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Preface This manual describes the information related to the product repair. It is intended for use by qualified technicians only. To repair the product properly, please read this manual carefully before repairing. This manual is applicable to the following product: PD36X Digital Portable Radio (X may represent 2, 5, 6 or 8)
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Copyright Information Hytera is the trademark or registered trademark of Hytera Communications Corporation Limited (the Company) in PRC and/or other countries or areas. The Company retains the ownership of its trademarks and product names. All other trademarks and/or product names that may be used in this manual are properties of their respective owners.
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Documentation Information Conventions Icon Conventions Icon Description Indicates information that can help you make better use of your product. Note Indicates references that can further describe the related topics. Caution Indicates situations that could cause data loss or equipment damage. Warning Indicates situations that could cause minor personal injury.
Ua (400‐440 MHz) Disassembly and Assembly 2. Disassembly and Assembly This section is designed to introduce the way to disassemble the radio. To assemble the radio, do vice versa. Caution Please position the waterproof ring properly during reassembly. Use the thumb and index finger to move the silicon rubber of SK1 key until SK1 key is well ...
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Ua (400‐440 MHz) Disassembly and Assembly Step 3 Remove the main board. 1. First unplug the speaker connector and Keypad FPC connector, and then remove the one T6 screw. 2. Take out the main board in the direction shown in the figure below. Step 4 Remove the keypad board.
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Ua (400‐440 MHz) Disassembly and Assembly 4. Remove the keypad board. Step 5 Remove the LCD display. 5. Straighten the two fixing plates securing the LCD display. See the figure below. 6. Take out the LCD display vertically.
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Ua (400‐440 MHz) Disassembly and Assembly Step 6 Remove the aluminum chassis shielding cover. 7. Remove the three screws securing the aluminum chassis shielding cover. 8. Take out the aluminum chassis shielding cover.
Ua (400‐440 MHz) Exploded View and Packaging Guide 3. Exploded View and Packaging Guide Exploded View Parts list: Part No. Description Qty. No. Part No. Description Qty. 1 7500801000000 PORON 26 7400628000000 Speaker felt Stopper for earpiece 2 6002127000000 Chassis 27 6002144000000 connector cover 3 7500512000000...
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Ua (400‐440 MHz) Exploded View and Packaging Guide Part No. Description Qty. No. Part No. Description Qty. 12 6203683000000 Decoration sheet (bottom side) Antenna core Silicon rubber pad for battery 13 7500305000000 PORON pad for connector 38 6101083100000 connector Self-tapping Screw 14 7600052000000 Conductive sponge for front case 39 7101904020200 ST1.9*4.0mm...
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Ua (400‐440 MHz) Circuit Description DTC114YE PWR- KEY_ DET After inserted the charger , wake POWER_ KEY- U309 up the walky- talky POWER_ON XC 6118N28 AMR-G PWR_ON To keypad( hardware connectted ) VBUS POWER_ON U304 3V FGU Read charger status POWER_ KEY- RP102Z301D To PLL...
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Ua (400‐440 MHz) Circuit Description When long press the Power On-Off/ESC key, POWER_KEY- and POWER_ON are at high level, and the radio powers . After power-on, PWR_ON goes to high level, and PWR-KEY_DET goes to low level. During power-off, POWER_KEY- is at low level, while PWR-KEY_DET is at high level. The system detects power-off procedure via PWR-KEY_DET and implements the power-off procedure.
Ua (400‐440 MHz) Circuit Description The radio uses STM32F101VET6(MCU) and SCT3928(Baseband IC). STM32F101VET6 is the main controller unit, while SCT3928 is the baseband processor chip, which is used for analog and digital modulation/demodulation and digital voice encoding/decoding. MCU communicates with SCT3928 via HPI BUS, connects to 512K EEPROM via I2C BUS and controls the LCD display via SPI BUS.
Ua (400‐440 MHz) Circuit Description the audio signal is output to audio amplifier MAX9716EUA for amplifying via the HPL/R port of TLV320AIC3204 to drive the speaker. TX path The audio signal ed by the MIC is divided into two paths: one path is processed and sent to MCU for VOX sampling;...
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Ua (400‐440 MHz) Circuit Description Buffer amplifier Interstage isolation Pre-Driver Driver/Final Stage TX/RX switch Low-pass filter Tx / Rx Low - pass π-type Drive - stage Final - stage PA match T / R buffer Pre - Driver Switch Filter Pre - Driver 1 Pre - Driver 2 attenuator...
Ua (400‐440 MHz) Circuit Description 5.2.2 Receiver Circuit The receiver circuit mainly comprises the RF band-pass filter, low-noise amplifier, mixer, IF filter, IF amplifier and IF processor. S21≤1.5dB Ripple Inband≤ 1dB Stop band attenuation: -30dBc 3VFGU 3Vdc Lo Amp Low-Noise Amp 2SC3356 Lo input level≥7dBm VCTCXO...
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Ua (400‐440 MHz) Circuit Description Receiver Back-end The processed first IF signal is sent to IC BA4116 for second mixing during which the second harmonic of the PLL crystal is selected as the second LO signal, mixed and converted to the 450 kHz second IF signal. After that, the second IF signal goes through the 450 kHz ceramic filter to filter out the spurious signal, and it is amplified afterwards with its frequency discriminated.
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Ua (400‐440 MHz) Circuit Description VC_TXCO Mod_2 Fc=19.2MHz A=0.1Vpp~2.0Vpp PLL Sky72310 RF feedback LPF 3.0v for core&Vp FGU Close Loop: Compare frequence:4.8MHz Prescaler Level:50~250mVpp S21=-3dB PN: ≤-80 (dBc/Hz)@1KHz Fpass=500MHz PN: ≤-112 (dBc/Hz)@12.5KHz Fstop=800MHz PN: ≤-120 (dBc/Hz)@25KHz Astop=40dB PN: ≤-136 (dBc/Hz)@100KHz PN: ≤-145 (dBc/Hz)@1MHz Two Point modulation:...
Ua (400‐440 MHz) Troubleshooting Flow Chart 6. Troubleshooting Flow Chart Control Circuit 6.1.1 No isplay upon ower-on or bnormal isplay No display upon power-on or abnormal display Check whether the battery voltage The voltage of TP304 is too low or whether the contact (V_BAT) is normal? spring plate works well The POWER_KEY- signal...
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Ua (400‐440 MHz) Troubleshooting Flow Chart 6.1.2 No oice utput by peaker No voice output by speaker Check the speaker SPK+ and SPK- output and its connection normally? U802 has audio signal U802 is abnormal or U802 enable signal inputs (C810 and C820)? damaged is normal? Check D8005 and...
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Ua (400‐440 MHz) Troubleshooting Flow Chart 6.1.3 odulation ignal in ransmission No modulation signal in transmission MIC inputs normally? Check MIC CODEC audio input Check whether U401 (MICN2/MICP2) is normal? works normally Refer to FGU diagram CODEC output (R202, for repairing R204) is normal? information CODEC power supply and...
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Ua (400‐440 MHz) Troubleshooting Flow Chart Receiver Circuit No receiving 3VRT 3V_RX_RF outputs Check U306 outputs normally?[2] normally?[1] The static working Check Q6005 point of Q6005 is normal?[3] The static working Check Q6006 point of Q6006 is normal?[4] Check Q611 Input IF signal via z6001 to Second LO is normal?[6] and peripheral...
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Ua (400‐440 MHz) Troubleshooting Flow Chart Description of Normal Situations: [1] Output voltage by Q6004 Pin 3 is about 3V. [2] Output voltage by U306 Pin 5 or input voltage by Q6004 Pin 4 is about 3V. [3] Check the collector voltage and base voltage of Q6005 when not receiving signals.
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Ua (400‐440 MHz) Troubleshooting Flow Chart No power output Check the Power supply works power supply normally?[1] circuit. VGG is APC/TV1 is Check the MCU normal?[2] normal?[3] output circuit. Replace Q6008 3V_TX_RF TX_En is is normal?[5] normal?[5] TX_En 3.3V is Check the power normal?[4] supply circuit.
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Ua (400‐440 MHz) Troubleshooting Flow Chart [1] Voltage of the power supply is about 3.7 V. [2] For low power, VGG is 1.2 to 1.4 V; for high power, VGG is 1.4 to 1.6 V. [3] For low power, TV/APC is 1.4 to 1.6 V; for high power, TV/APC is 2.0 to 2.2 V. [4] TX_En is about 3 V.
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Ua (400‐440 MHz) Troubleshooting Flow Chart FGU Circuit FGU check 3VFGU, VCC_CP and Check the power supply 3VOA_FGU_PLL are circuit. normal? Q8002, Q8003, Q8005, Q8004/Q8008 are Replace Q8004 and VCO oscillates? Q8009 and Q8011 are normal?[2] Q8008. normal?[1] Replace Q8002, Check Q8004, Q8008 Q8003, Q8005, Q8009 and peripheral...
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Ua (400‐440 MHz) Troubleshooting Flow Chart 1.63 V at pole B. During receiving, the voltage is about 1.17 V at pole E of Q8004, about 2.83 V at pole C and about 1.88 V at pole B. [3] The CV value varies with frequencies. Generally, it is above 0.55 V and below 2.4 V. [4] L8018/L8045 is on.
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Ua (400‐440 MHz) Interface Definition 7. Interface Definition The definition of each pin is described as below. Interface Pin No. Signal Function VBUS RXD1 TXD1 J5004 TD_IO SPK+ MIC+ J800...
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Ua (400‐440 MHz) Tuning Description 8. Tuning Description Tools Radio communication test sets: Aeroflex 3920 and HP8921 3 A/ 10 V power supply Multimeter Tuner software Tuning Procedure 8.2.1 Tuning a radio After re-assembling the radio, you need to tune it with the Tuner software. The specific operations are described in the table below.
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Ua (400‐440 MHz) Tuning Description Items Method Connect the antenna connector of the radio to HP8921, and set HP8921 to TX test mode. Set the HP8921 parameters as follows: IF Filter: 230 kHz Filter1: <20 Hz HPF Filter2: <15 kHz LPF Transmit-to-Deviation De-Emphasis: OFF Open the Tuner software and go to “TUNE_DATA ->...
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Ua (400‐440 MHz) Tuning Description Items Method is input via the keyboard. If the value is adjusted via the vernier, skip this step. Click the “Transmit Off” button. Click the dialog box below LOW_PORT. Set AFGen1 Freq to 1.4 kHz on HP8921. 10.
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Ua (400‐440 MHz) Tuning Description Items Method step. 8.2.2 Testing a radio After tuning the radio, it is required to test the digital RF signal. Transmitting Step 1 Open the Tuner software and go to “TEST -> TX -> Transmit BER (0.153)”. Step 2 Select the channel to be tested and select “High Power”...
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Ua (400‐440 MHz) Block Diagram 10.4 Power Supply Circuit DTC114YE PWR- KEY_ DET After inserted the charger , wake POWER_ KEY- U309 up the walky- talky POWER_ON XC 6118N28 AMR-G PWR_ON To keypad( hardware connectted ) VBUS POWER_ON U304 3V FGU Read charger status POWER_ KEY- RP102Z301D...
Ua (400‐440 MHz) Parts List 12. Parts List Print Print Part No. Description No. Ref No. Part No. Description shielding 6203622000000 D8020 T4H 3304010100220 Varactor cover kit shielding Variable resistor 6202470000000 mask for main D8021 T2A 3305030000000 diode board shielding protection 6203494000000 D805...
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Ua (400‐440 MHz) Parts List Print Print Part No. Description No. Ref No. Part No. Description C142 3101014710010 470PF L306 B1B 3001060000000 0Ω BLM18SG121TN1 C143 3101011010030 100PF L307 T1F 3221506121000 BLM15PD121SN1 C144 3101011010030 100PF L400 B2C 3221505121010 BLM15PD121SN1 C145 3101011010030 100PF L401 B2B 3221505121010 BLM15PD121SN1...
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Ua (400‐440 MHz) Parts List Print Print Part No. Description No. Ref No. Part No. Description C232 3101011040080 0.1uF L7901 T3A 3233099190020 18.5nH C233 3101014710010 470PF L7902 T3A 3233099190020 18.5nH C234 3101011040080 0.1uF L7903 T3A 3233099190020 18.5nH C235 3101014710010 470PF L7904 T2A 3210107221000 220nH C236...
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Ua (400‐440 MHz) Parts List Print Print Part No. Description No. Ref No. Part No. Description transistor C306 3101011040080 0.1uF Q6005 T3C 3418001000010 NPN transistor C307 3101012710010 270pF Q6006 T3E 3401002000990 NPN transistor Compound C308 3101014710010 470PF Q6008 T1E 3403999000070 transistor C309 3101074750010 4.7UF...
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Ua (400‐440 MHz) Parts List Print Print Part No. Description No. Ref No. Part No. Description T2G 3001014720050 4.7KΩ C413 3101011040080 0.1uF R128 C415 3101011020060 1000pF R129 T2G 3001014720050 4.7KΩ C416 3101014710010 470PF R130 T2G 3001014700000 47Ω C417 3101012200020 22PF R131 T2G 3001014700000 47Ω...
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Ua (400‐440 MHz) Parts List Print Print Part No. Description No. Ref No. Part No. Description B2G 3001011010080 100Ω 222 C6081 T4A 3101014710010 470PF R184 223 C6082 T4B 3101011030050 0.01uF R185 B2G 3001011010080 100Ω 224 C6083 T3D 3101014710010 470PF R186 B1F 3001011010080 100Ω...
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Ua (400‐440 MHz) Parts List Print Print Part No. Description No. Ref No. Part No. Description T4H 3001051030050 10KΩ C693 3101011040080 0.1uF R466 C694 3101011040080 0.1uF R467 T4H 3001051020000 1KΩ C697 3101051010030 100PF R482 B3H 3001050000000 0Ω C700 3101053000010 30PF R483 B3H 3001055110000 510Ω...
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Ua (400‐440 MHz) Parts List Print Print Part No. Description No. Ref No. Part No. Description B2C 3001053310000 330Ω C737 3101011030050 0.01uF R7005 C738 3101011030050 0.01uF R7009 B3C 3001051050000 1MΩ C759 3101054730000 0.047UF R7010 B3C 3001058230000 82KΩ C762 3101011040080 0.1uF R7013 B3C 3001053940010 390KΩ...
Uc (430‐470 MHz) Disassembly and Assembly 2. Disassembly and Assembly This section is designed to introduce the way to disassemble the radio. To assemble the radio, do vice versa. Caution Please position the waterproof ring properly during reassembly. Use the thumb and index finger to move the silicon rubber of SK1 key until SK1 key is well ...
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Uc (430‐470 MHz) Disassembly and Assembly Step 3 Remove the main board. 1. First unplug the speaker connector and Keypad FPC connector, and then remove the one T6 screw. 2. Take out the main board in the direction shown in the figure below. Step 4 Remove the keypad board.
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Uc (430‐470 MHz) Disassembly and Assembly 4. Remove the keypad board. Step 5 Remove the LCD display. 5. Straighten the two fixing plates securing the LCD display. See the figure below. 6. Take out the LCD display vertically.
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Uc (430‐470 MHz) Disassembly and Assembly Step 6 Remove the aluminum chassis shielding cover. 7. Remove the three screws securing the aluminum chassis shielding cover. 8. Take out the aluminum chassis shielding cover.
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Uc (430‐470 MHz) Circuit Description DTC114YE PWR- KEY_ DET After inserted the charger , wake POWER_ KEY- U309 up the walky- talky POWER_ON XC 6118N28 AMR-G PWR_ON To keypad( hardware connectted ) VBUS POWER_ON U304 3V FGU Read charger status POWER_ KEY- RP102Z301D To PLL...
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Uc (430‐470 MHz) Circuit Description When long press the Power On-Off/ESC key, POWER_KEY- and POWER_ON are at high level, and the radio powers . After power-on, PWR_ON goes to high level, and PWR-KEY_DET goes to low level. During power-off, POWER_KEY- is at low level, while PWR-KEY_DET is at high level. The system detects power-off procedure via PWR-KEY_DET and implements the power-off procedure.
Uc (430‐470 MHz) Circuit Description The radio uses STM32F101VET6(MCU) and SCT3928(Baseband IC). STM32F101VET6 is the main controller unit, while SCT3928 is the baseband processor chip, which is used for analog and digital modulation/demodulation and digital voice encoding/decoding. MCU communicates with SCT3928 via HPI BUS, connects to 512K EEPROM via I2C BUS and controls the LCD display via SPI BUS.
Uc (430‐470 MHz) Circuit Description the audio signal is output to audio amplifier MAX9716EUA for amplifying via the HPL/R port of TLV320AIC3204 to drive the speaker. TX path The audio signal ed by the MIC is divided into two paths: one path is processed and sent to MCU for VOX sampling;...
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Uc (430‐470 MHz) Circuit Description Buffer amplifier Interstage isolation Pre-Driver Driver/Final Stage TX/RX switch Low-pass filter Tx / Rx Low - pass π-type Drive - stage Final - stage PA match T / R buffer Pre - Driver Switch Filter Pre - Driver 1 Pre - Driver 2 attenuator...
Uc (430‐470 MHz) Circuit Description Receiver Back-end The processed first IF signal is sent to IC BA4116 for second mixing (the second harmonic of the PLL crystal will be selected as the second LO signal, which will be mixed and converted to the 450 kHz second IF signal) and will go through the 450 kHz ceramic filter to filter out the spurious signal before the second IF signal is amplified and frequency discriminated.
Uc (430‐470 MHz) Troubleshooting Flow Chart 6. Troubleshooting Flow Chart Control Circuit 6.1.1 No Display upon Power-on or Abnormal Display No display upon power-on or abnormal display[1] Check whether the battery voltage The voltage of TP304 is too low or whether the contact (V_BAT) is normal?[2] spring plate works well The POWER_KEY- signal...
Uc (430‐470 MHz) Troubleshooting Flow Chart 6.1.2 No Voice Output by Speaker No voice output by speaker Check the speaker SPK+ and SPK- output and its connection normally? U802 has audio signal U802 is abnormal or U802 enable signal inputs (C810 and C820)? damaged is normal? Check D8005 and...
Uc (430‐470 MHz) Troubleshooting Flow Chart 6.1.3 No Modulation Signal in Transmission No modulation signal in transmission MIC inputs normally? Check MIC CODEC audio input Check whether U401 (MICN2/MICP2) is normal? works normally Refer to FGU diagram CODEC output (R202, for repairing R204) is normal? information...
Uc (430‐470 MHz) Troubleshooting Flow Chart Receiver Circuit No receiving 3VRT 3V_RX_RF outputs Check U306 outputs normally?[2] normally?[1] The static working Check Q6005 point of Q6005 is normal?[3] The static working Check Q6006 point of Q6006 is normal?[4] Check Q611 Input IF signal via z6001 to Second LO is normal?[6] and peripheral...
Uc (430‐470 MHz) Troubleshooting Flow Chart Description of Normal Situations: [1] Output voltage by Q6004 Pin 3 is about 3V. [2] Output voltage by U306 Pin 5 or input voltage by Q6004 Pin 4 is about 3V. [3] Check the collector voltage and base voltage of Q6005 when the circuit is not receiving signals. Normally, the voltage is about 0.754 V at pole B, about 2.728 V at pole C and 0 V at pole E.
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Uc (430‐470 MHz) Troubleshooting Flow Chart No power output Check the Power supply works power supply normally?[1] circuit. VGG is APC/TV1 is Check the MCU normal?[2] normal?[3] output circuit. Replace Q6008 3V_TX_RF TX_En is is normal?[5] normal?[5] TX_En 3.3V is Check the power normal?[4] supply circuit.
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Uc (430‐470 MHz) Troubleshooting Flow Chart [1] Voltage of the power supply is about 3.7 V. [2] For low power, VGG is 1.2 to 1.4 V; for high power, VGG is 1.4 to 1.6 V. [3] For low power, TV/APC is 1.4 to 1.6 V; for high power, TV/APC is 2.0 to 2.2 V. [4] TX_En is about 3 V.
Uc (430‐470 MHz) Troubleshooting Flow Chart FGU Circuit FGU check 3VFGU, VCC_CP and Check the power supply 3VOA_FGU_PLL are circuit. normal? Q8002, Q8003, Q8005, Q8004/Q8008 are Replace Q8004 and VCO oscillates? Q8009 and Q8011 are normal?[2] Q8008. normal?[1] Replace Q8002, Check Q8004, Q8008 Q8003, Q8005, Q8009 and peripheral...
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Uc (430‐470 MHz) Troubleshooting Flow Chart 1.63 V at pole B. During receipt, the voltage is about 1.17 V at pole E of Q8004, about 2.83 V at pole C and about 1.88 V at pole B. [3] The CV value varies with frequencies. Generally, it is above 0.55 V and below 2.4 V. [4] L8018/L8045 is on.
Uc (430‐470 MHz) Interface Definition 7. Interface Definition The definition of each pin is described as below. Interface Pin No. Signal Function VBUS RXD1 TXD1 J5004 TD_IO SPK+ MIC+ J800...
Uc (430‐470 MHz) Tuning Description 8. Tuning Description Tools Radio communication test sets: Aeroflex 3920 and HP8921 3 A/ 10 V power supply Multimeter Tuner software Tuning Procedure 8.2.1 Tuning a radio After re-assembling the radio, you need to tune it with the Tuner software. The specific operations are described in the table below.
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Uc (430‐470 MHz) Tuning Description Items Method Connect the antenna connector of the radio to HP8921, and set HP8921 to TX test mode. Set the HP8921 parameters as follows: IF Filter: 230 kHz Filter1: <20 Hz HPF Filter2: <15 kHz LPF Transmit-to-Deviation De-Emphasis: OFF Open the Tuner software and go to “TUNE_DATA ->...
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Uc (430‐470 MHz) Tuning Description Items Method is input via the keyboard. If the value is adjusted via the vernier, skip this step. Click the “Transmit Off” button. Click the dialog box below LOW_PORT. Set AFGen1 Freq to 1.4 kHz on HP8921. 10.
Uc (430‐470 MHz) Tuning Description Items Method step. 8.2.2 Testing a radio After tuning the radio, it is required to test the digital RF signal. Transmitting Step 1 Open the Tuner software and go to “TEST -> TX -> Transmit BER (0.153)”. Step 2 Select the channel to be tested and select “High Power”...
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