Banner Sure Cross MultiHop Quick Start Manual

Sure Cross® MultiHop Quick Start Guide
A set-up guide for the Sure Cross MultiHop wireless systems
Read these instructions before using your Sure
Cross MultiHop radios. Do not discard these
Stop! instructions.
For more detailed information about installing and using your Sure Cross products, download and
read the Sure Cross Wireless I/O Network Manual, p/n 151317.
Important: Never Operate 1
Watt Radios Without Antennas.
Never use these products as sensing devices for personnel protection. Doing so could lead to serious injury or death.
To avoid damaging the radio circuitry, never power up
These devices do NOT include the self-checking redundant circuitry necessary to allow their use in personnel safety applications.
Performance or MultiHop (1 Watt) radios without an antenna.
A device failure or malfunction can cause either an energized or de-energized output condition. Consult your current Banner Safety
Products catalog for safety products that meet OSHA, ANSI, and IEC standards for personnel protection.
Step 1: Select the Master, Repeater, and Slave Radios
Before beginning operation, you must select one radio to be the master radio. Set the other
MultiHop radios to operate as either repeaters (default setting) or slaves.
1. Remove the top covers of the MultiHop radios.
2. Set one unit to be the master radio.
3. Set the other MultiHop radios to be repeaters or slaves.
4. Set additional DIP switches now. (See the DIP switches section of your specific
devices' datasheets for the positions and descriptions. Battery-powered radios may
have different DIP switch settings than shown below.)
DIP Switches
Default configuration 1 2 3
Serial baud rate: 19.2k OFF OFF
No parity OFF
1 Watt transmit mode (900 MHz only)
Modbus application mode
WARNING . . . Not To Be Used for Personnel Protection
Repeater (default)
Master
Slave
4 5 6
OFF
OFF
OFF
Banner Engineering Corp., 9714 Tenth Ave. No., Minneapolis, MN USA 55441 • Phone: 763.544.3164 • www.bannerengineering.com • Email: sensors@bannerengineering.com
Step 2: Apply Power
The FlexPower MultiHop radios operate when powered from the brown or gray wire. It is not necessary to supply
power to both.
Apply power to the radios by connecting the cable as shown in the wiring diagram.
5-pin M12 "C" model
connector pin terminals
1 V+
3 V-
5 B+
* Only use pin 5 (gray wire) for radios capable of being powered by solar or battery modules.
** For solar and battery-powered radios, do not apply more than 5.5 V dc to pin 5 or the B+ terminal.
For the communication pin configuration or more details, refer to your specific devices' datasheets.
Step 3: Bind the Radios to Form Networks
Binding MultiHop radios to the master radio ensures the MultiHop radios only exchange data within their wireless network. MultiHop radios will
not communicate until they are bound. Bind the radios before installing them to their final locations.
On the Master radio
1. Triple-click button 2 to enter binding mode. For models with only one button, triple-click the button.
p/n 152653 Rev. C
For the two LED/button models, both LEDs flash red. For single LED/button models, the LED flashes alternatively red and green.
On the Repeater or Slave radios
2. Triple-click button 2 on the slave/repeater radio. For models with only one button, triple-click the button.
The child radio enters binding mode and searches for any Master radio in binding mode. While searching for the Master radio, the two
red LEDs flash alternately. After the child radio finds the Master radio and is bound, both red LEDs are solid for four seconds, then both
red LEDs flash simultaneously four times.
3. Use both rotary dials to assign a decimal MultiHop Radio ID between 11 and 61. The left rotary dial represents
the tens digit (1–6) and the right dial represents the ones digit (0–9) of the MultiHop Radio ID.
4. Repeat steps 2 and 3 for as many slave or repeater radios as are needed for your network.
On the Master radio
5. After all MultiHop radios are bound, exit binding mode on the master by double-clicking button 2. All radio devices begin forming the
network after the master data radio exits binding mode.
DIP Switches
7 8
Step 4: Verify Communications
OFF OFF
When testing the devices before installation, verify the radio devices are at least two meters apart or the communications may fail.
OFF ON
ON OFF
LED 1 LED 2
Green on, then green flashing
Green flashing
Red on
Red flashing
Amber on
Amber flashing
Red on
Red flashing
Wire color 10-30 V dc powered Solar or battery-powered
radios* radios**
Brown +10–30 V dc
Blue dc common (GND) dc common (GND)
Gray 3.6–5.5V dc
Status
Slave/repeater: entering RUN mode
Master: in RUN mode
Slave/repeater: synchronized to the parent radio
Slave/repeater: detected parent radio and searching for other parents within range
Slave/repeater: searching for a parent radio
Slave/repeater: selects a suitable parent
Master: power applied
Slave/repeater: serial data packets transmitting between radio and its parent
Master: serial data packets transmitting between master and its children
Slave/repeater: synchronizing to selected parent radio
1
2
4
3
5