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PD355 Digital Portable Radio SERVICE MANUAL...
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Preface This manual describes the information related to the product repair. It is intended for use by qualified technicians only. To repair the product properly, please read this manual carefully before repairing. This manual is applicable to the following product: PD35X Digital Portable Radio (X may represent 2, 5, 6 or 8)
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Copyright Information Hytera is the trademark or registered trademark of Hytera Communications Corporation Limited (the Company) in PRC and/or other countries or areas. The Company retains the ownership of its trademarks and product names. All other trademarks and/or product names that may be used in this manual are properties of their respective owners.
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Documentation Information Conventions Icon Conventions Icon Description Indicates information that can help you make better use of your product. Note Indicates references that can further describe the related topics. Caution Indicates situations that could cause data loss or equipment damage. Warning Indicates situations that could cause minor personal injury.
Ua (400‑440 MHz) Product Controls 1. Product Controls Part Name Part Name PTT (Push-to-Talk) Key Cancel/Return Key SK1 (Side Key 1) Volume +/Right Key Up Key Power On/Off/ESC Key OK/Menu Key P3 Key Volume -/Left Key Down Key Call Key Strap Hole P1 Key RF Test Port (for technician only)
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Ua (400‑440 MHz) Product Controls Part Name Part Name Microphone Belt Clip LCD Display Battery Latch...
Ua (400‑440 MHz) Disassembly and Assembly 2. Disassembly and Assembly This section is designed to introduce the way to disassemble the radio. To assemble the radio, do vice versa. Step 1 Remove the battery. 1. Slide the battery latch towards the top of the radio to unlock the battery cover. 2.
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Ua (400‑440 MHz) Disassembly and Assembly 1. Remove the self-tapping screw securing the main board. 2. Remove the speaker wire connector. 3. Remove the FPC connector of the programmable keys. 4. Remove the main board.
Ua (400‑440 MHz) Exploded View and Packaging Guide 3. Exploded View and Packaging Guide Exploded View...
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Ua (400‑440 MHz) Exploded View and Packaging Guide Parts list: Part No. Description Qty. Part No. Description Qty. 7500161000000 Crystal sponge pad 6002110000000 PTT key cover 6101013100000 Waterproof ring for battery 6203519000000 Decoration bar cover 6101018100000 Silicone rubber pad for 6101015100000 PTT key (silicone rubber) battery 7102008020100 Self-tapping Screw...
Ua (400‑440 MHz) Specifications 4. Specifications General Frequency Range 400–440 MHz Channel Capacity Channel Spacing 25 kHz/12.5 kHz Rated voltage: 3.7 V Operating Voltage Extreme voltage: 3.15–4.2 V Battery 2000 mAh Li-Ion battery Battery Life (5-5-90 Duty Cycle, ...
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Ua (400‑440 MHz) Specifications Rated Audio Power Output 0.4 W (8Ω load) Rated Audio Distortion ≤5% Transmitter Power Output 3 W/ 1.5 W -36 dBm<1 GHz Conducted/Radiated Emission -30 dBm>1 GHz ±2.5 kHz@12.5 kHz Modulation Limiting ±5.0 kHz@25 kHz ...
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Ua (400‑440 MHz) Circuit Description DTC114YE PWR- KEY_ DET After inserted the charger , wake POWER_ KEY- U309 up the walky- talky POWER_ON XC 6118N28 AMR-G PWR_ON To keypad( hardware connectted ) VBUS POWER_ON U304 3V FGU Read charger status POWER_ KEY- RP102Z301D To PLL...
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Ua (400‑440 MHz) Circuit Description When you long press the Power On/Off/ESC key, POWER_KEY- and POWER_ON are at high level, and the radio powers on. After power-on, PWR_ON goes to high level, and PWR-KEY_DET goes to low level. During power-off, POWER_KEY- is at low level, while PWR-KEY_DET is at high level. The system detects power-off procedure via PWR-KEY_DET and implements the power-off procedure.
Ua (400‑440 MHz) Circuit Description The radio uses STM32F101VET6(MCU) and SCT3928(Baseband IC). STM32F101VET6 is the main controller unit, while SCT3928 is the baseband processor chip, which is used for analog and digital modulation/demodulation and digital voice encoding/decoding. MCU communicates with SCT3928 via HPI BUS, connects to 512K EEPROM via I2C BUS and controls the LCD display via SPI BUS.
Ua (400‑440 MHz) Circuit Description Finally, the audio signal is output to audio amplifier MAX9716EUA for amplifying via the HPL/R port of TLV320AIC3204 to drive the speaker. TX path The audio signal received by the MIC is divided into two paths: one path is processed and sent to MCU for VOX sampling;...
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Ua (400‑440 MHz) Circuit Description Buffer amplifier Interstage isolation Pre-Driver Driver/Final Stage TX/RX switch Low-pass filter Tx / Rx Low - pass π-type T / R Drive - stage Final - stage PA match buffer Pre - Driver Switch Filter Pre - Driver 1 Pre - Driver 2 attenuator...
Ua (400‑440 MHz) Circuit Description 5.2.2 Receiver Circuit The receiver circuit mainly comprises the RF band-pass filter, low-noise amplifier, mixer, IF filter, IF amplifier and IF processor. S21≤1.5dB Ripple Inband≤ 1dB Stop band attenuation: -30dBc 3VFGU 3Vdc Lo Amp Low-Noise Amp 2SC3356 Lo input level≥7dBm VCTCXO...
Circuit Description Ua (400‑440 MHz) Receiver Back-end The processed first IF signal is sent to IC BA4116 for second mixing during which the second harmonic of the PLL crystal is selected as the second LO signal, mixed and converted to the 450 kHz second IF signal. After that, the second IF signal goes through the 450 kHz ceramic filter to filter out the spurious signal, and it is amplified afterwards with its frequency discriminated.
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Ua (400‑440 MHz) Circuit Description VC_TXCO Mod_2 Fc=19.2MHz A=0.1Vpp~2.0Vpp PLL Sky72310 RF feedback LPF 3.0v for core&Vp FGU Close Loop: Compare frequence:4.8MHz Prescaler Level:50~250mVpp S21=-3dB PN: ≤-80 (dBc/Hz)@1KHz Fpass=500MHz PN: ≤-112 (dBc/Hz)@12.5KHz Fstop=800MHz PN: ≤-120 (dBc/Hz)@25KHz Astop=40dB PN: ≤-136 (dBc/Hz)@100KHz PN: ≤-145 (dBc/Hz)@1MHz Two Point modulation:...
Ua (400‑440 MHz) Troubleshooting Flow Chart 6. Troubleshooting Flow Chart Control Circuit 6.1.1 No Display upon Power-on or Abnormal Display No display upon power-on or abnormal display [1] Check whether the battery voltage The voltage of TP304 is too low or whether the contact (V_BAT) is normal? [2] spring plate works well The POWER_KEY- signal...
Ua (400‑440 MHz) Troubleshooting Flow Chart 6.1.2 No Voice Output by Speaker No voice output by speaker Check the speaker SPK+ and SPK- output and its connection normally? U802 has audio signal U802 is abnormal or U802 enable signal inputs (C810 and C820)? damaged is normal? Check D8005 and...
Ua (400‑440 MHz) Troubleshooting Flow Chart 6.1.3 No Modulation Signal in Transmission No modulation signal in transmission MIC inputs normally? Check MIC CODEC audio input Check whether U401 (MICN2/MICP2) is normal? works normally Refer to FGU diagram CODEC output (R202, for repairing R204) is normal? information...
Ua (400‑440 MHz) Troubleshooting Flow Chart Receiver Circuit No receiving 3VRT 3V_RX_RF outputs Check U306 outputs normally?[2] normally?[1] The static working Check Q6005 point of Q6005 is normal?[3] The static working Check Q6006 point of Q6006 is normal?[4] Check Q611 Input IF signal via z6001 to Second LO is normal?[6] and peripheral...
Ua (400‑440 MHz) Troubleshooting Flow Chart Description of Normal Situations: [1] Output voltage by Q6004 Pin 3 is about 3 V. [2] Output voltage by U306 Pin 5 or input voltage by Q6004 Pin 4 is about 3 V. [3] Check the collector voltage and base voltage of Q6005 when the circuit is not receiving signals. Normally, the voltage is about 0.754 V at pole B, about 2.728 V at pole C and 0 V at pole E.
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Ua (400‑440 MHz) Troubleshooting Flow Chart No power output Check the Power supply works power supply normally?[1] circuit. VGG is APC/TV1 is Check the MCU normal?[2] normal?[3] output circuit. Replace Q6008 3V_TX_RF TX_En is is normal?[5] normal?[5] TX_En 3.3V is Check the power normal?[4] supply circuit.
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Ua (400‑440 MHz) Troubleshooting Flow Chart [1] Voltage of the power supply is about 3.7 V. [2] For low power, VGG is 1.2 to 1.4 V; for high power, VGG is 1.4 to 1.6 V. [3] For low power, TV/APC is 1.4 to 1.6 V; for high power, TV/APC is 2.0 to 2.2 V. [4] TX_En is about 3 V.
Ua (400‑440 MHz) Troubleshooting Flow Chart FGU Circuit FGU check 3VFGU, VCC_CP and Check the power supply 3VOA_FGU_PLL are circuit. normal? Q8002, Q8003, Q8005, Q8004/Q8008 are Replace Q8004 and VCO oscillates? Q8009 and Q8011 are normal?[2] Q8008. normal?[1] Replace Q8002, Check Q8004, Q8008 Q8003, Q8005, Q8009 and peripheral...
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Ua (400‑440 MHz) Troubleshooting Flow Chart 1.63 V at pole B. During receipt, the voltage is about 1.17 V at pole E of Q8004, about 2.83 V at pole C and about 1.88 V at pole B. [3] The CV value varies with frequencies. Generally, it is above 0.55 V and below 2.4 V. [4] L8018/L8045 is on.
Ua (400‑440 MHz) Interface Definition 7. Interface Definition The definition of each pin is described as below. Interface Pin No. Signal Function VBUS RXD1 TXD1 J5004 TD_IO SPK+ MIC+ J800...
Ua (400‑440 MHz) Tuning Description 8. Tuning Description Tools Radio communication test sets: Aeroflex 3920 and HP8921 3 A/ 10 V power supply Multimeter Tuner software Tuning Procedure 8.2.1 Tuning a radio After re-assembling the radio, you need to tune it with the Tuner software. The specific operations are described in the table below.
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Ua (400‑440 MHz) Tuning Description Items Method Connect the antenna connector of the radio to HP8921, and set HP8921 to TX test mode. Set the HP8921 parameters as follows: IF Filter: 230 kHz Filter1: <20 Hz HPF Filter2: <15 kHz LPF Transmit-to-Deviation De-Emphasis: OFF Open the Tuner software and go to “TUNE_DATA ->...
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Ua (400‑440 MHz) Tuning Description Items Method is input via the keyboard. If the value is adjusted via the vernier, skip this step. Click the “Transmit Off” button. Click the dialog box below LOW_PORT. Set AFGen1 Freq to 1.4 kHz on HP8921. 10.
Ua (400‑440 MHz) Tuning Description Items Method step. 8.2.2 Testing a radio After tuning the radio, it is required to test the digital RF signal. Transmitting Step 1 Open the Tuner software and go to “TEST -> TX -> Transmit BER (0.153)”. Step 2 Select the channel to be tested and select “High Power”...
Ua (400‑440 MHz) Block Diagram 10.4 Power Supply Circuit DTC114YE PWR- KEY_ DET After inserted the charger , wake POWER_ KEY- U309 up the walky- talky POWER_ON XC 6118N28 AMR-G PWR_ON To keypad( hardware connectted ) VBUS POWER_ON U304 3V FGU Read charger status POWER_ KEY- RP102Z301D...
Uc (430–470 MHz) Product Controls 1. Product Controls Part Name Part Name PTT (Push-to-Talk) Key Cancel/Return Key SK1 (Side Key 1) Volume +/Right Key Up Key Power On/Off/ESC Key OK/Menu Key P3 Key Volume -/Left Key Down Key Call Key Strap Hole P1 Key RF Test Port (for technician only)
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Uc (430–470 MHz) Product Controls Part Name Part Name Microphone Belt Clip LCD Display Battery Latch...
Uc (430–470 MHz) Disassembly and Assembly 2. Disassembly and Assembly This section is designed to introduce the way to disassemble the radio. To assemble the radio, do vice versa. Step 1 Remove the battery. 1. Slide the battery latch towards the top of the radio to unlock the battery cover. 2.
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Uc (430–470 MHz) Disassembly and Assembly 8. Remove the self-tapping screw securing the main board. 9. Remove the speaker wire connector. 10. Remove the FPC connector of the programmable keys. 11. Remove the main board.
Uc (430–470 MHz) Exploded View and Packaging Guide 3. Exploded View and Packaging Guide Exploded View...
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Uc (430–470 MHz) Exploded View and Packaging Guide Parts list: Part No. Description Qty. Part No. Description Qty. 7500161000000 Crystal sponge pad 6002110000000 PTT key cover 6101013100000 Waterproof ring for battery 6203519000000 Decoration bar cover 6101018100000 Silicone rubber pad for 6101015100000 PTT key (silicone rubber) battery 7102008020100 Self-tapping Screw...
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Uc (430–470 MHz) Circuit Description DTC114YE PWR- KEY_ DET After inserted the charger , wake POWER_ KEY- U309 up the walky- talky POWER_ON XC 6118N28 AMR-G PWR_ON To keypad( hardware connectted ) VBUS POWER_ON U304 3V FGU Read charger status POWER_ KEY- RP102Z301D To PLL...
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Uc (430–470 MHz) Circuit Description When you long press the Power On/Off/ESC key, POWER_KEY- and POWER_ON are at high level, and the radio powers on. After power-on, PWR_ON goes to high level, and PWR-KEY_DET goes to low level. During power-off, POWER_KEY- is at low level, while PWR-KEY_DET is at high level. The system detects power-off procedure via PWR-KEY_DET and implements the power-off procedure.
Uc (430–470 MHz) Circuit Description The radio uses STM32F101VET6(MCU) and SCT3928(Baseband IC). STM32F101VET6 is the main controller unit, while SCT3928 is the baseband processor chip, which is used for analog and digital modulation/demodulation and digital voice encoding/decoding. MCU communicates with SCT3928 via HPI BUS, connects to 512K EEPROM via I2C BUS and controls the LCD display via SPI BUS.
Uc (430–470 MHz) Circuit Description Finally, the audio signal is output to audio amplifier MAX9716EUA for amplifying via the HPL/R port of TLV320AIC3204 to drive the speaker. TX path The audio signal received by the MIC is divided into two paths: one path is processed and sent to MCU for VOX sampling;...
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Uc (430–470 MHz) Circuit Description Buffer amplifier Interstage isolation Pre-Driver Driver/Final Stage TX/RX switch Low-pass filter Tx / Rx Low - pass T / R Drive - stage Final - stage PA match buffer Pre - Driver π 衰 Switch Filter Pre - Driver 1 Pre - Driver 2...
Uc (430–470 MHz) Circuit Description Receiver Back-end The processed first IF signal is sent to IC BA4116 for second mixing during which the second harmonic of the PLL crystal is selected as the second LO signal, mixed and converted to the 450 kHz second IF signal.
Uc (430–470 MHz) Troubleshooting Flow Chart 6. Troubleshooting Flow Chart Control Circuit 6.1.1 No Display upon Power-on or Abnormal Display No display upon power-on or abnormal display [1] Check whether the battery voltage The voltage of TP304 is too low or whether the contact (V_BAT) is normal? [2] spring plate works well The POWER_KEY- signal...
Uc (430–470 MHz) Troubleshooting Flow Chart 6.1.2 No Voice Output by Speaker No voice output by speaker Check the speaker SPK+ and SPK- output and its connection normally? U802 has audio signal U802 is abnormal or U802 enable signal inputs (C810 and C820)? damaged is normal? Check D8005 and...
Uc (430–470 MHz) Troubleshooting Flow Chart 6.1.3 No Modulation Signal in Transmission No modulation signal in transmission MIC inputs normally? Check MIC CODEC audio input Check whether U401 (MICN2/MICP2) is normal? works normally Refer to FGU diagram CODEC output (R202, for repairing R204) is normal? information...
Uc (430–470 MHz) Troubleshooting Flow Chart Receiver Circuit No receiving 3VRT 3V_RX_RF outputs Check U306 outputs normally?[2] normally?[1] The static working Check Q6005 point of Q6005 is normal?[3] The static working Check Q6006 point of Q6006 is normal?[4] Check Q611 Input IF signal via z6001 to Second LO is normal?[6] and peripheral...
Uc (430–470 MHz) Troubleshooting Flow Chart Description of Normal Situations: [1] Output voltage by Q6004 Pin 3 is about 3V. [2] Output voltage by U306 Pin 5 or input voltage by Q6004 Pin 4 is about 3V. [3] Check the collector voltage and base voltage of Q6005 when the circuit is not receiving signals. Normally, the voltage is about 0.754 V at pole B, about 2.728 V at pole C and 0 V at pole E.
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Uc (430–470 MHz) Troubleshooting Flow Chart No power output Check the Power supply works power supply normally?[1] circuit. VGG is APC/TV1 is Check the MCU normal?[2] normal?[3] output circuit. Replace Q6008 3V_TX_RF TX_En is is normal?[5] normal?[5] TX_En 3.3V is Check the power normal?[4] supply circuit.
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Uc (430–470 MHz) Troubleshooting Flow Chart [1] Voltage of the power supply is about 3.7 V. [2] For low power, VGG is 1.2 to 1.4 V; for high power, VGG is 1.4 to 1.6 V. [3] For low power, TV/APC is 1.4 to 1.6 V; for high power, TV/APC is 2.0 to 2.2 V. [4] TX_En is about 3 V.
Uc (430–470 MHz) Troubleshooting Flow Chart FGU Circuit FGU check 3VFGU, VCC_CP and Check the power supply 3VOA_FGU_PLL are circuit. normal? Q8002, Q8003, Q8005, Q8004/Q8008 are Replace Q8004 and VCO oscillates? Q8009 and Q8011 are normal?[2] Q8008. normal?[1] Replace Q8002, Check Q8004, Q8008 Q8003, Q8005, Q8009 and peripheral...
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Uc (430–470 MHz) Troubleshooting Flow Chart 1.63 V at pole B. During receipt, the voltage is about 1.17 V at pole E of Q8004, about 2.83 V at pole C and about 1.88 V at pole B. [3] The CV value varies with frequencies. Generally, it is above from 0.55 V and below 2.4 V. [4] L8018/L8045 is on.
Uc (430–470 MHz) Interface Definition 7. Interface Definition The definition of each pin is described as below. Interface Pin No. Signal Function VBUS RXD1 TXD1 J5004 TD_IO SPK+ MIC+ J800...
Uc (430–470 MHz) Tuning Description 8. Tuning Description Tools Radio communication test sets: Aeroflex 3920 and HP8921 3 A/ 10 V power supply Multimeter Tuner software Tuning Procedure 8.2.1 Tuning a radio After re-assembling the radio, you need to tune it with the Tuner software. The specific operations are described in the table below.
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Uc (430–470 MHz) Tuning Description Items Method Connect the antenna connector of the radio to HP8921, and set HP8921 to TX test mode. Set the HP8921 parameters as follows: IF Filter: 230 kHz Filter1: <20 Hz HPF Filter2: <15 kHz LPF Transmit-to-Deviation De-Emphasis: OFF Open the Tuner software and go to “TUNE_DATA ->...
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Uc (430–470 MHz) Tuning Description Items Method is input via the keyboard. If the value is adjusted via the vernier, skip this step. Click the “Transmit Off” button. Click the dialog box below LOW_PORT. Set AFGen1 Freq to 1.4 kHz on HP8921. 10.
Uc (430–470 MHz) Tuning Description Items Method step. 8.2.2 Testing a radio After tuning the radio, it is required to test the digital RF signal. Transmitting Step 1 Open the Tuner software and go to “TEST -> TX -> Transmit BER (0.153)”. Step 2 Select the channel to be tested and select “High Power”...
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