2 One-Band Wire and Wire Guide Package (page 28). If you are building the DX Engineering HEXXAGONAL BEAM Mark 2 Five-Band Total Antenna Package - DXE-HEXX-5TAP-2 continue below.
  • Page 13: 5-Band Stainless Steel/Ptfe Rigid Feeder System

    5-Band Stainless Steel/PTFE Rigid Feeder System installation Slide the entire US & British patented 5-Band Stainless Steel/PTFE Rigid Feeder System onto the 1-1/4" OD center post. Position the center of the 10 meter insulator 5" above the patented Hexx Hub (DXE-HEXX-1HBP). Tighten the insulator clamps after each of the insulators are aligned to face directly between the two spreaders facing the front of the antenna as shown in Figure 6.
  • Page 14 Install the Coaxial Cable pigtail to the top (20 meter) feedpoint on the Five Band Stainless Steel/PTFE Rigid Feeder as shown in Figure 7. The Five Band Stainless Steel/PTFE Rigid Feeder is factory assembled with all hardware. You will have to remove and re-use some of the nuts, washers and lock washers to install the pigtail.
  • Page 15: Installing The Center Post Rope Hub

    Installing the Center Post Rope Hub Using Figure 8 as a reference, assemble the center post rope connection hub assembly with hardware. Figure 8 Install center post rope connection hub assembly, 1-1/2" from the top of the center post as shown in Figure 9.
  • Page 16: Installing The Optional Feedline Current Choke

    Installing the optional Feedline Current Choke Using the optional DXE-BMB-1P, attach the long aluminum strip to the bottom of the optional DXE-FCC050-H05-A Feedline Current Choke. Place the Feedline Current Choke on the Center Post using the two stainless steel band clamps (included with the DXE-BMB-1P). One clamp is located below the 20 meter feed point clamp and the lower band clamp is located above the 17 meter element clamp as shown in Figure 10.
  • Page 17: Spreader Assembly

    Spreader Assembly Locate the 25 fiberglass tubes. They are nested inside each other in the shipping box as shown in Figure 11.  One 1-1/4" x 58" long fiberglass tube used for the center post assembly.  Six 1" OD x 58" long fiberglass tubes slit on one end for the spreaders. ...
  • Page 18 Figure 12 Place one DXE-ECL-1000 on each slit end of the six 1" OD sections. Slide the 3/4" OD x 43" long sections into the 1" sections and clamp them together, adjusting the 3/4" section to 39" in length as shown in Figure 13.
  • Page 19 Slide the 1/2" OD x 48" long fiberglass section into the 3/4" fiberglass sections. Referring to Figure 14 for each spreader, slide the three 3/4" wire element guides, the DXE-ECL-0875 band clamp, the two 1/2" wire element guides and the Rope Connection clamps as shown. Figure 14 For each spreader, slide the 3/4"...
  • Page 20 Tighten each spreader rope connection assembly 1/2" from the end of each spreader and tighten with the clamp stud and cushioned p-clamp are positioned vertically as shown in Figure 17. Figure 17 The Dacron Polyester rope that came with the Spreader and Center Post Package may now be cut into specific lengths for the antenna assembly.
  • Page 21 Attach the 144" spreader support ropes onto each spreader rope connection assembly, knotting through and around the cushioned p-clamp. Working with help, if possible, using the step ladder positioned near the center of the antenna. Pull on the spreader support rope to bow the spreader up. The spreader support rope must be horizontal when the spreader is moved into the final antenna position.
  • Page 22: Installing The Wire Elements

    Install the 78" and the 112" ropes across the front of the beam, tied around the spreaders where the smaller fiberglass spreader section is clamped into the next larger section. Secure these ropes into a horizontal position with out pulling the middle sections of the two spreaders together as shown in Figure 19.
  • Page 23 Connect the 20 meter Driven Element Wires to the Five Band Stainless Steel/PTFE Rigid Feeder. Hardware previously installed to hold the coaxial pigtail is removed and re-used. Refer to Figure 21 for the hardware sequence. Hardware Loose Hardware installed Side View Viewed from front of antenna Figure 21...
  • Page 24 The 20 meter reflector (rear of beam) wire with black tubes and ring terminals is threaded through the p-clamps used for the reflectors in the same manner as the driven element. Thread the wire and black tubes through and position one tube in each p-clamp. Figure 22 Repeat the sequence to install the 17 meter driven element wires and the 17 meter reflector wire.
  • Page 25 Figure 23 is a side view for reference showing the wire elements installed. Figure 23 The previously cut ropes (Table 1) for the element spacers are installed for each band as shown in Figure 24. The critical spacing final measurements are shown in Table 3. Element Spacer Ropes Band Critical Spacing Length...
  • Page 26: Installation On A Mast And Rotator

    This mast could be 3 feet or 6 feet long depending on your rotator specifications. When using DX Engineering tubing, use two pieces of .058" wall thickness tubes that are 1-1/2" OD and 1-5/8" OD and nested together to give you a thick wall mast that the 1-3/8"...
  • Page 27: Swr Testing

    Install your completed DX Engineering HEXXAGONAL BEAM Mark 2 with a rotator at a height of at least 25 feet for very good results. The best overall results are realized with the antenna at 35 to 65 feet. SWR Testing HEXXAGONAL BEAM Mark 2 should not require tuning.
  • Page 28: Single Band Wire Element And Wire Guide Package Instructions

    The coaxial cable center conductor connection has red shrink tubing on the ring terminal. Exclusive DX Engineering stainless steel band clamp with welded stud provides a secure attachment for the driven element feedpoints without drilling. The high strength insulator features serpentine wire grip and stainless steel hardware providing superior connections for trouble free operation.
  • Page 29 Choose the band you are constructing and install the Wire Guide as shown below on a typical spreader positioned vertically. These assemblies will be moved for final positioning on your antenna. Snug them in place and do not tighten. 5-Band positions - Position depends on your band choice - Choose one Mount the Single Band Insulator Center Feed Clamp Assembly on the vertical post in the position for the chosen band.
  • Page 30 Thread the other end of the two driven element wires (front of beam) with the black tubes and ring terminals through the previously installed wire guide clamps, positioning one of the black tubes through the clamp as shown. If the tube does not fit through the loosened wire guide clamp, you may need to nudge the installed clamp opening slightly (see below).
  • Page 31 NOTE: Creating a 2-band antenna by adding a 1-Band Kit to a 1-band HEXXAGONAL BEAM may require special length jumpers and special element dimensions which may vary from the dimensions in this manual. The process of creating a two-band antenna has not been evaluated by DX Engineering.
  • Page 32: Technical Support

    All products manufactured by DX Engineering are warranted to be free from defects in material and workmanship for a period of one (1) year from date of shipment. DX Engineering’s sole obligation under these warranties shall be to issue credit, repair or replace any item or part thereof which is proved to be other than as warranted; no allowance shall be made for any labor charges of Buyer for replacement of parts, adjustment or repairs, or any other work, unless such charges are authorized in advance by DX Engineering.

Table of Contents