Stryker 6390 Maintenance Manual
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Stryker 6390 Maintenance Manual

Power-load cot fastener system
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Power-LOAD® Cot Fastener System
6390
Maintenance Manual
2017/09 D.2
6390-009-002 REV D
www.stryker.com

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Summary of Contents for Stryker 6390

  • Page 1 Power-LOAD® Cot Fastener System 6390 Maintenance Manual 2017/09 D.2 6390-009-002 REV D www.stryker.com...
  • Page 2 sample text...
  • Page 3 Caution Warning; crushing of hands Warning; non-ionizing radiation Catalogue number Lot (batch) code Serial number For US Patents see www.stryker.com/patents Manufacturer Date of manufacture Safe working load Dangerous voltage Medical Equipment Recognized by Underwriters Laboratories LLC With Respect to Electric Shock, Fire, and Mechanical Hazards only in accordance with ANSI/AAMI ES60601-1:2012 and CAN/CSA-C22.2 No.
  • Page 4 English text below this symbol is intended for USA audiences only. Registered No: ER35122/14 Registered in United Arab Emirates by the Telecommunications Regulatory Authority Dealer No: DA35173/14 Product complies with applicable EMC standards in Australia/New Zealand Approved by independent communications authority of South Africa 6390-009-002 REV D www.stryker.com...
  • Page 5 Symbols Box manufacturer’s certificate - this packaging box has minimum edge crush test value of 82 lbs/in. Box manufacturer’s certificate - this packaging box has minimum edge crush test value of 51 lbs/in. www.stryker.com 6390-009-002 REV D...
  • Page 6 sample text...

  • Page 7: Table Of Contents

    Cot locks into the trolley at the loading position but LEDs are not on ............28 Cot will not jog up when released from the transport position..............28 Cot will not jog up high enough when released from the transport position............. 29 www.stryker.com 6390-009-002 REV D...
  • Page 8 Trolley position sensor (TPS) replacement ..................... 55 Flat roller and V-guide roller replacement....................58 Hydraulic cylinder removal and replacement ................... 59 Velocity fuse removal and replacement ....................61 Non-locking manual valve removal and replacement ................62 Hose removal and replacement ......................63 6390-009-002 REV D www.stryker.com...
  • Page 9 Primary coil replacement, head end ...................... 73 Transfer lock bearing removal and replacement ..................76 Power-LOAD assembly..........................78 Assembly kit, Power-LOAD - 6390-001-054 ....................81 Anchor assembly............................. 82 Anchor pawl assembly, head end ....................... 85 Anchor plunger assembly, middle ....................... 89 Transfer assembly...........................
  • Page 10 Table of Contents Warranty exclusion and damage limitations ..................146 To obtain parts and service ....................... 146 Return authorization......................... 147 Damaged product..........................147 International warranty clause ......................147 6390-009-002 REV D www.stryker.com...

  • Page 11: Warning/Caution/Note Definition

    Note: Provides special information to make maintenance easier or important instructions clearer. www.stryker.com 6390-009-002 REV D...

  • Page 12: Summary Of Safety Precautions

    The use of accessories, transducers, and cables, other than those specified, with the exception of transducers and cables that are sold by Stryker as replacement parts for internal components, may result in increased emissions or decreased immunity of the Power-LOAD system.

  • Page 13: Pinch Points

    • The manual overrides allow the Power-LOAD system to move freely. • When replacing the battery, do not touch the negative and positive battery terminals together on any metal surface. Pinch points Figure 1: Pinch points www.stryker.com 6390-009-002 REV D...

  • Page 14: Introduction

    Introduction This manual assists you with the operation or maintenance of your Stryker product. Read this manual before operating or maintaining this product. Set methods and procedures to educate and train your staff on the safe operation or maintenance of this product.

  • Page 15: Specifications

    The yellow and black color scheme is a proprietary trademark of Stryker Corporation. Hereby, Stryker declares that the radio equipment type short range device is in compliance with Directive 2014/53/EU. The full text of the EU declaration of conformity is available at the following internet address: http://techweb.med.
  • Page 16 The use of accessories, transducers, and cables, other than those specified, with the exception of transducers and cables that are sold by Stryker as replacement parts for internal components, may result in increased emissions or decreased immunity of the Power-LOAD system.

  • Page 17: Standards With Required Options

    0.1 % weight (w/w) threshold of any (SVHC) as listed by the ECHA as of the 30MAR2010 release. Stryker will continue to monitor REACH regulations for any SVHC that may be included in subsequent ECHA candidate lists and will communicate this information to customers.

  • Page 18: Product Illustration

    General Services Administration R2200 Crystal Drive, Suite 1006 Arlington, VA 22202 USA Telephone: 703-605-2277 For more information about AMD standards, contact: Ambulance Manufacturers Division (National Truck Equipment Association) 37400 Hills Tech Drive Farmington Hills, MI 48331-3414 USA 6390-009-002 REV D www.stryker.com...

  • Page 19: Contact Information

    Portage, MI 49002 To view your operations or maintenance manual online, see https://techweb.stryker.com/. Have the serial number (A) of your Stryker product available when calling Stryker Customer Service or Technical Support. Include the serial number in all written communication. Serial number location Date of manufacture The year of manufacture is the first 2 digits of the serial number.

  • Page 20: Cleaning

    Avoid over saturation. Do not allow the product to stay wet longer than the chemical manufacturer's guidelines for proper disinfecting. Note: Failure to follow the above directions when using these types of cleaners may void this product’s warranty. 6390-009-002 REV D www.stryker.com...

  • Page 21: Preventive Maintenance

    • Individual usage If you are not sure how or when to perform these checks, contact your Stryker Service Technician. When you perform Power-LOAD preventive maintenance checks, you must perform a preventive maintenance check on its corresponding Power-LOAD compatible cot and the optional wheel guide assembly (if applicable) to confirm operability of the entire system.

  • Page 22: Every Twelve Months

    Check is performed with a Power-LOAD compatible Power-PRO cot (Model 6500, 6506, 6510, 6516) • Power-LOAD is locked at the foot end of the vehicle patient compartment with the lifting arms down • Power is turned on • LEDs on the trolley assembly wings flash amber 6390-009-002 REV D www.stryker.com...
  • Page 23 Note: Only the cot will unlock. The trolley should remain at the head end of Power-LOAD. To unlock the trolley, raise the lifting arms and press the trolley release button at the head end of the Power- LOAD system. Slide the trolley only a few inches toward the foot end. www.stryker.com 6390-009-002 REV D...

  • Page 24: Flat Roller And V-Guide Part Replacement Schedule

    For Type II ambulances or if the cot center line is 17.5 in. (44.5 cm) or less from the vehicle wall, make sure that the optional wheel guide assembly (6390-027-000) is installed. Mark N/A if the wheel guide is not required.
  • Page 25 Preventive maintenance Transfer lock bearing part replacement schedule (Continued) Calls per day Months 9-10 11-12 13-15 www.stryker.com 6390-009-002 REV D...

  • Page 26: Maintenance Record

    Preventive maintenance Maintenance record Date Maintenance operation Hours performed 6390-009-002 REV D www.stryker.com...

  • Page 27: Training Record

    Preventive maintenance Training record Training date Trainee name Basic training Refresher update Owner’s manual, in- service, formal class, etc. www.stryker.com 6390-009-002 REV D...

  • Page 28: Quick Reference Replacement Parts

    Quick reference replacement parts These parts are currently available for purchase. Call Stryker Customer Service: 1-800-327-0770 for availability and pricing. Name Number Actuator assembly, trolley 6390-001-028 Battery 6390-001-468 Board, comm, trolley 6390-001-378 Board, inductive primary, anchor 6390-001-147 Board assembly, trolley control...
  • Page 29 Power-LOAD mass casualty fastener, floor mounted fastener (Model 6391) Release lever housing 6390-001-105 Roller assembly, flat 6390-001-027 Roller assembly, V-guide 6390-001-025 6390-001-397 Sensor, angle position (APS) Sensor, trolley position (TPS) 6390-001-361 Switch, master on/off 6390-001-450 Wheel guide rail bumper 6390-001-175 Wheel guide rail 6390-001-176 www.stryker.com 6390-009-002 REV D...

  • Page 30: Troubleshooting

    If rolling is difficult while the transfer is rolling on the anchor Check the metal dead stops (6390-001-246) at the head end of the transfer to make sure that they are fully seated and that they are not rubbing on the anchor extrusion.

  • Page 31: Trolley Rolls Part Of The Way And Stops

    Confirm that the trolley is powered on and the battery is charged. Make sure that the magnet activator (6390-001-106) is present and that it is fastened at the foot end of the anchor. With the lifting arms down, push on the trolley. Make sure that the system does not roll away from the loading position and is locked in this position.

  • Page 32: Cot Release Button Does Not Unlock The Cot From The Trolley

    If no: Remove the trolley covers. In the mechanism in the center of the trolley at the head end, check the trolley arm (6390-001-334) or its return spring. Check to see if the spring is broken or jammed by debris.

  • Page 33: Trolley Does Not Lock In The Loading Position

    Put the trolley in the middle of the transfer. On the extended transfer (located just to the head end of the foot end fastener), the transfer trolley pawl (6390-001- 073) should be sticking out of the transfer about 1/2”. If the pawl is not sticking up or does not return when pressed, check its return spring.

  • Page 34: Cot Locks Into The Trolley At The Loading Position But Leds Are Not On

    Cot locks into the trolley at the loading position but LEDs are not on Confirm that the trolley is on and the battery is charged. Make sure that the magnet activator (6390-001-106) is present and that it is properly fastened at the foot end of the anchor.

  • Page 35: Cot Will Not Jog Up High Enough When Released From The Transport Position

    If the trolly control panel LED illuminates solid green only, then the trolley may not see what position it is in. Make sure that the magnet activator (6390-001-106) is present. Make sure that the magnet activator (6390-001-106) is fastened and secure at the foot end of the anchor. If the head end LED indicators are on Make sure that the trolley motor is running when you press the cot switch.

  • Page 36: Lifting Arms Lower, But The Cot Legs Do Not Extend When You Press The Extend (+) Button

    Check the motor and voltage to the motor. If voltage is present, replace the motor (6390-101-132). Check the motor and voltage to the motor. If voltage is not present, replace the motor cable (6390-101-431) or the control board assembly (6390-101-014).

  • Page 37: Trolley Hydraulic Motor Is Noisy When You Press The Extend (+) Or Retract (-) Button

    Close the docked/locked latch and use the trolley control panel to cycle the lifting arms up and down a few times without a cot. Check for proper operation of the support sensor (6390-001-452). Make sure that both switches have continuity when weight of < 100 lb is applied.

  • Page 38: Cot Legs Are Retracted, But The Cot Is Not Lifted By The Lifting Arms When You Press The Retract (-) Button

    Check the support sensor (6390-001-397) on the trolley. Check the cable and connections to the control board. Check for an error on the trolley control panel. If there is an error, call Stryker Service. Check the cot by itself for proper functionality.

  • Page 39: Trolley Does Not Lift Smoothly When You Press The Retract (-) Button

    Close the docked/locked latch and use the trolley control panel to cycle the lifting arms up and down a few times without a cot. Check for proper operation of the support sensor (6390-001-452). Make sure that both switches have continuity when weight < 100 lb is on the lifting arms.

  • Page 40: Trolley Manual Release Button Does Not Lower The Lifting Arms

    If the manual release valve is actuating, then the problem is a faulty velocity fuse. The velocity fuse (6390-001- 381) is located in the cap end cylinder port under the elbow fitting. Remove and replace the velocity fuse.

  • Page 41: Trolley Makes Noises While Rolling

    If no, see Cot does not jog down once in the transport position on page If yes, make sure that the cot foot end guide (6500-002-111) is aligned with the transfer foot end guide (6390- 001-220). To ensure alignment, firmly move the cot foot end back and forth and the cot should drop in place.
  • Page 42 Clear any debris from the top of the anchor and the channels in the transfer. Note: Foreign objects that do not allow the trolley to reach the full out position could cause this mechanism to not operate properly. 6390-009-002 REV D www.stryker.com...

  • Page 43: Service

    (Figure 3 on page 38). Press the trolley release button at the head end of the anchor (B) (Figure 3 on page 38). Pull the trolley toward the foot end to the middle of the transfer assembly. www.stryker.com 6390-009-002 REV D...
  • Page 44 Using a T25 Torx driver, remove the two screws that secure the transfer trim (E) (Figure 4 on page 39). Note: The trolley will drop down slightly as you remove it from the transfer. Do not tip the trolley upside down, forward, or onto its side. 6390-009-002 REV D www.stryker.com...
  • Page 45 Installer 2, position hands at B1 and B2 (Figure 5 on page 40). Move the trolley toward the head end until it is off of the transfer. Remove the trolley from the anchor. Place the trolley in a suitable work area. www.stryker.com 6390-009-002 REV D...

  • Page 46: Cover Removal And Replacement

    12. Verify proper operation of the product before returning it to service. Cover removal and replacement Tools Require • T25 Torx driver • 5/32" hex wrench Procedure WARNING While servicing or installing covers, do not pinch cables. 6390-009-002 REV D www.stryker.com...
  • Page 47 Using a 5/32" hex wrench, remove one hex head screw (E) from the top of the left side cover (D) (Figure 7 on page 42). Remove the cover. Save the side cover, left and all screws for reinstallation. www.stryker.com 6390-009-002 REV D...

  • Page 48: Manual Release Button Assembly Removal And Replacement

    Remove the slic pin (A) from the switch/bracket assembly (Figure 8 on page 43). Using a T25 Torx driver, remove the two button head cap screws (B) that secure the manual release button bracket to the trolley frame (Figure 8 on page 43). 6390-009-002 REV D www.stryker.com...
  • Page 49 Using a 5/32" hex wrench, loosen (do not remove) the socket head cap screw (C) that secures the manual release button bracket to the trolley frame (Figure 8 on page 43). Figure 8: Manual release button assembly www.stryker.com 6390-009-002 REV D...

  • Page 50: Control Board Assembly Removal And Replacement

    • WARNING ESD precautions should be taken when handling the control board. For more information about ESD protection, contact Stryker Technical Support at (800) 327-0770. Procedure Remove the manual release button assembly. See Manual release button assembly removal and replacement on page Using a 3/32"...

  • Page 51: Master On/Off Switch Replacement

    Note: Do not dispose of as unsorted municipal waste. Refer to your local distributor for return or collection systems available in your country. Reverse steps to reinstall. Note: Do not overtighten the nuts. Verify proper operation of the product before returning it to service. www.stryker.com 6390-009-002 REV D...

  • Page 52: Trolley Actuator Assembly Replacement

    Figure 11: Master On/Off switch and manual release button bracket assembly Trolley actuator assembly replacement Tools required • T20 Torx driver Procedure Remove the manual release button assembly. See Manual release button assembly removal and replacement on page 6390-009-002 REV D www.stryker.com...
  • Page 53 Pull the actuator out and up towards the trolley control board to remove. Reverse steps to reinstall. Note: Make sure that the cables are seated and routed correctly. Verify proper operation of the product before returning it to service. www.stryker.com 6390-009-002 REV D...

  • Page 54: Hydraulics Assembly Removal And Replacement

    Unclip the cables from the trolley routing tray and the hydraulic hoses. Unplug the USB quick connect and the D+L-L lock switch cable from the main cable. Position the main cable assembly toward the center of the trolley to allow clearance. 6390-009-002 REV D www.stryker.com...
  • Page 55 Pull outward to remove the pump assembly and set the pump assembly on top of the wing plate, left. Using a 1/4" hex wrench and a 1/2" combination wrench, remove the end cap cylinder pin (D) and nut (E) (Figure 15 on page 49). Figure 15: End cap cylinder pin and nut locations www.stryker.com 6390-009-002 REV D...
  • Page 56 10. While lifting up on the cylinder, pull the hydraulic cylinder rod end assembly out. Save the hydraulic cylinder rod end assembly for reinstallation. 11. Using a 3/16" hex wrench, remove the two screws (G) that secure the pin bracket (H) to the trolley (Figure 17 on page 51). 6390-009-002 REV D www.stryker.com...

  • Page 57: Hydraulic Cylinder Rod End Replacement

    Pull the trolley assembly out of the patient compartment until it locks into the loading position. Remove the trolley covers. See Cover removal and replacement on page Press the main power button to turn the product off. www.stryker.com 6390-009-002 REV D...

  • Page 58: Communication Board Replacement

    While lifting up on the cylinder, pull the hydraulic cylinder rod end assembly (C) out and discard (Figure 18 on page 52). Reverse steps to reinstall. Verify proper operation of the product before returning it to service. Communication board replacement Tools Required • Diagonal pliers 6390-009-002 REV D www.stryker.com...

  • Page 59: Inductive Coil Replacement

    Figure 20: Communication board assembly Inductive coil replacement Tools required • 5/32" hex wrench • 3/16" hex wrench • T25 Torx driver Procedure Remove the manual release button assembly. See Manual release button assembly removal and replacement on page www.stryker.com 6390-009-002 REV D...
  • Page 60 Using a 3/16" hex wrench, remove the screw (B) that secures the inductive coil assembly to the frame (Figure 21 on page 54). Remove the cover (C) (Figure 21 on page 54). Save for reinstallation. Figure 21: Inductive coil assembly 6390-009-002 REV D www.stryker.com...

  • Page 61: Trolley Position Sensor (Tps) Replacement

    Tools required • T25 Torx driver • 1/8" hex wrench • 5/32" hex wrench • 1/4" ratchet Procedure Remove the trolley. See Trolley removal on page Remove the trolley covers. See Cover removal and replacement on page www.stryker.com 6390-009-002 REV D...
  • Page 62 (Figure 24 on page 57). Using 1/8" hex wrench, remove the flat head cap screw (C) that secures the link to the trolley mechanism arm and remove the trolley mechanism pivot pillar (D) (Figure 24 on page 57). 6390-009-002 REV D www.stryker.com...
  • Page 63 (Figure 24 on page 57). Note: Rotate the link to remove the pivot pillar. During removal, pay attention to the orientation of the pivot pillar. Figure 24: TPS assembly www.stryker.com 6390-009-002 REV D...

  • Page 64: Flat Roller And V-Guide Roller Replacement

    Using a 1/4" socket with a 3/8" drive ratchet, loosen (do not remove) the pivot bolt that secures the bad roller to the trolley. Note: The V-guide rollers are on the patient right side (five rollers) (A) and the flat rollers are on the patient left side (two rollers) (B) (Figure 26 on page 59). 6390-009-002 REV D www.stryker.com...

  • Page 65: Hydraulic Cylinder Removal And Replacement

    Note: This makes working on the product easier, but is not required. Press the manual release button on the Power-LOAD control panel until the lifting arms are in the lowest position. Remove the trolley covers. See Cover removal and replacement on page www.stryker.com 6390-009-002 REV D...
  • Page 66 Note: Pay attention to the location of all the cable ties for reinstallation. Figure 28: Cable ties locations While lifting up on the cylinder, remove the hydraulic cylinder rod end assembly (C) (Figure 27 on page 60). Save the hydraulic cylinder rod end assembly for reinstallation. 6390-009-002 REV D www.stryker.com...

  • Page 67: Velocity Fuse Removal And Replacement

    Velocity fuse removal and replacement Tools Required • 1/8" hex wrench • 11/16" combination wrench • 5/8" combination wrench • Torque wrench (in-lb) Procedure Pull the trolley assembly out of the patient compartment until it locks into the loading position. www.stryker.com 6390-009-002 REV D...

  • Page 68: Non-Locking Manual Valve Removal And Replacement

    Verify proper operation of the product before returning it to service. Figure 30: Velocity fuse components Non-locking manual valve removal and replacement Tools Required • 7/16" deep well socket • 7/8" deep well socket • 3/8" drive ratchet 6390-009-002 REV D www.stryker.com...

  • Page 69: Hose Removal And Replacement

    Verify proper operation of the product before returning it to service. Figure 31: Non-locking manual valve Hose removal and replacement Tools Required • 11/16" combination wrench • (2) 9/16" combination wrench • T25 Torx driver Procedure www.stryker.com 6390-009-002 REV D...
  • Page 70 Using an 11/16" combination wrench, disconnect the hydraulic hose (A) closest to the mounting bracket at the head end of the trolley (Figure 32 on page 64 Figure 33 on page 65). Note: Hydraulic fluid will leak from the cylinder and hoses. Lay down towels to catch fluid. Figure 32: Hydraulic hose location 6390-009-002 REV D www.stryker.com...

  • Page 71: Pump / Motor Assembly Replacement

    Pull the trolley assembly out of the patient compartment until it locks into the loading position. Note: This makes working on the product easier, but is not required. Remove the hydraulics assembly. See Hydraulics assembly removal and replacement on page www.stryker.com 6390-009-002 REV D...

  • Page 72: Motor Cable Removal And Replacement

    Pull the trolley assembly out of the patient compartment until it locks into the loading position. Note: This makes working on the product easier, but is not required. Remove the trolley covers. See Cover removal and replacement on page Remove the hydraulics assembly. See Hydraulics assembly removal and replacement on page 6390-009-002 REV D www.stryker.com...

  • Page 73: Motor Replacement

    Pull the trolley assembly out of the patient compartment until it locks into the loading position. Note: This makes working on the product easier, but is not required. Remove the trolley covers. See Cover removal and replacement on page Remove the motor cable. See Motor cable removal and replacement on page www.stryker.com 6390-009-002 REV D...

  • Page 74: Pressure Compensated Flow Control Valve Replacement

    Pull the trolley assembly out of the patient compartment until it locks into the loading position. Note: This makes working on the product easier, but is not required. Remove the trolley covers. See Cover removal and replacement on page Remove the hydraulics assembly. See Hydraulics assembly removal and replacement on page 6390-009-002 REV D www.stryker.com...

  • Page 75: Battery Replacement

    Press the main power button to turn the product off. Using a T25 Torx driver, remove the two button head cap screws (A) that secure the rear trolley plate cover (B) to the trolley frame (Figure 38 on page 70). Remove the cover. www.stryker.com 6390-009-002 REV D...

  • Page 76: Filling The Reservoir

    Using a 3/16" hex wrench, remove the fill plug (D). (Figure 38 on page 70). See Battery replacement on page Fill the reservoir up to the bottom of the fill port with Mobil Mercon ® V Blend ATF Oil (6500-001-293). Reinstall the plug. 6390-009-002 REV D www.stryker.com...

  • Page 77: Primary Coil Replacement, Foot End

    Using a 1/8'' hex wrench, remove on the of the two flat head cap screws (B) that secure the release lever housing (F) to the anchor (Figure 40 on page 71). Figure 40: Remove the anchor plunger assembly www.stryker.com 6390-009-002 REV D...
  • Page 78 14. Reverse steps to reinstall. Torque the V-guide roller assembly and flat roller assembly to 235 to 317 in-lb. Torque the anchor mounting posts to 60 ± 10 ft-lb. 15. Verify proper operation before returning the product to service. 6390-009-002 REV D www.stryker.com...

  • Page 79: Primary Coil Replacement, Head End

    Using two 1/8'' hex wrenches, remove the four flat head cap screws (B) that secure the anchor pawl assembly to the anchor (Figure 43 on page 74). Pull the anchor pawl assembly toward the head end of the anchor to remove the anchor pawl assembly. www.stryker.com 6390-009-002 REV D...
  • Page 80 Unplug the two coil wires from the inductive primary board. 10. Using diagonal pliers, cut the cable ties (D) that secure the coil wires to the wire management strap (Figure 44 on page 74). Figure 44: Remove cable ties 6390-009-002 REV D www.stryker.com...
  • Page 81 11. Using a T25 Torx driver, remove the four button head cap screws (E) that secure the two retainer wings and remove the retainer wings (Figure 45 on page 75). Save all parts. Figure 45: Remove the retainer wings www.stryker.com 6390-009-002 REV D...

  • Page 82: Transfer Lock Bearing Removal And Replacement

    15. Verify proper operation before returning the product to service. Transfer lock bearing removal and replacement Tools required • 5/32'' hex wrench Procedure Remove the trolley. See Trolley removal on page Remove the transfer. See Transfer removal on page 6390-009-002 REV D www.stryker.com...
  • Page 83 77). Note: Prior to reinstallation, grease the transfer lock pin assembly with molybdenum disulfide lubricant (6390-001-263). Using a 5/32'' hex wrench, reinstall the four flat head cap screws that secure that transfer lock cap (B) to the anchor extrusion. Start each screw first and then tighten all four screws.

  • Page 84: Power-Load Assembly

    Power-LOAD assembly 6390-001-010 Rev E (Reference only) 6390-009-002 REV D www.stryker.com...
  • Page 85 2. Drill .400/.450 diameter hole through Item F for assembly. Hole to be drilled at pre-machined counter-sunk locations only. 3. Torque to 60 ± 10 ft-lb 4. Drill .600/.656 diameter hole through item F for assembly hole to be drilled at one of the pre-machined pocket locations only. www.stryker.com 6390-009-002 REV D...
  • Page 86 2. Drill .400/.450 diameter hole through 6390-001-107, floor plate, for assembly. Hole to be drilled at pre-machined countersink locations only. 3. Torque to 60 ± 10 ft-lb 4. Drill .600/.656 diameter hole through 6390-001-107, floor plate, for assembly hole to be drilled at one of the pre- machined pocket locations only. Item...

  • Page 87: Assembly Kit, Power-Load - 6390-001-054

    Assembly kit, Power-LOAD - 6390-001-054 Rev C (Reference only) Item Number Name Quantity 0004-658-000 Socket head cap screw 0004-662-000 Socket head cap screw 0004-665-000 Button head cap screw 6390-001-106 Trolley magnet activator 6390-001-150 Anchor mounting post 6390-001-210 Transfer trim, head end, left...

  • Page 88: Anchor Assembly

    Anchor assembly 6390-001-011 Rev F (Reference only) 6390-009-002 REV D www.stryker.com...
  • Page 89 V-guide roller assembly 6390-001-027 Flat roller assembly 6390-101-105 Anchor trigger housing, foot end 639001010074 Transfer lock pin assembly 6390-001-100 Machined anchor extrusion 6390-001-103 Anchor roller axle 6390-001-104 Anchor trigger 6390-001-112 Anchor pivot pin, threaded 6390-001-113 Anchor drive block www.stryker.com 6390-009-002 REV D...
  • Page 90 Anchor rod drive, rear 6390-001-179 Anchor seal, head end 6390-001-180 Anchor seal, foot end 6390-001-181 Anchor seal, side 6390-001-193 Detent spring ramp 6390-101-195 Transfer lock housing 6390-101-196 Transfer lock cap 6390-001-190 Anchor drive rod, bearing sleeve, long 1 6390-009-002 REV D www.stryker.com...

  • Page 91: Anchor Pawl Assembly, Head End

    Anchor pawl assembly, head end 6390-001-024 Rev C (Reference only) www.stryker.com 6390-009-002 REV D...
  • Page 92 Anchor pawl assembly, head end 6390-009-002 REV D www.stryker.com...
  • Page 93 Anchor pawl assembly, head end www.stryker.com 6390-009-002 REV D...
  • Page 94 6390-001-112 Anchor pivot pin, threaded 6390-001-123 Retainer wing 6390-001-124 Anchor actuator pin, head end 6390-001-125 Anchor housing, head end 6390-001-137 Wire protector 6390-001-147 Inductive primary board 6390-001-149 Pawl pivot pin 6390-001-164 Wire management strap, head end 6390-009-002 REV D www.stryker.com...

  • Page 95: Anchor Plunger Assembly, Middle

    Anchor plunger assembly, middle 6390-101-023 Rev A (Reference only) Item Number Name Quantity 0023-163-000 Screw 0038-886-000 Torsion spring - anchor coil housing 0038-888-000 Compression, wire 6390-001-030 Anchor coil assembly, mid 6390-001-112 Anchor pivot pin, threaded 6390-001-115 Pivot actuator 6390-001-116 Anchor housing, middle...

  • Page 96: Transfer Assembly

    Transfer assembly 6390-101-012 Rev C (Reference only) 6390-009-002 REV D www.stryker.com...
  • Page 97 Transfer assembly www.stryker.com 6390-009-002 REV D...
  • Page 98 Transfer assembly 6390-009-002 REV D www.stryker.com...
  • Page 99 Transfer assembly www.stryker.com 6390-009-002 REV D...
  • Page 100 Transfer assembly Item Number Name Quantity 0001-195-000 Flat head cap screw 0004-660-000 Socket head cap screw 0004-662-000 Socket head cap screw 0004-665-000 Button head cap screw 6390-009-002 REV D www.stryker.com...
  • Page 101 Transfer lock override slide 6390-001-266 Transfer lock link, short 6390-001-267 Transfer lock link, long 6390-001-269 Detent spring 6390-001-270 Detent roller 6390-001-299 Label, chevron 0004-585-000 Button head cap screw 6506-001-114 Label, warning, crushing of hands 6390-001-276 Transfer wear pad www.stryker.com 6390-009-002 REV D...

  • Page 102: Foot End Fastener Assembly

    Foot end fastener assembly 6390-101-018 Rev A (Reference only) Item Number Name Quantity 0026-556-000 Dowel pin 0038-890-000 Compression, wire 6390-101-224 Foot end fastener hook 6390-001-220 Foot end fastener guide 6390-009-002 REV D www.stryker.com...

  • Page 103: Transfer Trolley Lock Assembly

    Transfer trolley lock assembly 6390-001-021 Rev A (Reference only) Item Number Name Quantity 0038-890-000 Compression, wire 6390-001-073 Transfer trolley lock assembly 6390-001-250 Transfer trolley bracket 6390-001-252 Transfer trolley lock spring cap 6390-001-259 Trolley lock pivot pin www.stryker.com 6390-009-002 REV D...

  • Page 104: Trolley Assembly

    Trolley assembly 6390-001-013 Rev G (Reference only) 6390-009-002 REV D www.stryker.com...
  • Page 105 Trolley assembly 1. Angle sensor to be connected to Item AD with indicating dot oriented to top. 2. Item H orientation. www.stryker.com 6390-009-002 REV D...
  • Page 106 Trolley assembly 6390-009-002 REV D www.stryker.com...
  • Page 107 Trolley assembly www.stryker.com 6390-009-002 REV D...
  • Page 108 Wing cover, left 6390-101-062 Trolley rear cover plate, left 6390-101-063 Trolley rear cover plate, right 6390-001-309 Arm hinge pin 6390-001-311 Hinge cover plate 6390-001-313 Cylinder clevis pin 6390-001-377 Angle sensor link 6390-101-420 Trolley top cover 0011-454-000 Plain washer 6390-009-002 REV D www.stryker.com...

  • Page 109: Trolley Main Frame

    Trolley main frame 6390-001-015 Rev AA (Reference only) Torque item AM Torque item J to 235-317 in-lb to 13-19 ft-lb Torque item J to 13-19 ft-lb Torque item AL to 235-317 in-lb Torque item AM to 235-317 in-lb Torque item D...
  • Page 110 Trolley main frame Torque item B to 68-92 in-lb Torque item K to 20-28 ft-lb 6390-009-002 REV D www.stryker.com...
  • Page 111 Trolley main frame Torque item DE to 480-600 in-lb www.stryker.com 6390-009-002 REV D...
  • Page 112 Trolley main frame Torque item C to 45 max in-oz 6390-009-002 REV D www.stryker.com...
  • Page 113 Trolley main frame www.stryker.com 6390-009-002 REV D...
  • Page 114 Trolley main frame 6390-009-002 REV D www.stryker.com...
  • Page 115 Trolley main frame www.stryker.com 6390-009-002 REV D...
  • Page 116 Trolley main frame 6390-009-002 REV D www.stryker.com...
  • Page 117 Trolley main frame www.stryker.com 6390-009-002 REV D...
  • Page 118 Trolley main frame 6390-009-002 REV D www.stryker.com...
  • Page 119 Trolley main frame www.stryker.com 6390-009-002 REV D...
  • Page 120 0004-666-000 Button head cap screw 0005-047-000 Carriage bolt 0011-436-000 Washer 0016-014-000 Fiberlock hex nut 0015-003-000 Hex nut 6390-001-588 Secondary coil lock 0018-009-000 Extruded “U” nut 0023-167-000 Delta screw 0023-296-000 Pan head machine screw 0023-321-000 Delta screw 6390-009-002 REV D www.stryker.com...
  • Page 121 Delta screw 6390-101-014 Control board assembly 6390-001-025 V-guide roller assembly 6390-001-027 Flat roller assembly 6390-001-028 Trolley actuator assembly - 6390-001- 028 on page 127 6390-001-035 Wing assembly, left on page 118 6390-001-043 Trolley/transfer interface mechanism on page 117 6390-001-045 Trolley arm mechanism...
  • Page 122 Handle lock pivot base 0011-518-000 Washer 0028-217-000 Push nut 0058-143-000 Adhesive backed mounting tab 6390-001-545 Battery fuse extension cable 0023-162-000 Delta screw 0004-404-000 Socket head cap screw 6390-001-574 Trolley lock mechanism actuator bushing 6390-001-573 Actuator thrust washer 6390-009-002 REV D www.stryker.com...

  • Page 123: Trolley/Transfer Interface Mechanism

    Trolley/transfer interface mechanism 6390-001-043 Rev C (Reference only) Item Number Name Quantity 0001-195-000 Flat head cap screw 0004-659-000 Socket head cap screw 0004-666-000 Button head cap screw 0011-517-000 Washer 6390-001-303 Trolley main frame top plate 6390-001-325 Trolley stop ramp 6390-001-361...

  • Page 124: Wing Assembly, Left

    Wing assembly, left 6390-001-035 Rev A (Reference only) Item Number Name Quantity 0004-666-000 Button head cap screw 6390-001-039 Hydraulics assembly on page 119 6390-001-339 Wing plate, left 6390-009-002 REV D www.stryker.com...

  • Page 125: Hydraulics Assembly

    Hydraulics assembly 6390-001-039 Rev U (Reference only) Item Number Name Quantity 0016-102-000 Nylock hex nut 6390-001-029 Hydraulic cylinder 6390-101-038 Manifold assembly on page 120 6390-001-167 Manual release link 6390-001-381 Velocity fuse 6390-101-431 Motor cable 6390-001-433 Inner rod bearing 6390-001-436 Hydraulic hose, cap end...

  • Page 126: Manifold Assembly

    Manifold assembly 6390-101-038 Rev B (Reference only) Item Number Name Quantity 6390-001-438 Shuttle spool 406187 Socket head cap screw 6390-001-146 Fitting STR SAE4 J1C4 410462 Compression spring 410521 Filter 6390-009-002 REV D www.stryker.com...
  • Page 127 409278 Plug SAE2 HOL hex 410566 O-ring 413577 Plug SAE2 HOL hex 6390-001-128 Reservoir loader 776573 Hex plug retainer assembly 6390-001-209 Flange RSVR loader 414669 RV spring retainer 364094 AL spacer 411888 Filter screen 401273 O-ring www.stryker.com 6390-009-002 REV D...

  • Page 128: Trolley Manual Release Assembly

    Trolley manual release assembly 6390-001-046 Rev C (Reference only) Item Number Name Quantity 0004-665-000 Button head cap screw 0011-518-000 Washer 0023-163-000 Delta screw Manual release linkage assembly, left 1 6390-001-060 6390-001-326 Actuation rod 6390-001-328 Manual cot release slider block 6390-001-329...
  • Page 129 Trolley manual release assembly Item Number Name Quantity 6390-001-387 Release handle retainer 6390-001-323 Cot manual release pin 0028-217-000 Push nut 6390-001-382 Trolley release handle link arm www.stryker.com 6390-009-002 REV D...

  • Page 130: Trolley Arm Assembly

    Trolley arm assembly 6390-001-016 Rev E (Reference only) Item Number Name Quantity 0004-660-000 Socket head cap screw 0004-666-000 Button head cap screw 0004-668-000 Button head cap screw 6390-001-036 Arm, right on page 126 6390-001-037 Arm, left on page 125 6390-001-305...

  • Page 131: Arm, Left

    Arm, left 6390-001-037 Rev E (Reference only) Item Number Name Quantity 0023-163-000 Delta screw 6390-001-417 Arm, left 6390-001-341 Arm grip, left 6390-001-370 Arm cover, foot end, left 6390-001-410 Label, arm, left www.stryker.com 6390-009-002 REV D...

  • Page 132: Arm, Right

    Arm, right 6390-001-036 Rev D (Reference only) Item Number Name Quantity 0023-163-000 Delta screw 6390-001-418 Arm, right 6390-001-368 Arm grip, right 6390-001-369 Arm cover, foot end, right 6390-001-411 Label, arm, right 6390-009-002 REV D www.stryker.com...

  • Page 133: Trolley Actuator Assembly - 6390-001-028

    Trolley actuator assembly - 6390-001-028 Rev A (Reference only) Item Number Name Quantity 0023-296-000 Pan head machine screw 6390-001-476 Lock release actuator housing 6390-001-477 Lock release actuator slide 6390-001-478 Actuator www.stryker.com 6390-009-002 REV D...

  • Page 134: Floor Plate, Install Components

    Floor plate, install components 6390-001-055 Rev C (Reference only) Item Number Name Quantity 0001-194-000 Flat head cap screw 0021-197-000 Set screw 0037-247-000 Rubber grommet 6390-101-108 Floor plate attachment bracket 6390-001-111 End cap, floor plate 6390-001-135 Cable, anchor to vehicle 6390-001-148...

  • Page 135: Wheel Guide, Optional

    Item Number Name Quantity 0001-195-000 Flat head cap screw 0023-296-000 Pan head machine screw 6390-001-017 Wheel guide assembly, optional - 6390- 001-017 on page 130 6390-001-173 Spacer 6390-001-174 Wheel guide support 6390-001-175 Wheel guide rail bumper 6390-001-176 Wheel guide rail...

  • Page 136: Wheel Guide Assembly, Optional - 6390-001-017

    Wheel guide assembly, optional - 6390-001-017 Rev C (Reference only) Item Number Name Quantity 0001-195-000 Flat head cap screw 0038-377-000 Torsion spring 6390-001-185 Wheel guide 6390-001-188 Wheel guide hinge 6390-001-191 Wheel guide nut 0081-500-000 Bearing 0026-403-000 Clevis pin 6390-009-002 REV D...

  • Page 137: Power-Load Assembly, Mts - 639000550010

    Power-LOAD assembly, MTS - 639000550010 Rev AA (Reference only) www.stryker.com 6390-009-002 REV D...
  • Page 138 2. Drill .400/.450 diameter hole through Item F for assembly. Hole to be drilled at pre-machined counter-sunk locations only. 3. Torque to 60 ± 10 ft-lb 4. Drill .600/.656 diameter hole through item F for assembly hole to be drilled at one of the pre-machined pocket locations only. 6390-009-002 REV D www.stryker.com...
  • Page 139 2. Drill .400/.450 diameter hole through 6390-001-107, floor plate, for assembly. Hole to be drilled at pre-machined countersink locations only. 3. Torque to 60 ± 10 ft-lb 4. Drill .600/.656 diameter hole through 6390-001-107, floor plate, for assembly hole to be drilled at one of the pre- machined pocket locations only. Item...

  • Page 140: Recycling Passport - 6390-101-023

    Recycling passport - 6390-101-023 (Reference only) 6390-001-147 Quanti- Recycling/material code Important information Item 6390-001-147 (Inductive Primary Board) 6390-001-030 (Anchor Coil Assembly, Middle) 6390-009-002 REV D www.stryker.com...

  • Page 141: Recycling Passport - 6390-001-024

    Recycling passport - 6390-001-024 (Reference only) 6390-001-147 Quanti- Recycling/material code Important information Item 6390-001-147 (Inductive Primary Board) www.stryker.com 6390-009-002 REV D...

  • Page 142: Recycling Passport - 6390-001-066

    Recycling passport - 6390-001-066 (Reference only) Quanti- Recycling/material code Important information Item 6390-001-337 (Trolley Secondary Coil) 6390-009-002 REV D www.stryker.com...

  • Page 143: Recycling Passport - 6390-001-013

    Recycling passport - 6390-001-013 (Reference only) Quanti- Recycling/material code Important information Item 6390-001-026 (12V, 5 Ah Lead Acid Battery) www.stryker.com 6390-009-002 REV D...

  • Page 144: Recycling Passport - 6390-001-015

    Recycling passport - 6390-001-015 (Reference only) Quanti- Recycling/material code Important information Item 6390-101-014 (Control Board Assembly) 6390-009-002 REV D www.stryker.com...

  • Page 145: Recycling Passport - 6390-001-015

    Recycling passport - 6390-001-015 (Reference only) Quanti- Recycling/material code Important information Item 6390-001-450 (Master On/Off Switch) www.stryker.com 6390-009-002 REV D...

  • Page 146: Recycling Passport - 6390-001-043

    Recycling passport - 6390-001-043 (Reference only) Quanti- Recycling/material code Important information Item 6390-001-361 (TPS Sensor Assembly) 6390-009-002 REV D www.stryker.com...

  • Page 147: Recycling Passport - 6390-001-035

    Recycling passport - 6390-001-035 (Reference only) Quanti- Recycling/material code Important information Item 6390-001-039 (Hydraulics Assembly) www.stryker.com 6390-009-002 REV D...

  • Page 148: Recycling Passport - 6390-001-015

    Recycling passport - 6390-001-015 (Reference only) Quanti- Recycling/material code Important information Item 6390-001-378 (Trolley Comm Board) 6390-009-002 REV D www.stryker.com...

  • Page 149: Emc Information

    MHz and 800 MHz, the separation distance for the higher frequency range applies. Note 2: These guidelines may not apply in all situations. Electromagnetic propagation is affected by absorption and reflection from structures, objects, and people. www.stryker.com 6390-009-002 REV D...
  • Page 150 80 MHz to 800 MHz D=(0.70) (√P) 800 MHz to 2.7 GHz where P is the maximum output power rating of the transmitter in watts (W) according to the transmitter manufacturer and d is the recommended 6390-009-002 REV D www.stryker.com...
  • Page 151 RF compliance level above, the Power-LOAD system should be observed to verify normal operation. If abnormal performance is observed, additional measures may be necessary, such as reorienting or relocating Power- LOAD. Over the frequency range 150 kHz to 80 MHz, field strengths should be less than 20 V/m. www.stryker.com 6390-009-002 REV D...

  • Page 152: Warranty

    (1) year after date of delivery. Stryker’s obligation under this warranty is expressly limited to supplying replacement parts and labor for, or replacing, at its option, any product that is, in the sole discretion of Stryker, found to be defective.
  • Page 153 Stryker will file a freight claim with the appropriate carrier for damages incurred. Claims will be limited in amount to the actual replacement cost. In the event that this information is not received by Stryker within the fifteen (15) day period following the delivery of the product, or the damage was not noted on the delivery receipt at the time of receipt, the customer will be responsible for payment of the original invoice in full within thirty (30) days of receipt.
  • Page 154 Stryker European Operations B. Herikerbergweg 110 Amsterdam 1101 CM Netherlands Stryker Medical 3800 E. Centre Avenue Portage, MI 49002 2017/09 6390-009-002 REV D www.stryker.com...

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