Datalogic SC6000 Reference Manual
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Datalogic SC6000 Reference Manual

Datalogic SC6000 Reference Manual

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  • Page 1 > SC6000...
  • Page 2 SC6000 Reference Manual Ed.: 07/2017 © 2003 – 2017 Datalogic S.p.A. and/or its affiliates  ALL RIGHTS RESERVED.  Without limiting the rights under copyright, no part of this documentation may be reproduced, stored in or introduced into a retrieval system, or transmitted in any form or by any means, or for any purpose, without the express written permission of Datalogic S.p.A.

  • Page 3: Table Of Contents

    2.7.4 Auto PackTrack Report ....................34 2.7.5 AutoNet Setup Mode ....................35 SOFTWARE CONFIGURATION ................36 Genius™ Installation ....................36 Guide to Rapid Configuration for SC6000 as Synchronized or Multidata Master .... 36 3.2.1 Genius™ Network Setup Through Master ..............38...
  • Page 4 3.2.2 Alternative Slave Address Assignment ............... 42 Guide to Rapid Configuration for SC6000 as Controller Lon Old8K ......42 Parameter Default Values ................... 46 MAINTENANCE ......................51 Datalogic Automatic Replacement Procedure (DARP ) ........... 51 Automatic Scanner Replacement (ASR) ..............52 TROUBLESHOOTING ....................

  • Page 5: References

    Help On-Line in PDF format SUPPORT THROUGH THE WEBSITE Datalogic provides several services as well as technical support through its website. Log on to www.datalogic.com and click on the SUPPORT > Unattended Scanning Systems category link. From this page you can select your product model from the dropdown list which gives you access to: ...

  • Page 6: Compliance

    This evaluation was carried out in relation to the applicable points of the standards listed in the Declaration of Conformity. Datalogic products are mainly designed for integration purposes into more complex systems. For this reason it is under the responsibility of the system integrator to do a new risk assessment regarding the final installation.

  • Page 7: General View

    GENERAL VIEW SC6000 Controller Figure A - General View LCD Display Connector Panel Status LEDs Connector Panel Legend Programming Keypad Power On and Communication LEDs...
  • Page 8 Auxiliary Interface Connector Main Interface Connector Extended I/O Connector Figure C - SC6000-1211 Profibus Model Connector Panel Profibus Connector Figure D - SC6000-1215 DeviceNet Model Connector Panel DeviceNet Connector Figure E - SC6000-1230 Dual Ethernet Model Connector Panel Ethernet Connector viii...

  • Page 9: Guide To Installation

    2) Correctly mount the SC6000 using the bracket provided according to the information in par. 2.3. 3) Connect the SC6000 Controller to the PWO by means of the appropriate accessory cables (see par. 1.4). 4) Provide correct and complete system cabling through the PWO according to the signals (Lonworks, encoder P.S., etc) necessary for the layout of your application.

  • Page 11: Introduction

    The SC6000 Controller is based on a robust alloy case divided into two parts: on the upper part there is the display, the keypad and the LEDs. The lower part contains the motherboard, the removable Compact-Flash memory, the Fieldbus boards and the connector panel.

  • Page 12: Model Description

    SC6000 1.2 MODEL DESCRIPTION The SC6000 Controller is available in versions that differ in regard to the following characteristics: SC6000 - 1XXX 200 = Standard 211 = Profibus 215 = DeviceNet 230 = Dual Ethernet 1.3 LED INDICATORS Figure 1 – LEDs Description...

  • Page 13: Accessories

    Scanner Cluster OK Status OK Green Controller Status OK Controller Failure 1.4 ACCESSORIES The following accessories are necessary to build a reading station based on SC6000 (the scanner-related accessories are not included): Name Description Part Number CAB – SC6003 25-pin cable SC6000 to PWO, 3m...

  • Page 14: Installation

    If your system requires the SC6000 to be connected to PWO refer to the Reference Documentation section for details. NOTE 2.1 PACKAGE CONTENTS Verify that the SC6000 Controller and all the parts supplied with the equipment are present and intact when opening the packaging; the list of parts includes:  SC6000 Controller ...

  • Page 15: Overall Dimensions

    INSTALLATION 2.2 OVERALL DIMENSIONS 99.7 [3.93] 39.7 39.7 [1.56] [1.56] MØ8 80.2 319.5 [3.16] [12.58] [11.73] inch Figure 3 – SC6000 Overall Dimensions [11.80] [0.63] [0.63] [1.89] N°6 8 [0.32] [12.17] [3.15] [3.74] [1.97] [1.57] [3.35] [3.35] inch Figure 4 – ST-222 Bracket Overall Dimensions...

  • Page 16: Mechanical Mounting

    Figure 5 – Mounting the bracket on the reading station frame Position the SC6000 Controller at the top of the bracket: make sure the two large round openings coincide to the ones located at the edges of the SC6000 Controller.
  • Page 17 Controller to its bracket by screwing the knobs into their holes – one on each side. Figure 7 – Mounting the SC6000 Controller on the bracket The SC6000 Controller can rotate on its mounting bracket up to 90° with respect to the mounting bracket position. See figure below for suggested positions:...

  • Page 18: Electrical Connections

    SC6000 2.4 ELECTRICAL CONNECTIONS The connectors available for each scanner model are the following: Scanner Model Connector Type Power/Net 25-pin male power supply, lonworks and input/output signals; see Appendix A Extended I/O 25-pin female extended I/O signals (optoisolated); see Appendix A...
  • Page 19 The RTS and CTS signals control data transmission and synchronize the connected devices. If the RTS/CTS hardware protocol is enabled, the SC6000 activates the RTS output to indicate a message can be transmitted. The Host must activate the CTS input to enable the transmission.
  • Page 20 SC6000 CAB-SC6103 Host TX485+ RX485+ GND-ISO Signal Ground RX485- TX485- Shield Figure 11 - RS485 Full-Duplex Interface Connections: Host - PWO- SC6000 Host SC6000 TX485+ RX485+ GND-ISO Signal Ground RX485- TX485- Shield Figure 12 - RS485 Full-Duplex Interface Connections: Host - SC6000...
  • Page 21 Signal Ground RX485- TX485- Shield Figure 13 - RS485 Full-Duplex Interface Connections Using Only TX Signals SC6000 Host TX485+ RX485+ GND-ISO Signal Ground RX485- TX485- Shield Figure 14 - RS485 Full-Duplex Interface Connections Using Only TX Signals: Host - SC6000...

  • Page 22: Auxiliary Interface

    Figure 15 – RS232 Auxiliary Interface Connections 2.4.3 Modem Interface SC6000 offers a dedicated 9-pin port for a Modem connection. The modem connection allows a Host to remotely control the reading station. The connections to modem can be made as follows: ...

  • Page 23: Ethernet Interface

    INSTALLATION 2.4.4 Ethernet Interface This connector is available for all SC6000 Controller models and allows the Ethernet connection to the host. In the SC6000-1230 Dual Ethernet there are two Ethernet connectors for secondary host connections. Figure 16 – SC6000 Harting RJ Industrial® Female Connector For Ethernet connections, always use the Harting RJ Industrial®...
  • Page 24 The Ethernet interface (NIC) can be used for TCP/IP communication with a remote or local host computer by connecting the SC6000 Controller to a LAN or directly to a host PC. The following is an example of a connection to a LAN through a Hub using a straight through...

  • Page 25: Devicenet Interface

    INSTALLATION 2.4.5 DeviceNet Interface The 5-pin male connector is only available in the SC6000-1215 DeviceNet model and allows connection between the host and the controller: Figure 20 – DeviceNet 5-pin Male Connector 5-pin DeviceNet connector pinout Name Function Supply voltage – positive pin CAN bus data line –...

  • Page 26: Profibus Interface

    SC6000 2.4.6 Profibus Interface The 9-pin female Profibus connector (white) is only available in the SC6000-1211 Profibus model and allows connection between the host and the controller: Figure 21 – Profibus 9-pin Female Connector 9-pin D-sub Female Profibus connector pinout...

  • Page 27: Typical Layouts

    When building a large local Lonworks network (more than 10 scanners), an SC6000 Controller must be used together with a PWO power supply/junction box unit. In this case the SC6000 unit acts as the system master and is connected to the host through one of its interfaces.
  • Page 28 SC6000 SC6000 Conveyor Figure 23 – Example Large Synchronized Network Reading Station Here are a few helpful hints which can improve station performance and reduce installation time: 1. Scanner distribution should alternate between odd and even branches so that the station guarantees 50% reading on all sides.

  • Page 29: Redundant System Layout

    SC6000 Controllers are used together with their respective PWO power supply/junction box units. The scanners are distributed equally between the PWO units. In this case one of the SC6000 Controllers is dedicated as the working or active unit while the other functions as a dedicated protecting or backup unit.

  • Page 30: Standard Sc6000 To Host Layout

    SC6000 Protecting Figure 25 – Example Redundant Reading Station 2.5.3 Standard SC6000 to Host Layout The SC6000 can be connected to the Host in several different layouts:  Ethernet direct or through Hub;  point-to-point on the Main interface using either RS232 or RS485 full-duplex communications to Host;...
  • Page 31 VAC INPUT Main CAB-SC6103 SC6000 CAB-SC6003 CAB-SC6013 Extended I/O Power/Net Host Main Figure 27 – Main Connection through PWO ETHERNET NULL-MODEM Cable VAC INPUT Power/Net CAB-SC6013 SC6000 CAB-SC6003 Main Extended I/O Host Figure 28 – Main Connection directly to SC6000...
  • Page 32 Modem Extended I/O Telephone line to Remote Host Figure 29 – Modem Connection through PWO ETHERNET NULL-MODEM Cable VAC INPUT Power/Net CAB-SC6013 SC6000 CAB-SC6003 Modem Extended I/O Telephone line to Remote Host Figure 30 – Modem Connection directly to SC6000...

  • Page 33: Sc6000 To Fieldbus Network Layout

    INSTALLATION 2.5.4 SC6000 to Fieldbus Network Layout The SC6000 can be connected to a Fieldbus network (Ethernet, DeviceNet, or Profibus) to communicate with a remote host (for example, remote PC connected via Internet). Connections are made directly through cables to the Fieldbus connector and do not require any converter or adapter.

  • Page 34: Keypad And Display

    2.6 KEYPAD AND DISPLAY The SC6000 display shows different messages according to the following operating modes. Use the SC6000 keypad to scroll through the windows or navigate in the menu. 2.6.1 Standard Mode Upon startup, the Diagnostic Mask window is visualized by default. Using the UP and DOWN...
  • Page 35 INSTALLATION Reading Performance Window This window displays the following data:  Number of processed parcels  Number of Good Reads  Number of No Reads  Number of Multiple Reads Reading Mask Window This window indicates the node that performed a reading of the codes enabled on the master.
  • Page 36 Up to four alarms can be displayed at a time (one per line). They are generated by the network or by the SC6000. For a list of alarms and their meaning see the Diagnostic Error Conditions page in the Help On-Line.

  • Page 37: Redundancy Mode

    (refer to the SC6000 Help On-Line for further details). SC6000 Active Controller Window The SC6000 working as active controller displays the diagnostic mask window, as if it is working in a single master network. SC6000 Standby Controller Window This window is displayed on the SC6000 working as standby controller.
  • Page 38 SC6000 Menu Branch Branch Note Setup Time Set system time: Up & Down to change values, Enter to change fields, at last field Enter exits saving new values Date Set system date: Up & Down to change values, Enter to...

  • Page 39: Auto Packtrack™ Calibration For Reading Station Using Sc6000 Menu

    Presence Sensor must be connected to the SC6000 PS input.  If instead the PPA-8000 Photocell Array is used, it must be connected to the SC6000 PS and PSAUX inputs, and the Encoder, if present, must be physically disconnected.

  • Page 40: Auto Packtrack Parameter Descriptions

    NOTE If using the Presence Sensor and Encoder, the presence sensor must be connected to the SC6000 PS input and in this menu the parameter is set to 0. The Encoder Step parameter must also be set correctly. If using the PPA-8000 you must set the Photocell distance (165 mm). The Photocell Array must be connected to the SC6000 PS and PSAUX inputs (see the relative installation manual), and the Encoder, if present, must be disconnected.

  • Page 41: Auto Packtrack Setup

    Calibrated scanner is calibrated 3. At this point the SC6000 display allows to Continue or to Stop the procedure. You can switch between the previous display windows using the Up or Down arrow keys. If there are any nodes that show as U or L, then you should Stop the procedure and correct the problem.
  • Page 42 SC6000 After elaborating the passage of the parcel, the SC6000 again shows the status of each node (of each scanner of the cluster) and then the Continue or Stop screen. 6. Repeat steps 3 - 5 changing the PCT-8000 X position (i.e. always before the PS Line (reference point) and parallel to a conveyor edge but changing to the left-hand edge and/or to the center of the conveyor), until the procedure terminates.
  • Page 43 Pressing Clear at any point will terminate the procedure without saving the Absolute X position alignment. Before resetting the SC6000, if desired, you can download the Auto PackTrack Report file from the SC6000 RAM by connecting it to Genius™ and using the Tools>File transfer… menu. See Help On-Line. NOTE...

  • Page 44: Auto Packtrack Report

    SC6000 2.7.4 Auto PackTrack Report The Auto PackTrack Report file can be downloaded from the SC6000 RAM by using the Tools>File transfer… menu in Genius™. The report is divided into three sections. The first section contains the general calibration parameters:...

  • Page 45: Autonet Setup Mode

    INSTALLATION The last section summarizes the calibration status of each scanner. -------------------------------------- SCANNERS STATE SUMMARY -------------------------------------- Scanner E Calibrated and verified Scanner F Calibrated and verified Scanner J Calibrated and verified Scanner K Calibrated and verified Scanner L Calibrated and verified Scanner M Calibrated and verified Scanner N...

  • Page 46: Software Configuration

    This configuration is valid when the network is composed only of DS6000, DS8100A and/or DX8200A slave scanners. 1. Run Genius™ from the configuration PC. The following window appears asking to select the configuration mode. Figure 33 – Genius™ Wizard Opening Window Select Advanced. The Wizard option is not currently available for SC6000.
  • Page 47 SOFTWARE CONFIGURATION 2. From the Device Menu select Local Device Network Settings and configure your SC6000 as Master (SYNCHRONIZED is the default value), as shown in the figure below: Figure 34 – Local Device Network Settings The following dialog box appears asking whether to send the updated configuration to the Local Device or not: 3.

  • Page 48: Genius™ Network Setup Through Master

    4. Then, proceed with the Network Setup (par. 3.2.1). 5. Configure the SC6000 and Slave Scanner parameters according to your application using the configuration window in Genius™ for each device. The main steps are: ...
  • Page 49 SOFTWARE CONFIGURATION Proceed with the network setup by using one of the icons available on the Tool Bar according to the procedure to follow: Net-Autoset procedure Network Wizard procedure Express Network Setup procedure Net-Autoset This procedure is to be used when all scanner addresses and labels are unknown (typically when configuring the network for the first time or whenever a network reconfiguration is required).
  • Page 50 SC6000 Network Wizard Before performing this procedure, a Lonworks address must be assigned to each slave scanner. The most practical method is through the Net-Autoset procedure. See par. 3.2.2 for alternative address assignment methods. Once all addresses have been assigned, the Network Wizard is to be used when one or more scanner addresses and labels need to be modified.
  • Page 51 SOFTWARE CONFIGURATION 2. If desired, select a slave scanner within the “Current Devices” area and click on the icon (or select the “Show Device” option from the right-click menu) to make the dialog box appear as follows: The “Show Device” option is particularly useful after the Net-Autoset procedure or whenever it is necessary to know which address is assigned to a specific slave scanner.

  • Page 52: Alternative Slave Address Assignment

    As alternatives to Network Setup through the Master, each Slave scanner can be assigned an address through the following methods:  random address assignment from SC6000 to all slaves in the network by performing the CASP™ procedure as described in par. 0; ...
  • Page 53 SOFTWARE CONFIGURATION 4) From the Device Menu select Local Device Network Settings and configure your SC6000 as Other, as shown in the figure below: Figure 37 – Local Device Network Settings 5) From the Reading System Layout folder and configure the following parameters:...
  • Page 54 Lonworks Slave Common Parameters branch in the Reading System Layout folder. Figure 39 – Common Slave Scanner Code Selection Configuration 7) Configure the SC6000 parameters according to your application using the various configuration folders. The main steps are:  Configure the PackTrack parameters in the Operating Modes folder...
  • Page 55 SOFTWARE CONFIGURATION  Selecting the codes to be read in the Code Definition folder (they must be the same as those set for the slave scanners)  Set-up the communication and data formatting parameters in the Data Communications settings folder 8) Send the configuration to the Slave Scanners from the Send command in the Device Menu.

  • Page 56: Parameter Default Values

    SC6000 3.4 PARAMETER DEFAULT VALUES The following table contains the list of the factory default settings for the SC6000 Controller. Genius™ also allows checking the parameter default values by selecting the “Compare parameters” option available in the Tools menu and comparing the current SC6000 configuration to the default one.
  • Page 57 SOFTWARE CONFIGURATION Parameter Default Setting Operating Modes Max Encoder Delay for Code Max Consecutive Delayed Codes Max Safe Resync for Node Bidirectional Disabled (unchecked) Encoder Divided by 2 Disabled (unchecked) Beam Shutter Triggered Disabled (unchecked) Protocol Index Disabled (unchecked) Hybrid System Disabled Reading System Layout Enable Automatic Replacement (D.A.R.P)
  • Page 58 SC6000 Parameter Default Setting Built-in Ethernet Port LineParameters Status Enabled (checked) Eth_speed Auto DHCP Disabled (unchecked) IP_address 172.16.11.221 IP_netmask 255.255.0.0 IP_gateway 127.0.0.1 IP_dns1 127.0.0.1 IP_dns2 127.0.0.1 Services All disabled (unchecked) Modem Serial Port Data Tx Disabled (unchecked) Parameters Baud Rate...
  • Page 59 SOFTWARE CONFIGURATION Parameter Default Setting Output 2 Activate on Error Disabled (unchecked) Deactivate when Errors Recovered Disabled (unchecked) Deactivation Timeout (ms) Output 3 Local Line State Normally Open Activation Event None Alternative Activation Event None Deactivation Event None Alternative Deactivation Event None Activate on Error Disabled (unchecked)
  • Page 60 SC6000 Parameter Default Setting Relays Relay 1 Deactivation Event None Alternative Deactivation Event None Activate on Error Disabled (unchecked) Deactivate when Errors Recovered Disabled (unchecked) Relay 2 Line State Normally Open Activation Event None Alternative Activation Event None Deactivation Event...

  • Page 61: Maintenance

    In case of SC6000 failure, the complete system configuration can be recovered from the Compact Flash of the damaged SC6000: by simply installing the old Compact Flash in the new SC6000, the system configuration is automatically restored and the reading station is ready to start working again.

  • Page 62: Automatic Scanner Replacement (Asr)

    4.2 AUTOMATIC SCANNER REPLACEMENT (ASR) When SC6000 is used in a network of DS8100 or DX8200 scanners, (Topology Role parameter = Other; Device Assignment parameter = Controller Lon Old8K), an ASR backup procedure must be performed to automatically manage scanners and SC6000 replacement in case of failure (ASR Restore).
  • Page 63 3. In the <System> menu choose <Backup> and select the desired backup option (complete, all scanners, controller). The SC6000 Controller will store the complete system configuration on the Compact Flash card. If a slave scanner has to be replaced, the corresponding configuration (node address, code configuration, PackTrack™...

  • Page 64: Troubleshooting

    SC6000 5 TROUBLESHOOTING Before contacting your local Datalogic office or Datalogic Partner or ARC, it is suggested to save the device configuration to a *.ddc file by means of the Genius™ software configuration program and check the exact device model NOTE and serial number.
  • Page 65 How do I obtain my units’ serial  The device serial number is printed on a numbers? label that is affixed on the bottom of SC6000 Controller.  The serial number is also displayed when connecting the device through the Genius™...

  • Page 66: Technical Features

    SC6000 6 TECHNICAL FEATURES ELECTRICAL FEATURES Supply Voltage 10 to 30 Vdc Power Consumption 6.5 W typical 800 mA to 300 mA max. (including startup current) Main (isolated) Modem Communication Interfaces RS232 RS232 RS485 full-duplex Auxiliary RS232 Other Lonworks 1.25 Mb/s...

  • Page 67: Aalternative Connections Reference

    Lonworks LON_IN B Lonworks LON_IN A Lonworks Pin references with the denomination A and B are polarity insensitive signals. Power USER INTERFACE SC6000 V+ (15 - 30 Vdc) 3, 4 V- (Ground) Shield Chassis Figure 41 – Power Supply Connection...
  • Page 68 LON_IN B SHIELD SHIELD_IN LON_OUT A LON A LON_OUT B LON B SHIELD SHIELD_OUT Figure 42 – SC6000 Lonworks Connection PS/PS AUX/Encoder Vext SC6000 PS/PS AUX/ENCODER Signal + 5V PSIN Ground Figure 43 - PNP Command Input with Electrical Isolation...
  • Page 69 ALTERNATIVE CONNECTIONS REFERENCE SC6000 PS/PS AUX ENCODER VS_INPUTS* Signal + 5V PSIN Ground *VS_INPUTS is connected through the 25-pin Extended I/O connector. If this connector is not used, VS_INPUTS must be wired from one of the scanner terminals inside PWO, see the PWO Reference Manual for details.

  • Page 70: Extended I/O

    SC6000 EXTENDED I/O 25-pin D-Sub Male Connector Pinout Name Function VS_OUTPUTS Power for outputs IN1 A Input signal 1 - polarity insensitive IN2 A Input signal 2 - polarity insensitive IN3 A Input signal 3 - polarity insensitive Ground OUT1+...
  • Page 71 (Vext). For convenience, the inputs can be powered using the VS_INPUTS signal on the SC6000 (pin 9). In this case, however, the device is no longer electrically isolated. The VS_INPUTS signal on the Extended I/O connector is short-circuit protected.
  • Page 72 (Vext). For convenience, the outputs can be powered using the VS_OUTPUTS signal on the SC6000 (pin 1). In this case, however, the device is no longer electrically isolated. The VS_OUTPUTS on the Extended I/O connector is short-circuit protected.

  • Page 73: Glossary

    GLOSSARY Barcode A pattern of variable-width bars and spaces which represents numeric or alphanumeric data in machine-readable form. The general format of a barcode symbol consists of a leading margin, start character, data or message character, check character (if any), stop character, and trailing margin.
  • Page 74 Scanner A device that examines a printed pattern (barcode) and either passes the uninterpreted data to a decoder or decodes the data and passes it onto the Host system. Serial Port An I/O port used to connect a scanner to your computer, identifiable by a 9-pin or 25-pin connector.

  • Page 75: Index

    PS/PS AUX/Encoder, 58 Genius™ Installation, 36 Glossary, 63 Guide to Installation, ix Reference Documentation, v Guide to Rapid Configuration for SC6000 as Controller Lon Old8K, 42 Guide to Rapid Configuration for SC6000 as Services and Support, v Synchronized or Multidata Master, 36...

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