Excelerator Xlt/Xlt 2000 Fork/Crank Assembly Replacement - Invacare Top End Excelerator Owner's Operator And Maintenance Manual

FORK/SPRING/CRANK
EXCELERATOR XLT/XLT 2000
FORK/CRANK ASSEMBLY
REPLACEMENT (FIGURE 3)
NOTE: Invacare recommends that the following proce-
dure be performed by a qualified technician.
1. Note the position of the crank handles.
STEPS 1, 2, 3, 38, 39
Crank
Handles
STEPS 9, 34
Fork
Road Crown Compensator
STEPS 13, 14, 27, 28, 29, 30
Non-Turn
Fork
Washer - Must
Be Installed
as Shown
Front
Wheel
Cap Nuts
FIGURE 3 - EXCELERATOR XLT/XLT 2000 FORK/CRANK ASSEMBLY REPLACEMENT
STEPS 6, 36
Fork
Socket
Screws
Half
Clamp
Fork
Socket
Screws
STEPS 10, 33
Seat Frame
STEPS 16, 17, 24, 25
Fork
Washer
Hex
Bolts,
Locknuts
and
Footrest
Clamps
2. Loosen, but do not remove the two (2) socket screws
that secure the crank handles to the existing fork.
3. Slide the crank handles down towards the front wheel.
4. Remove the chain from the crank handles.
5. Remove the crank handles from the existing fork.
6. Remove the two (2) socket screws and half clamp
that secure the brake handle to the existing fork.
7. Remove the socket nut on the BACK of the existing
fork that secures the brake assembly.
Brake
Handle
Socket
Nut
Shifter
Brake
Arm
STEPS 5, 18, 19, 20, 21, 22, 23, 37
Top
Nuts
Bearing
O-Ring
Frame
Footrest
15
PROCEDURE 5
STEPS 7, 8, 35
Hardware
Fork
Brake Assembly
STEPS 11, 12, 31, 32
Locknut
Hex Bolt
Crank Handles
Bottom Bearing
Fork
F
O
R
K
/
S
P
R
I
N
G
/
C
R
A
N
K
Brake
Arm
Clamp