Bacharach Monoxor Plus Configuration And Operation Manual

Bacharach Monoxor Plus Configuration And Operation Manual

Carbon monoxide analyzer
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Carbon Monoxide Analyzer
Configuration and Operation Manual
Instruction 0019-9370
Revision 0
August 2013
GlobalTestSupply
www.
.com
Quality Bacharach Products Online at:
sales@GlobalTestSupply.com
Product Leadership • Training • Service • Reliability

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Summary of Contents for Bacharach Monoxor Plus

  • Page 1 Carbon Monoxide Analyzer Configuration and Operation Manual Instruction 0019-9370 Revision 0 August 2013 GlobalTestSupply www. .com Quality Bacharach Products Online at: sales@GlobalTestSupply.com Product Leadership • Training • Service • Reliability...
  • Page 2 Bacharach’s option, of this product or parts thereof returned to Bacharach and shown to Bacharach’s reasonable satisfaction to have been defective; provided that written notice of the defect is given by buyer to Bacharach within two (2) years after the date of delivery of this Product by Bacharach.
  • Page 3 Product improvements and enhancements are continuous; therefore the specifications and information contained in this document may change without notice. Bacharach, Inc. shall not be liable for errors contained herein or for incidental or consequential damages in connection with the furnishing, performance, or use of this material.
  • Page 4  Monoxor Plus Manual GlobalTestSupply www. .com Quality Bacharach Products Online at: sales@GlobalTestSupply.com 0019-9370 Rev 0...
  • Page 5: Table Of Contents

    4.6. Taking Differential Temperature Measurements ........33 4.7. Timed Ambient CO Testing ..............34 4.8. Printing Using the Optional IrDA Printer ..........35 4.9. Turning Off the Analyzer ............... 37 GlobalTestSupply www. .com Quality Bacharach Products Online at: sales@GlobalTestSupply.com 0019-9370 Rev 0...
  • Page 6 6.1. Error and Warning Messages ..............48 6.2. Replacement Parts ................49 6.3. Accessories .................... 49 6.4. Instrument Identification ..............50 6.5. Service Centers ..................51 Declaration of Conformity ................. 53 ∇ ∇ ∇ GlobalTestSupply www. .com Quality Bacharach Products Online at: sales@GlobalTestSupply.com 0019-9370 Rev 0...
  • Page 7: Overview

    Overview 1.1. Introduction  Thank you for investing in a Bacharach Monoxor Plus carbon monoxide (CO) analyzer. To assure proper use and operator safety, please read the contents of this manual for important information on the operation and maintenance of the analyzer.
  • Page 8: Product Overview

    Except for sensor and battery replacement, this analyzer should only be opened and/or serviced by authorized Bacharach personnel. Failure to comply may void the warranty. HAZARDOUS AREA WARNING: This instrument has not been designed to be intrinsically safe for use in areas classified as hazardous locations.
  • Page 9 • Return your old sensor in a returnable, pre-labeled container. Benefits include no downtime, self calibration, convenience, and cost savings. For additional information about the B-Smart® Calibration Program, contact Bacharach at 1-800-736-4666 or email Help@MyBacharach.com. GlobalTestSupply www. .com Quality Bacharach Products Online at: sales@GlobalTestSupply.com...
  • Page 10 “AA” alkaline batteries • hard carrying case • factory-calibrated and installed CO sensor. Depending on the model and kit, some or all of the following components are included: GlobalTestSupply www. .com Quality Bacharach Products Online at: sales@GlobalTestSupply.com 0019-9370 Rev 0...
  • Page 11: Components

    User Software (FUS) • USB cable (type A to mini B) • Infrared Data Association (IrDA) printer with four disposable “AA” alkaline batteries • printer paper. 1.5. Components GlobalTestSupply www. .com Quality Bacharach Products Online at: sales@GlobalTestSupply.com 0019-9370 Rev 0...
  • Page 12  Overview Monoxor Plus Manual GlobalTestSupply www. .com Quality Bacharach Products Online at: sales@GlobalTestSupply.com 0019-9370 Rev 0...
  • Page 13: Features

    USB 2.0 (mini-B connection) for PC interface and communications • PC Interface (p 37) USB cable (Type A to Mini B)  Fyrite User Software (FUS) (Windows compatible) Updates GlobalTestSupply www. .com Quality Bacharach Products Online at: sales@GlobalTestSupply.com 0019-9370 Rev 0...
  • Page 14: Monoxor  Plus Sales Combinations

    -20° to 650° C 1° C Temp ±3° C (125° to 249° C) < 50 sec (-4° to 1202° F) (1° F) ±4° C (250° to 400° C) GlobalTestSupply www. .com Quality Bacharach Products Online at: sales@GlobalTestSupply.com 0019-9370 Rev 0...
  • Page 15 Duration: 15 hours min, continuous max draw Type: Disposable Lithium Batteries (4 AA) Duration: 20 hours, continuous max draw Type: Rechargeable Duration: 8 hours, continuous max draw ∇ ∇ ∇ GlobalTestSupply www. .com Quality Bacharach Products Online at: sales@GlobalTestSupply.com 0019-9370 Rev 0...
  • Page 16: Setup

    2. Before using the analyzer, check that the water trap/filter is clean and dry. If necessary, dry out the trap and replace the filter element. 3. Push the probe’s “sample gas” tubing onto the GAS inlet connector. GlobalTestSupply www. .com Quality Bacharach Products Online at: sales@GlobalTestSupply.com 0019-9370 Rev 0...
  • Page 17: Front Panel Buttons

    The ESC button cancels most operations and displays the • previous screen. • Pressing function keys accepts the corresponding function defined above that key at the bottom of the display (for example, PRINT, SAVE, MENU, etc.). GlobalTestSupply www. .com Quality Bacharach Products Online at: sales@GlobalTestSupply.com 0019-9370 Rev 0...
  • Page 18: Power Options

    NOTE: The Monoxor Plus does NOT charge rechargeable batteries.  NOTE: The Monoxor Plus sounds a series of beeps to indicate that the batteries need to be replaced. GlobalTestSupply www. .com Quality Bacharach Products Online at: sales@GlobalTestSupply.com 0019-9370 Rev 0...
  • Page 19: Turning On The Monoxor  Plus

    Monoxor Plus in a clean air environment. When the analyzer is in CO Manual mode, the analyzer will indicate the background CO during startup. ∇ ∇ ∇ GlobalTestSupply www. .com Quality Bacharach Products Online at: sales@GlobalTestSupply.com 0019-9370 Rev 0...
  • Page 20: Configuration

    3.2. The Warm-up Sequence Boot Screens Description Splash screen shows the Bacharach logo with version, model number, and serial number information. This screen is displayed for approximately 3 seconds. A warm-up screen is displayed during which the instrument is purged and initialized.
  • Page 21: Main Menu

    • View “run” meters and system diagnostic values • Fresh air diagnostics Access the Device Status Menu (see page 29). • Access the software date, model number, serial number, and version information GlobalTestSupply www. .com Quality Bacharach Products Online at: sales@GlobalTestSupply.com 0019-9370 Rev 0...
  • Page 22: Ambient Co Menu

    NOTE: The Max CO Reading is the highest sampled CO reading – even if the reading was taken in between one of the sample “snapshot” readings. GlobalTestSupply www. .com Quality Bacharach Products Online at: sales@GlobalTestSupply.com 0019-9370 Rev 0...
  • Page 23: Differential Temperature Menu

    Note that a negative differential value will be displayed if T1<T2. GlobalTestSupply www. .com Quality Bacharach Products Online at: sales@GlobalTestSupply.com 0019-9370 Rev 0...
  • Page 24: Memory Options Menu

    Prompts user before clearing all saved tests from memory. Selecting NO returns the display to the Memory Options menu. Selecting YES clears the memory and displays the Memory Cleared message. GlobalTestSupply www. .com Quality Bacharach Products Online at: sales@GlobalTestSupply.com 0019-9370 Rev 0...
  • Page 25: Setup Menu

    Set Clock display indicates 12-hour time format and MM/DD/YY date format. Similarly, the absence of AM or PM indicates 24-hour time format and the date is in DD/MM/YY format. GlobalTestSupply www. .com Quality Bacharach Products Online at: sales@GlobalTestSupply.com 0019-9370 Rev 0...
  • Page 26 3x. Options are shown below with their respective Run/Hold screens. Use the UP () and DOWN () arrow buttons to scroll through display items that don’t fit on the screen. Zoom Level Sample Run/Hold Screen GlobalTestSupply www. .com Quality Bacharach Products Online at: sales@GlobalTestSupply.com 0019-9370 Rev 0...
  • Page 27 When finished, press ENTER to save the row’s changes. Repeat for all 3 lines. Then select EDIT COMPLETE and press ENTER to finish. SELECT MODE EDITING MODE GlobalTestSupply www. .com Quality Bacharach Products Online at: sales@GlobalTestSupply.com 0019-9370 Rev 0...
  • Page 28 1. Use the UP () and DOWN () arrow buttons to select the desired time period. 2. Press ENTER to save the selection or ESC to revert to the previous setting. GlobalTestSupply www. .com Quality Bacharach Products Online at: sales@GlobalTestSupply.com 0019-9370 Rev 0...
  • Page 29 Use the UP () and DOWN () arrow buttons to scroll through Inactivity Timeout options (never [default], 20, 30, or 60 minutes). Use the ENTER key to enable the selected timeout. GlobalTestSupply www. .com Quality Bacharach Products Online at: sales@GlobalTestSupply.com 0019-9370 Rev 0...
  • Page 30 Use the UP () and DOWN () arrow buttons to highlight the desired date format. Press ENTER to save new date format. Press ESC to quit without saving. GlobalTestSupply www. .com Quality Bacharach Products Online at: sales@GlobalTestSupply.com 0019-9370 Rev 0...
  • Page 31 CO sensor. The instrument uses the stored value to indicate background CO values after warm-up instead of performing an auto-zero on the background gas. GlobalTestSupply www. .com Quality Bacharach Products Online at: sales@GlobalTestSupply.com 0019-9370 Rev 0...
  • Page 32 0 ppm. When the CO Alarm Limit option is enabled, the built- in buzzer will sound if CO readings exceed the CO alarm limit that you defined. GlobalTestSupply www. .com Quality Bacharach Products Online at: sales@GlobalTestSupply.com 0019-9370 Rev 0...
  • Page 33: Calibration Menu

    Press ESC to return to the SETUP MENU. NOTE: The calibration password can be  changed through the Fyrite User Software (FUS). Refer to Chapter 5 (page 38) for additional screens and calibration procedures. GlobalTestSupply www. .com Quality Bacharach Products Online at: sales@GlobalTestSupply.com 0019-9370 Rev 0...
  • Page 34: Diagnostics Menu

    Displays fresh air diagnostics similar to the display at warm-up. After the warm-up countdown, any detected errors are displayed. Otherwise, a “Success” message is displayed. GlobalTestSupply www. .com Quality Bacharach Products Online at: sales@GlobalTestSupply.com 0019-9370 Rev 0...
  • Page 35: Status Menu

    This is the device status screen which displays information about the device. Some of the information displayed on this screen includes serial number, firmware version, model number, etc. ∇ ∇ ∇ GlobalTestSupply www. .com Quality Bacharach Products Online at: sales@GlobalTestSupply.com 0019-9370 Rev 0...
  • Page 36: Operation

    Press the Run/Hold button once to display the HOLD screen (last values), and a second time to display the RUN screen (dynamic display of current CO level in ppm, temperature, and min/max CO values. GlobalTestSupply www. .com Quality Bacharach Products Online at: sales@GlobalTestSupply.com 0019-9370 Rev 0...
  • Page 37: The Run And Hold Screens

     Monoxor Plus Manual Operation NOTE: If a sensor error was detected during warm-up, the CO Sensor Error Screen will be displayed. 4.3. The RUN and Hold Screens GlobalTestSupply www. .com Quality Bacharach Products Online at: sales@GlobalTestSupply.com 0019-9370 Rev 0...
  • Page 38: Co Trending Graph

    After taking a gas sample, remove the probe and take the analyzer to an area containing fresh air. Allow the pump to run until the CO reading drops to near zero. GlobalTestSupply www. .com Quality Bacharach Products Online at: sales@GlobalTestSupply.com 0019-9370 Rev 0...
  • Page 39: Taking Differential Temperature Measurements

    After a T2 temperature reading is displayed and stabilizes, press the F3 (SAVE) button to store the current T2 temperature reading. The temperature differential temperature (T1-T2) will be displayed. GlobalTestSupply www. .com Quality Bacharach Products Online at: sales@GlobalTestSupply.com 0019-9370 Rev 0...
  • Page 40: Timed Ambient Co Testing

    Follow the on-screen instructions to initiate the test. Refer to page 16 for details on navigating the ambient CO test screens, viewing results, saving results to memory, and printing results. GlobalTestSupply www. .com Quality Bacharach Products Online at: sales@GlobalTestSupply.com 0019-9370 Rev 0...
  • Page 41: Printing Using The Optional Irda Printer

    Position the printer within 8 to 16 inches (20 to 41 cm) from the instrument and at no greater than a 60-degree angle. Press F1 to print. Turn off printer when complete. GlobalTestSupply www. .com Quality Bacharach Products Online at: sales@GlobalTestSupply.com 0019-9370 Rev 0...
  • Page 42  Operation Monoxor Plus Manual IR Communications Settings: Baud Rate: 9600 Data Bits: Stop Bits: Parity: None Protocol: IRDA-SIR Distance: 8-16 in (20-41 cm) Angle: 60° maximum GlobalTestSupply www. .com Quality Bacharach Products Online at: sales@GlobalTestSupply.com 0019-9370 Rev 0...
  • Page 43: Turning Off The Analyzer

    • • calibration password customer logo • • time meters firmware updates  • • B-SMART code language. • user name ∇ ∇ ∇ GlobalTestSupply www. .com Quality Bacharach Products Online at: sales@GlobalTestSupply.com 0019-9370 Rev 0...
  • Page 44: Calibration And Maintenance

    NOTE: An analyzer that tests natural gas furnaces normally requires less frequent cleaning than an analyzer used for testing coal- or oil-fired furnaces. GlobalTestSupply www. .com Quality Bacharach Products Online at: sales@GlobalTestSupply.com 0019-9370 Rev 0...
  • Page 45: Equipment Required

    Allow the parts to dry completely. If available, blow compressed air through the probe to expedite the drying process. Reconnect gas sample hose to the disposable filter assembly. GlobalTestSupply www. .com Quality Bacharach Products Online at: sales@GlobalTestSupply.com 0019-9370 Rev 0...
  • Page 46: Filter Replacement

     Calibration and Maintenance Monoxor Plus Manual 5.3. Filter Replacement GlobalTestSupply www. .com Quality Bacharach Products Online at: sales@GlobalTestSupply.com 0019-9370 Rev 0...
  • Page 47: Co Sensor Replacement

    Calibration and Maintenance 5.4. CO Sensor Replacement 5.4.1. Accessing the CO Sensor 5.4.2. Material Required (As Needed)  • CO Sensor (P/N 0024-7265) or B-Smart sensor (P/N 0024-1467). GlobalTestSupply www. .com Quality Bacharach Products Online at: sales@GlobalTestSupply.com 0019-9370 Rev 0...
  • Page 48: Co Sensor Replacement Procedure

    Use the UP () and DOWN () arrow buttons to enter the 10-digit  alphanumeric code supplied with the pre-calibrated B-SMART sensor. Use the LEFT () and RIGHT () arrow buttons to move the cursor across the screen. Press ENTER. GlobalTestSupply www. .com Quality Bacharach Products Online at: sales@GlobalTestSupply.com 0019-9370 Rev 0...
  • Page 49: Temperature Calibration

    CALIBRATION MENU. If an incorrect code was entered, the screen will display "Invalid Code." Check to make sure the correct code has been entered. If problem persists, contact your nearest Bacharach Service Provider.   NOTE: B-SMART codes can be entered through the Fyrite User Software (FUS).
  • Page 50 TS-SPAN screen. Set thermocouple simulator to 572° F (300° C), and then use the UP (), DOWN (), LEFT (), and RIGHT () arrow buttons to enter an Applied GlobalTestSupply www. .com Quality Bacharach Products Online at: sales@GlobalTestSupply.com 0019-9370 Rev 0...
  • Page 51: Co Sensor Calibration

    Use the UP () and DOWN () arrow buttons to select the SETUP menu and press ENTER. From the Setup Menu, use the UP () and DOWN () arrow buttons to select the CO Zero Setting parameter then press ENTER. GlobalTestSupply www. .com Quality Bacharach Products Online at: sales@GlobalTestSupply.com 0019-9370 Rev 0...
  • Page 52: Co Sensor Span Procedure

    Applied value that exactly equals the concentration stamped on the CO cylinder. NOTE: Bacharach recommends using a 500 ppm calibration gas, however the calibration range is from 20 to 1,000 ppm. An attempt to calibrate outside this range will cause the message “Applied Value High”...
  • Page 53: T-Ref Sensor Calibration

    5.7. T-Ref Sensor Calibration The T-Ref sensor is located inside the instrument. Calibration is done at the factory and should not need to be done in the field. ∇ ∇ ∇ GlobalTestSupply www. .com Quality Bacharach Products Online at: sales@GlobalTestSupply.com 0019-9370 Rev 0...
  • Page 54: Troubleshooting

    If a particular sensor is in error during warm-up, the NOTE: instrument automatically displays the error. The instrument continues to operate with the sensor in error, however information dependent on the sensor in error is not displayed. GlobalTestSupply www. .com Quality Bacharach Products Online at: sales@GlobalTestSupply.com 0019-9370 Rev 0...
  • Page 55: Replacement Parts

    USB cable (A to Mini-B) 0024-1461 Boot , rubber 0024-1505 filter kit 0024-1504 NOx filter 0024-8555 Optional Appliance Kit for Ambient CO Test 0019-7111 Optional probe assembly with thermocouple GlobalTestSupply www. .com Quality Bacharach Products Online at: sales@GlobalTestSupply.com 0019-9370 Rev 0...
  • Page 56: Instrument Identification

    A label on the back of the instrument provides the following information that is useful for service and troubleshooting. • manufacturer • country of origin • certification(s) • part number • serial number GlobalTestSupply www. .com Quality Bacharach Products Online at: sales@GlobalTestSupply.com 0019-9370 Rev 0...
  • Page 57: Service Centers

    20 Amber Street Unit #7 New Kensington, PA 15068 Markham, Ontario L3R 5P4 Phone: 724-334-5051 Canada Fax: 724-334-5723 Phone: 905-470-8985 Email: help@MyBacharach.com Fax: 905-470-8963 Email: Support@BachCan.ca ∇ ∇ ∇ GlobalTestSupply www. .com Quality Bacharach Products Online at: sales@GlobalTestSupply.com 0019-9370 Rev 0...
  • Page 58  Troubleshooting Monoxor Plus Manual GlobalTestSupply www. .com Quality Bacharach Products Online at: sales@GlobalTestSupply.com 0019-9370 Rev 0...
  • Page 59: Declaration Of Conformity

    Combustible Gases, Toxic Gases, or Oxygen Signature: Name: Doug Keeports Title: President Date: June 27, 2013 The technical documentation file required by this directive is maintained at the corporate headquarters of Bacharach, Inc. GlobalTestSupply www. .com Quality Bacharach Products Online at: sales@GlobalTestSupply.com 0019-9370 Rev 0...
  • Page 60  Monoxor Plus Manual World Headquarters 621 Hunt Valley Circle, New Kensington, Pennsylvania 15068 Phone: 724-334-5000 • Toll Free: 1-800-736-4666 • Fax: 724-334-5001 Website: www.MyBacharach.com • E-mail: help@MyBacharach.com GlobalTestSupply www. .com Quality Bacharach Products Online at: sales@GlobalTestSupply.com 0019-9370 Rev 0...

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