Suspa Movotec SMS-I-40x80 Installation Instructions Manual

Controller laing ltc-eu
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SUSPA GmbH
Installation Instructions
English
SUSPA Movotec SMS-I-40x80(Controller Laing LTC-EU)
SUSPA Movotec SMS-B-45x90 (Controller Laing LTC-EU)
Read installation instructions carefully before initial use!
Follow the safety instructions!
This partly completed machinery is intended to be incorporated into
other machinery, other partly completed machinery/equipment or
to be joined with another framework so as to form a complete ma-
chine as specified under the Machinery Directive. A conformity as-
sessment procedure must be carried out on the whole completed
machine in accordance with the Machinery Directive before it can be
put into operation.
No revision service applies to this documentation. The current in-
stallation instructions are available at
https://www.SUSPA.com/global/downloads/
March 2023

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Summary of Contents for Suspa Movotec SMS-I-40x80

  • Page 1 SUSPA GmbH Installation Instructions English SUSPA Movotec SMS-I-40x80(Controller Laing LTC-EU) SUSPA Movotec SMS-B-45x90 (Controller Laing LTC-EU) Read installation instructions carefully before initial use! Follow the safety instructions! This partly completed machinery is intended to be incorporated into other machinery, other partly completed machinery/equipment or to be joined with another framework so as to form a complete ma- chine as specified under the Machinery Directive.
  • Page 2 The contents of the user information is the intellectual property of SUSPA GmbH. SUSPA GmbH expressly reserves the ownership of and copyright to the data contained in the user information. Reproduction and duplication, even in excerpts, are permitted only upon the written consent of SUSPA GmbH.
  • Page 3: Table Of Contents

    6.3.3.2 Installing Controller SMS LTCT384 with Tilt Sensor (optional) ........33 6.3.4 Installing the Manual Switch ..................... 35 6.3.5 Overall Installation ......................37 6.3.6 Laying of Electric Wires and Cables ................40 Space Requirements ......................42 Component Alignment ....................... 42 SUSPA Movotec - Installation Instruction Page 3...
  • Page 4 .................... 68 Decommissioning ......................69 Component Storage ......................69 Disposal of Components ....................69 Appendix ........................... 70 10.1 Index of Tables ........................70 10.2 Index of Figures ........................71 10.3 Incorporation ........................72 SUSPA Movotec - Installation Instruction Page 4...
  • Page 5: Information Concerning This Document

    It ex- IMPORTANT Note cludes the danger of damage to property and the risk of injuries. Indicates certain safety-related instruc- SAFETY INSTRUCTION Safety instruction tions or procedures. Table 1 Signal words and signal colors SUSPA Movotec - Installation Instruction Page 5...
  • Page 6: Symbols And Warning Notice

    Table 2 Symbols Sym- Sym- Explanation Explanation Warning against haz- General warning sign ardous electrical volt- Warning against risk of hand injuries Table 3 Warning SUSPA Movotec - Installation Instruction Page 6...
  • Page 7: Identification And Notes

    Identification and Notes 2 Identification and Notes 2.1 Designation SUSPA Movotec SMS-I-40x80 LTC (EU-Version) Consisting of: ▪ Sheet 004 1012 ZB Actuator SMS-I-40x80 ▪ Sheet 198 1011 Controller SMS LTC 384 incl. power cable ▪ 098 10228 Up / Down manual switch LM2LCDP or ▪...
  • Page 8: Intended Use

    Identification and Notes 2.3 Intended Use The SUSPA Movotec SMS (Spindle Motor System) is used to adjust the height of workplaces that are used when sitting or standing. The lifting elements are designed for compressive loads. IMPORTANT Please make sure that installation or start-up or the appropriate height adjustment has been selected.
  • Page 9: Reasonably Foreseeable Misuse

    Operating the system beyond the physical operating limits described in the Section "Oper- ating Conditions" ▪ Modifying the controller software without prior consultation with SUSPA GmbH ▪ Any modifications to the height adjustment system as well as any add-ons or conversions without prior consultation with the company, SUSPA GmbH ▪...
  • Page 10: General Information

    2.5 General Information 2.5.1 Warranty and Liability The "General Terms and Conditions" of SUSPA GmbH always apply. These are made available to the owner upon signing of the contract at the latest. Warranty claims and liability claims for personal injury and material damage are excluded if they are at- tributed to one or more of the following causes: ▪...
  • Page 11: Objectives Of The Installation Instructions

    Increase the service life and reliability of the component ▪ To reduce the costs of production downtime IMPORTANT The right to technical modifications in the context of continuous product improvement is reserved at all times without prior notification! SUSPA Movotec - Installation Instruction Page 11...
  • Page 12: Target Audience Of The Installation Instructions

    18 years of age ▪ who are physically and mentally suitable for this purpose Outside of the Federal Republic of Germany, the appropriate accident prevention regulations and safety regulations of the respective country apply. SUSPA Movotec - Installation Instruction Page 12...
  • Page 13 Ability to assess assigned works ▪ Ability to identify hazards External professional personnel (SUSPA GmbH) The external professional personnel are specially trained for the manufacturer's products and is familiar with every life stages of Height Adjustment System. The external professional personnel conduct the transport up to the transfer to the operator.
  • Page 14: Safety Notices

    Please note all warning and safety instructions in these installation instructions. The following circumstances could increase the hazard potential of the component: ▪ Danger posed to persons through mechanical influences ▪ Malfunctions that may impair the safety during operation of the component SUSPA Movotec - Installation Instruction Page 14...
  • Page 15: Operating Company's Obligations

    Applicable and binding accident-prevention regulations ▪ Applicable and binding regulations at the place of use ▪ Recognized technical regulations for safe and professional working methods ▪ Existing environmental protection regulations ▪ Other applicable regulations SUSPA Movotec - Installation Instruction Page 15...
  • Page 16: Design And Function

    Controller: IP 40 in accordance with DIN EN 60529 IP 42 in accordance with DIN EN 60529 Manual switch: Traversing cycles At least 5,000 cycles in compliance with maintenance Table 5 Technical Specifications SUSPA Movotec - Installation Instruction Page 16...
  • Page 17: Design And Function Of The Height Adjustment System

    The following explains how the subsystems work together and make the raising and lowering of the Height Adjustment System possible. Figure 1 Electrical controller SMS LTC 384 Figure 3 UP/Down hand switch LM2LCDP Figure 2 Electrical lifting element Figure 4 Memory hand switch LD6LC (optional) SUSPA Movotec - Installation Instruction Page 17...
  • Page 18 As soon as the operator presses the arrow keys (up or down) of the connected manual switch, the control- ler receives the signal to set the electro-mechanical drive of the lifting elements in motion. Depending on the direction of the arrow the motor moves the lifting elements up or down. SUSPA Movotec - Installation Instruction Page 18...
  • Page 19: Transport

    / weight. IMPORTANT The shipment must be made by professional personnel of SUSPA GmbH. The further transport must be made by professional personnel and private persons. The following points must be ob- served for transporting / unloading of the components: ...
  • Page 20: Installation

    Make sure that walls, furniture, electrical wiring, or other solid structures do not im- pede the movement of the workplace during operation. IMPORTANT The installation of the component must be carried out by professional personnel of SUSPA GmbH, other professional personnel, maintenance personnel and private persons. IMPORTANT Do not lift the Height Adjustment System on the motor cables or power cords.
  • Page 21: Checklist Of All Components Included In The Delivery

    Max + 40 °C Relative moisture: ▪ Max 80% at 32 °C, above that decreasing linearly to 50% at 40 °C Contamination: No heavy contamination due to dust, acids, corrosive gases Table 6 Operating conditions SUSPA Movotec - Installation Instruction Page 21...
  • Page 22 In lx Index Ra Metal machining and processing, foundries and casting Assembly work: - Rough - Medium-fine - Fine - Very fine Table 7 Lighting requirements SUSPA Movotec - Installation Instruction Page 22...
  • Page 23: Install Components

    Attach the lifting elements vertically and parallel to each other, so that they do not block each other during lifting and lowering. SUSPA GmbH provides various brackets for reducing the holes to be drilled and facilitating the installation.  Keep electrical cord away from sharp edges and moving parts.
  • Page 24: Installing The Lifting Elements

    Thus, these lifting elements can be attached directly to the base frame as legs, using commer- cially available connecting elements. Depending on the requirements of this base frame, two common outer profile versions are available, which must be specified when ordering this system. SUSPA Movotec - Installation Instruction Page 24...
  • Page 25 (see also Figure 9). This reduces the load on the screw and clamp connections of the connection and fastening ele- ments. SUSPA Movotec - Installation Instruction Page 25...
  • Page 26 SMS-I-40x80: Figure 10 und Figure 11 ▪ SMS-B-45x90: Figure 12 und Figure 13 Figure 10 SMS-I 40x80: Example for connecting the lifting element to the base frame by means of standard bolt clamp connectors SUSPA Movotec - Installation Instruction Page 26...
  • Page 27 Figure 11 SMS-I-40x80: Examples of connecting the lifting element to the base frame by means of standard connection bracket (small/large) Figure 12 SMS-B-45x90: Example for connecting the lifting element to the base frame by means of standard bolt clamp connectors SUSPA Movotec - Installation Instruction Page 27...
  • Page 28 Position the workplace properly again such that the leveling feet stand on the floor. IMPORTANT Take care to ensure that the workplace is not put down too abruptly in order to avoid damaging the lifting elements. SUSPA Movotec - Installation Instruction Page 28...
  • Page 29 Installation Figure 14 Dimensions lifting element SMS-I-40x80 SUSPA Movotec - Installation Instruction Page 29...
  • Page 30 Installation Figure 15 Dimensions lifting element SMS-B-45x90 SUSPA Movotec - Installation Instruction Page 30...
  • Page 31: Installing The Electrical Controller

    This enables ease of working in case you need to do service work.  Ensure that there is adequate air circulation during installation. There is, in fact, little heat developed by the controller, but nonetheless, it exists. SUSPA Movotec - Installation Instruction Page 31...
  • Page 32 Installation Figure 16 Attaching the electrical controller (2 screw connections) Figure 17 Electrical controller dimensions-connections SUSPA Movotec - Installation Instruction Page 32...
  • Page 33: Installing The Standard Controller Sms Ltc384 (Without Tilt Sensor)

    In order to be able to detect such a change in inclination of the moving part of the table system, the SMS LTC384 electrical controller must be mounted directly on the moving table system (table top) or the table top frame. SUSPA Movotec - Installation Instruction Page 33...
  • Page 34 The table user is solely responsible for ensuring that there is no personal injury or other damage when operating the table! SUSPA Movotec - Installation Instruction Page 34...
  • Page 35: Installing The Manual Switch

    When attaching, insert metal washers between the screws and the manual switch to prevent damage to the plastic housing. Figure 20 Attaching the Up/Down manual switch LM2LCDP Figure 21 Dimensions of the Up/Down manual switch LM2LCDP SUSPA Movotec - Installation Instruction Page 35...
  • Page 36 Installation Figure 22 Attaching of the memory manual switch LD6LC Figure 23 Dimensions of the memory manual switch LD6LC SUSPA Movotec - Installation Instruction Page 36...
  • Page 37: Overall Installation

    No. 6) IMPORTANT The SUSPA Movotec SMS system can be supplied in different variants. The supply variants contain 1 to 8 lifting elements. There is a different controller variant depending on the supply variant. The correct variant of the controller can be supplied only if you specify the supply variant at the time of placing the order.
  • Page 38 Connect the power cables to the appropriate input of the electrical controller (Figure 24; con- nection No. 6)  The complete assembly of this linking controller system with more than 4 lifting elements is shown at the next page in Figure 26 SUSPA Movotec - Installation Instruction Page 38...
  • Page 39 After the power connectors have been connected, they must be coupled to the power source (Socket).  Never connect the two controller power connectors separately to the power supply (Socket). SUSPA Movotec - Installation Instruction Page 39...
  • Page 40: Laying Of Electric Wires And Cables

    Optionally, the electrical cables can also be laid with cable holders that are fastened in the grooves. The cables are attached to the cable holders with cable ties. Figure 28: Cable guide with cable holders SUSPA Movotec - Installation Instruction Page 40...
  • Page 41  Check the electrical lines and cables to ensure that they are fastened securely to the workplace and have not been damaged during the operation. Figure 29 Coiling of electric wires and cables SUSPA Movotec - Installation Instruction Page 41...
  • Page 42: Space Requirements

    18mm.  Place a level on the surface of the work station.  Ensure a very uniform load distribution when using several lifting elements. Figure 30 Adjusting the workstation with a spirit level SUSPA Movotec - Installation Instruction Page 42...
  • Page 43 One indicator of a uniform load distribution during operation of the Height Adjustment System is that all the lifting elements in the area of drive units (motor / cable outlet) have the same tem- perature. SUSPA Movotec - Installation Instruction Page 43...
  • Page 44: Operation

    Connect the workplace to the power supply only after checking the above-mentioned aspects.  Allow the controller to adjust to the change from cold to hot environments for a few hours be- fore putting them into operation, otherwise condensed water may damage them. SUSPA Movotec - Installation Instruction Page 44...
  • Page 45: Duty Cycle

    Height Adjustment System. Ensure adequate ventilation to ensure sufficient heat dissipation from the components of the Height Adjustment System and do not exceed the duty cycle. SUSPA Movotec - Installation Instruction Page 45...
  • Page 46: Manual Switch

    All functions of the Height Adjustment System can be controlled using the manual switch. Figure 32 Up /Down manual switch LM2LCDP Figure 33 Memory manual switch LD6LC (optional or necessary for a more than 4-leg system) SUSPA Movotec - Installation Instruction Page 46...
  • Page 47: Function Of The Manual Switch

    • Now the workstation can be moved by using the two direction buttons on the manual switch. Table 8 Function of the Up /Down manual switch LM2LCDP SUSPA Movotec - Installation Instruction Page 47...
  • Page 48: Memory Manual Switch Ld6Lc (Optional)

    4 times in quick succession The controller acknowledges this operation with one signal tone. Table 9 Function of the memory manual switch LD6LC SUSPA Movotec - Installation Instruction Page 48...
  • Page 49 The memory position is retained even after a power failure. e.g. the memory position „1“ : Push the key „1“ 4 times in quick succession Repeat the described procedure to store new memory positions. SUSPA Movotec - Installation Instruction Page 49...
  • Page 50: Perform Reset

    If the reset is successful, the display shown the position „ 00 „. and the controller acknowledges this with a signal tone • Now the workstation can be moved by using the two direction buttons on the manual switch. SUSPA Movotec - Installation Instruction Page 50...
  • Page 51: Programming New Upper And Lower Limit

    IMPORTANT Do not disassemble the system components (i.e. lifting elements, electrical controller, switch) unless authorized by SUSPA GmbH. Any attempt to repair the system or the system components without the authorization of SUSPA GmbH will void the warranty. 7.6 Programming new Upper and Lower Limit Setting new upper and lower height limitations.
  • Page 52: Delete Setting Current Upper Limit With Up/Down Manual Switch

    Reaching the limit adjustment menu will be confirmed by two sounds Step 4 • Delete the upper limit (user height) • Press „UP“ button 1 time to delete the current upper limit • Successful storage will be confirmed by one sound SUSPA Movotec - Installation Instruction Page 52...
  • Page 53: Setting Upper Limit With Up /Down Manual Switch

    • Reaching the limit adjustment menu will be confirmed by two sounds Step 4 • Setting the new upper limit (user height) • Press „UP“ button 1 time for setting the new upper limit • Successful storage will be confirmed by two sounds SUSPA Movotec - Installation Instruction Page 53...
  • Page 54: Delete Setting Current Lower Limit With Up/Down Manual Switch

    Reaching the limit adjustment menu will be confirmed by two sounds Step 4 • Delete the lower limit (user height) • Press „DOWN“ button 1 time to delete the current lower limit • Successful storage will be confirmed by one sound SUSPA Movotec - Installation Instruction Page 54...
  • Page 55: Setting Lower Limit With Up/Down Manual Switch

    In this case when pushing the appropriate arrow key to save the new limit the follow- ing short beeps can be heard, indicating that the new limit was not saved. In this case the distance between the upper and lower limit must be increased. SUSPA Movotec - Installation Instruction Page 55...
  • Page 56: Delete Setting Current Upper Limit With Memory Manual Switch

    • Delete the upper limit (user height) • Press memory key „1“ shortly 1 time to confirm the deletion • Successful deletion will be confirmed by one sound SUSPA Movotec - Installation Instruction Page 56...
  • Page 57: Setting Upper Limit With Memory Manual Switch

    • Setting the new upper stroke limit (user height) • Press memory key „1“ shortly 1 time to store the selected limit • Successful storage will be confirmed by one sound SUSPA Movotec - Installation Instruction Page 57...
  • Page 58: Delete Setting Current Lower Limit With Memory Manual Switch

    • Delete the lower limit (user height) • Press memory key „1“ shortly 1 time to confirm the deletion • Successful deletion will be confirmed by one sound SUSPA Movotec - Installation Instruction Page 58...
  • Page 59: Setting Lower Limit With Memory Manual Switch

    In this case when pushing the appropriate arrow key to save the new limit the follow- ing short beeps can be heard, indicating that the new limit was not saved. In this case the distance between the upper and lower limit must be increased. SUSPA Movotec - Installation Instruction Page 59...
  • Page 60: Faults And Error Indications

    Overload of the lifting system caused by traversing the system too frequently.  Sudden power supply outage for the lifting system Details and particulars regarding occurring errors and the rectification thereof can be found in the instruc- tion manual of the electrical controller: https://laing-controller.de/en/downloads SUSPA Movotec - Installation Instruction Page 60...
  • Page 61: Fault And Operational Messages

    (I t) supplied by the LED blinking for a complete cool back, around 13 minutes are re- controller quired short long short long => Reset error by pressing any key SUSPA Movotec - Installation Instruction Page 61...
  • Page 62 2,3,4. There must be no gap One of the two Hall sensors Check Hall sensors and cables is not giving a signal Table 10 Error codes Memory manual switch or LED blinking sequences controller SUSPA Movotec - Installation Instruction Page 62...
  • Page 63: Important Display Codes And Their Meanings

    Manual switches, motors or power plugs are not correctly connected to the controller. Indicator: Diverse symptoms Solution: Check the correct connection of the components, make sure that all connectors are firmly plugged into the corresponding sockets! SUSPA Movotec - Installation Instruction Page 63...
  • Page 64: Troubleshooting

     Switch Cable is not connected Connect switch cable to motor controller completely  Defective Motor Controller Contact SUSPA GMBH for replacement.  Defective Switch Contact SUSPA GMBH for replacement.  System Load Rating Exceeded Verify system load does not exceed rating and remove weight as needed.
  • Page 65 Check the load on the table if the fault persists. ▪ Initialize the controller once more. ▪ Notify your service partner if the controller is still not working. Table 12 Troubleshooting SUSPA Movotec - Installation Instruction Page 65...
  • Page 66: Service And Maintenance

    Perform a functional test (test run) after maintenance or repair work.  Check the proper function of all safety and protective devices.  Remove any used tools, screws, aids or other objects from the operational area of the Height Adjustment System. SUSPA Movotec - Installation Instruction Page 66...
  • Page 67: Instructions For Maintenance

    In addition, the maintenance instructions of the manufacturers of outsourced parts must be observed and followed! SUSPA Movotec - Installation Instruction Page 67...
  • Page 68: Changing Load Conditions

    8.3.3 Damages to Electrical Wires Check the insulation of the electrical wires for visible signs of aging and wear. Replace defective or dam- aged wiring. SUSPA Movotec - Installation Instruction Page 68...
  • Page 69: Decommissioning

    This includes lub- ricants, plastics and batteries etc.  Have the machine disposed of properly by an authorized specialist company on account of the potential risk of environmental pollution. SUSPA Movotec - Installation Instruction Page 69...
  • Page 70: Appendix

    Table 10 Error codes Memory manual switch or LED blinking sequences controller ......62 Table 11 Troubleshooting: System does not operate .................. 64 Table 12 Troubleshooting ..........................65 Table 13 Transport and storage conditions ....................69 SUSPA Movotec - Installation Instruction Page 70...
  • Page 71: Index Of Figures

    Figure 31 Adjustable leveling foot (optional) .................... 43 Figure 32 Up /Down manual switch LM2LCDP ..................46 Figure 33 Memory manual switch LD6LC (optional or necessary for a more than 4-leg system) ... 46 SUSPA Movotec - Installation Instruction Page 71...
  • Page 72: Incorporation

    Year of construction: 2023 Designated use: The SUSPA Movotec SMS (Controller Laing LTC-EU) is used for height adjustment of sitting or standing workstations or work tables the delivered version is compliant with Directive 2006/42/EC of the European Parliament and of the...

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