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SUSPA GmbH
Installation Instructions
English
SUSPA Movotec SMS
Read installation instructions carefully before initial use!
Follow the safety instructions!
This partly completed machinery is intended to be incorporated into oth-
er machinery, other partly completed machinery/equipment or to be
joined with another framework so as to form a complete machine as
specified under the Machinery Directive. A conformity assessment proce-
dure must be carried out on the whole completed machine in accordance
with the Machinery Directive before it can be put into operation.
No revision service applies to this documentation. The current installation
instructions are available at
https://www.suspa.com/uk/downloads/
February 2018
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Related Manuals for Suspa Movotec SMS
Summary of Contents for Suspa Movotec SMS
- Page 1 SUSPA GmbH Installation Instructions English SUSPA Movotec SMS Read installation instructions carefully before initial use! Follow the safety instructions! This partly completed machinery is intended to be incorporated into oth- er machinery, other partly completed machinery/equipment or to be joined with another framework so as to form a complete machine as specified under the Machinery Directive.
- Page 2 92237 Sulzbach-Rosenberg GERMANY or its legal successor. The contents of the user information is the intellectual property of SUSPA GmbH. SUSPA GmbH expressly reserves the ownership of and copyright to the data con- tained in the user information. Reproduction and duplication, even in excerpts, are permitted only upon the written consent of SUSPA GmbH.
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Page 3: Table Of Contents
Installing the Manual Switch ..........................29 6.3.5 Overall Installation ..............................31 6.3.6 Laying of Electric Wires and Cables ........................32 Space Requirements ............................... 33 Component Alignment ............................33 Operation ..........................35 Warning Notices for Operation .......................... 35 SUSPA Movotec SMS - Installation Instructions Page 3... - Page 4 Damages to Electrical Wires ..........................45 Decommissioning ......................46 Component Storage ............................... 46 Disposal of Components ............................47 Appendix ..........................48 10.1 Index of Tables ................................. 48 10.2 Index of Figures ............................... 49 10.3 Incorporation ................................50 SUSPA Movotec SMS - Installation Instructions Page 4...
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Page 5: Information Concerning This Document
IMPORTANT Note excludes the danger of damage to property and the risk of injuries. Indicates certain safety-related instruc- SAFETY INSTRUCTION Safety instruction tions or procedures. Table 1 Signal words and signal colors SUSPA Movotec SMS - Installation Instructions Page 5... -
Page 6: Symbols
Table 2 Symbols 1.3.1 Warning Notice Symbol Explanation Symbol Explanation Warning against haz- General warning sign ardous electrical volt- Warning against risk of hand injuries Table 3 Warning SUSPA Movotec SMS - Installation Instructions Page 6... -
Page 7: Identification And Notes
Sheet 198 1002 SMS controller SCT 4 (incl. power cable) ▪ 098 10087 manual switch UBM F/2-P or 098 10088 manual switch UBS/6-LCD 2.2 Manufacturer SUSPA GmbH Eisenhämmerstrasse 3 92237 Sulzbach-Rosenberg GERMANY SUSPA Movotec SMS - Installation Instructions Page 7... -
Page 8: Intended Use
Identification and Notes 2.3 Intended Use The SUSPA Movotec SMS (Spindle Motor System) is used to adjust the height of workplaces that are used when sitting or standing. The lifting elements are designed for compressive loads. IMPORTANT Please make sure that installation or start-up or the appropriate height adjust- ment has been selected. -
Page 9: Reasonably Foreseeable Misuse
Operating the system beyond the physical operating limits described in the Section "Operating Conditions" ▪ Modifying the controller software without prior consultation with SUSPA GmbH ▪ Any modifications to the height adjustment system as well as any add-ons or conversions without prior consultation with the company, SUSPA GmbH ▪... -
Page 10: General Information
2.5 General Information 2.5.1 Warranty and Liability The "General Terms and Conditions" of SUSPA GmbH always apply. These are made available to the owner upon signing of the contract at the latest. Warranty claims and liability claims for personal injury and material damage are excluded if they are attributed to one or more of the following causes: ▪... -
Page 11: Objectives Of The Installation Instructions
Increase the service life and reliability of the component ▪ To reduce the costs of production downtime IMPORTANT The right to technical modifications in the context of continuous product im- provement is reserved at all times without prior notification! SUSPA Movotec SMS - Installation Instructions Page 11... -
Page 12: Target Audience Of The Installation Instructions
18 years of age ▪ who are physically and mentally suitable for this purpose Outside of the Federal Republic of Germany, the appropriate accident prevention regulations and safety regulations of the respective country apply. SUSPA Movotec SMS - Installation Instructions Page 12... - Page 13 Height Adjustment System. The external professional personnel conduct the transport up to the transfer to the operator. Private person A person who has no previous knowledge in the installation of mechanical and electrical compo- nents. SUSPA Movotec SMS - Installation Instructions Page 13...
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Page 14: Safety Notices
Please note all warning and safety instructions in these installation instructions. The following circumstances could increase the hazard potential of the component: ▪ Danger posed to persons through mechanical influences ▪ Malfunctions that may impair the safety during operation of the component SUSPA Movotec SMS - Installation Instructions Page 14... -
Page 15: Operating Company's Obligations
Applicable and binding accident-prevention regulations ▪ Applicable and binding regulations at the place of use ▪ Recognized technical regulations for safe and professional working methods ▪ Existing environmental protection regulations ▪ Other applicable regulations SUSPA Movotec SMS - Installation Instructions Page 15... -
Page 16: Design And Function
IP 40 in accordance with DIN EN 60529 Traversing cycles At least 5,000 cycles in compliance with maintenance Table 5 Technical Specifications IMPORTANT The noise emission level of the height adjustment system is considerably less than 70 dBA. SUSPA Movotec SMS - Installation Instructions Page 16... -
Page 17: Design And Function Of The Height Adjustment System
As soon as the operator presses the arrow keys (Up or Down) of the connected manual switch, the controller receives the signal to set the electro-mechanical drive of the lifting elements in motion. Depending on the direction of the arrow the motor moves the lifting elements up or down. SUSPA Movotec SMS - Installation Instructions Page 17... -
Page 18: Transport
/ weight. IMPORTANT The shipment must be made by professional personnel of SUSPA GmbH. The further transport must be made by professional personnel and private persons. The following points must be observed for transporting / unloading of the components: ... -
Page 19: Installation
Check all components for any damage that may have occurred during transport or installation before operating the system. Do not try to dismantle the system or system compo- nents. Contact SUSPA GmbH in the event that components must be repaired or replaced. 6.1 Unpacking Proceed with the necessary diligence and caution when unpacking the system components. -
Page 20: Checklist Of All Components Included In The Delivery
Max + 40 °C Relative moisture: ▪ Max 80% at 32 °C, above that decreasing linearly to 50% at 40 °C Contamination: No heavy contamination due to dust, acids, corrosive gases Table 6 Operating conditions SUSPA Movotec SMS - Installation Instructions Page 20... - Page 21 In lx Index Ra Metal machining and processing, foundries and casting Assembly work: - Rough - Medium-fine - Fine - Very fine Table 7 Lighting requirements SUSPA Movotec SMS - Installation Instructions Page 21...
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Page 22: Install Components
Attach the lifting elements vertically and parallel to each other, so that they do not block each other during lifting and lowering. SUSPA GmbH provides various brackets for reducing the holes to be drilled and facilitating the in- stallation. -
Page 23: Installing The Lifting Elements
Fasten the drill templates parallel to the surfaces of the legs of the workplace. Make sure that the drilling template is aligned correctly. IMPORTANT Make sure that the drill templates are illustrated in the inverted position based on the positioning of the workplace. SUSPA Movotec SMS - Installation Instructions Page 23... - Page 24 The installation instructions for the lifting elements is located on the drilling tem- plates that are delivered with the system. Drill four holes (ø 6 mm) at the locations indicated on the drilling templates. Figure 8 Drilling the holes SUSPA Movotec SMS - Installation Instructions Page 24...
- Page 25 Position the workplace properly again such that the leveling feet stand on the floor. IMPORTANT Take care to ensure that the workplace is not put down too abruptly in order to avoid damaging the lifting elements. SUSPA Movotec SMS - Installation Instructions Page 25...
- Page 26 Installation Figure 10 Dimensions of the lifting element SUSPA Movotec SMS - Installation Instructions Page 26...
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Page 27: Installing The Electrical Controller
This enables ease of working in case you need to do service work. Ensure that there is adequate air circulation during installation. There is, in fact, little heat de- veloped by the controller, but nonetheless, it exists. SUSPA Movotec SMS - Installation Instructions Page 27... - Page 28 Installation Figure 11 Attaching the electrical controller (screw linkages: left 3x, right 1x) Figure 12 Electrical controller dimensions-connections SUSPA Movotec SMS - Installation Instructions Page 28...
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Page 29: Installing The Manual Switch
When attaching, insert metal washers between the screws and the manual switch to prevent damage to the controller housing. Figure 13 Attaching the simple manual switch UBM-F/2-p Figure 14 Dimensions of the simple manual switch UBM-F/2-p SUSPA Movotec SMS - Installation Instructions Page 29... - Page 30 Installation Figure 15 Attaching of the programmable manual switch UBS/6-LCD Figure 16 Dimensions of the programmable manual switch UBS/6-LCD SUSPA Movotec SMS - Installation Instructions Page 30...
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Page 31: Overall Installation
No. 6) IMPORTANT The Suspa Movotec SMS system can be supplied in different variants. The supply variants contain 1 to 8 lifting elements. There is a different controller variant depending on the supply variant. The correct variant of the controller can be supplied only if you specify the supply variant at the time of placing the order. -
Page 32: Laying Of Electric Wires And Cables
Check the electrical lines and cables to ensure that they are fastened securely to the work- place and have not been damaged during the operation. Figure 18 Coiling of electric wires and cables SUSPA Movotec SMS - Installation Instructions Page 32... -
Page 33: Space Requirements
18mm. Place a level on the surface of the work station. Ensure a very uniform load distribution when using several lifting elements. Figure 19 Adjusting the workstation with level SUSPA Movotec SMS - Installation Instructions Page 33... - Page 34 One indicator of a uniform load distribution during operation of the Height Ad- justment System is that all the lifting elements in the area of drive units (motor / cable outlet) have the same temperature. SUSPA Movotec SMS - Installation Instructions Page 34...
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Page 35: Operation
Connect the workplace to the power supply only after checking the above-mentioned as- pects. Allow the controller to adjust to the change from cold to hot environments for a few hours before putting them into operation, otherwise condensed water may damage them. SUSPA Movotec SMS - Installation Instructions Page 35... -
Page 36: Duty Cycle
Height Adjustment System and do not exceed the duty cycle. 7.4 Manual Switch All functions of the Height Adjustment System can be controlled using the manual switch. Figure 21 Simple manual switch UBM-F/2-p Figure 22 Programmable manual switch UBS/6-LCD (optional) SUSPA Movotec SMS - Installation Instructions Page 36... -
Page 37: Function Of The Manual Switch
Keys "1", "2" and "3" Up to three memory positions can be stored. To reach the memory position press and hold the respective key. Table 9 Function of the programmable manual switch UBS/6-LCD SUSPA Movotec SMS - Installation Instructions Page 37... -
Page 38: Perform Reset
IMPORTANT Do not disassemble the system components (i.e. lifting elements, electrical con- troller, switch) unless authorized by SUSPA GmbH. Any attempt to repair the system or the system components without the authorization of SUSPA GmbH will void the warranty. 7.6 Faults and Error Indications... -
Page 39: Fault And Operational Messages
Perform reset drive (block drive): Press both direction keys and hold, until the drive arrives at the lower mechanical end position. (Controller acknowledges successful reset with signal tone) SUSPA Movotec SMS - Installation Instructions Page 39... -
Page 40: Troubleshooting
The troubleshooting and fault rectification should be done only by a specialist who has completed his professional education as an electro-mechanical installation engineer or an equivalent qualification. Make note of the user groups in section 2.5.3. SUSPA Movotec SMS - Installation Instructions Page 40... - Page 41 ▪ Check the load on the table if the fault persists. ▪ Initialize the controller once more. ▪ Notify your service partner if the controller is still not working. Table 11 Troubleshooting SUSPA Movotec SMS - Installation Instructions Page 41...
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Page 42: Malfunctions In The Cycle Procedure
The type of malfunction is displayed on the manual switch ▪ The fault must be rectified Please contact the professional personnel when the malfunction is not rectified without addi- tional assistance. SUSPA Movotec SMS - Installation Instructions Page 42... -
Page 43: Service And Maintenance
Perform a functional test (test run) after maintenance or repair work. Check the proper function of all safety and protective devices. Remove any used tools, screws, aids or other objects from the operational area of the Height Adjustment System. SUSPA Movotec SMS - Installation Instructions Page 43... -
Page 44: Instructions For Maintenance
In addition, the maintenance in- structions of the manufacturers of outsourced parts must be observed and followed! SUSPA Movotec SMS - Installation Instructions Page 44... -
Page 45: Changing Load Conditions
8.3.3 Damages to Electrical Wires Check the insulation of the electrical wires for visible signs of aging and wear. Replace defective or damaged wiring. SUSPA Movotec SMS - Installation Instructions Page 45... -
Page 46: Decommissioning
Secure the Height Adjustment System parts against accidental tilting and instability. Transport and storage conditions Temperature: -25 °C to +60 °C Rel. Moisture: 10% to 95% (non-condensing) Air pressure: 106 kPa to 70 kPa Table 12 Transport and storage conditions SUSPA Movotec SMS - Installation Instructions Page 46... -
Page 47: Disposal Of Components
This includes lubricants, plastics and batteries etc. Have the machine disposed of properly by an authorized specialist company on account of the potential risk of environmental pollution. SUSPA Movotec SMS - Installation Instructions Page 47... -
Page 48: Appendix
Table 9 Function of the programmable manual switch UBS/6-LCD ............. 37 Table 10 Error and status codes ..........................39 Table 11 Troubleshooting .............................. 41 Table 12 Transport and storage conditions ......................46 SUSPA Movotec SMS - Installation Instructions Page 48... -
Page 49: Index Of Figures
Figure 19 Adjusting the workstation with level ..................... 33 Figure 20 Adjustable leveling foot (Optional) ....................... 34 Figure 21 Simple manual switch UBM-F/2-p ......................36 Figure 22 Programmable manual switch UBS/6-LCD (optional) ..............36 SUSPA Movotec SMS - Installation Instructions Page 49... -
Page 50: Incorporation
Year of construction: 2016 Designated use: The SUSPA Movotec SMS (Spindle Motor System) is used for height adjustment the delivered version is compliant with Directive 2006/42/EC of the European Parliament and of the Council dated 17 May 2006 on machinery, and conforms with the following harmonized standards and normative doc-...
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