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IO 18/E Rev. 00
INSTALLATION MANUAL
Our compliments for your excellent choice. The STONE 300-400-600
GR electro-mechanical gear motor has been produced for reliability
and high quality.
This Manual will offer information you may need to install your gear
motor assuring long-lasting performance and to safeguard your safety.
HOWEVER CAUTION IS UNQUESTIONABLY INDISPENSABLE
AND NOTHING IS BETTER THAN PREVENTING ACCIDENTS.
GR products have been made to conform with rules and laws in force
at time of manufacture.
This manual is designed exclusively for the specialized
installation expert in the criteria of construction and equipment to
assist in the protection against accidents in the installation and use of
the gate; door and automation of such gates (adhere to the rules and
laws in force).
On completion the installer should issue to the end consumer an
instruction manual according to EN 12635.
Before proceeding with the installation the installer must provide
an analysis of the identification and management of risks as per the
standards EN 12453 and EN 12445.
All wiring of the various external electrical components
connected to the automation (e.g. Photocells, flashing lights, keypads
etc) must be carried out according to EN 60204-1 and the
amendments made of the point 5.2.2 of EN 12453.
It is prohibited to do any repair or adjustment of the equipment if
you have not taken all necessary precautions to avoid possible
accidents (example: power supply disconnected, engine block). All
mechanisms in motion must be equipped with appropriate protections.
The mains power line must be protected for maximum current in
locked rotor condition as per government electrical laws.
Install the gear motor on gates that conform to EN 12604.
Perform the measure of strength developed by the gear motor
and adopt the measures as per EN 12445.
Positioning photocells: These safety devices must be installed at
a height not exceeding 70cm from the ground and at a distance from
the floor movement of the door of no more than 20cm. Their proper
functioning of the photocells must be verified at the end of installation
according to Section 7.2.1 of EN12445.
Keep the activation controls of automation out of reach of
children. The controls should be installed at a minimum 1.5m height
above the ground and outside the range of actions of moving parts
such as the gate.
All activation actions must be executed only at points from
where the automation is fully visible.
Operate the remote only in view of automation.
Store carefully this manual in a suitable place known to all
interested people.
OPERATORS FOR SWING GATES
STONE 300-400-600 GR / 220V
Any unauthorized and arbitrary modification made to this
product, releases the company CARDIN ELETTRONICA Spa and
from any liability resulting from damage or injury to things, people or
animals.
The non-observance of regulations and of safety standards here
listed releases the company CARDIN ELETTRONICA Spa from any
liability resulting from damage or injury to things, people or animals.
The automation must be coupled to a control board equipped
with torque regulation that provides an anti crushing safety as
described in EN 12453 - EN 12445
During the installation and the use of the automation, pay attention to
the following safety rules:
Distance security!
Mechanisms moving!
Do not install automation in an environment saturated with
explosive mixtures!
Electric Shock!
Use gloves!
Use welding glasses!
Maintain ear protection!
All repairs must be carried out by qualified people.
Before each intervention remove power through the switch and
lock in that position
The equipment must be maintained so as to preserve the
conditions that ensure safe and efficient operation
Always use original spare parts
Do not make interventions that modify the machine.
The modified equipment requires new CE mark
The settings of the operator must be performed by qualified
personnel, in accordance with the rules of reference. During these
operations provide the presence of two operators for safety.
SAFETY RULES
MAINTENANCE
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Summary of Contents for Telcoma STONE 300 GR
- Page 1 IO 18/E Rev. 00 OPERATORS FOR SWING GATES STONE 300-400-600 GR / 220V INSTALLATION MANUAL Our compliments for your excellent choice. The STONE 300-400-600 Any unauthorized and arbitrary modification made to this GR electro-mechanical gear motor has been produced for reliability product, releases the company CARDIN ELETTRONICA Spa and and high quality.
- Page 2 Low tension Directive 73/23/CEE and following modify. Have been applied the following harmonized norms: EN292/1/2, EN 294, EN60335-1, UNI EN 12453, and what applicable of the EN12445-2000. TECHINICAL DATA STONE 300 GR STONE 400 GR STONE 600 GR Maximum length of the gate 3,0m...
- Page 3 IO 18/E Rev. 00 INSTALLATION FIG 2 A – Pillar bracket B – Gate bracket D – Piston rod C – Release 6 - With gate’s leaf closed, turn and slide the screw of gear motor’s D INSTALLATION To operate a good installation of the gear motors STONE 300-400-600 shaft, until the end of the stroke- GR, follow these instructions: 7 - Screw D shaft back on 1 complete turn of 360º.
- Page 4 IO 18/E Rev. 00 SPARE PARTS PART QTy CODE DESCRIPTION PART Q.TY CODE DESCRIPTION 100645 REDUCTION GEAR COVER LF. BLACK 100715 BLACK ALUMINIUM TUBE 400mm STROKE 100644 REDUCTION GEAR COVER RG. BLACK 100763 GREY ALUMINIUM TUBE 400mm STROKE 100759 REDUCTION GEAR COVER LF. GREY 100739 BLACK ALUMINIUM TUBE 600mm STROKE 100758 REDUCTION GEAR COVER RG.
- Page 5 CARDIN ELETTRONICA spa Instruction manual Series Model Date Via del lavoro, 73 – Z.I. Cimavilla ZVL593.00 PRG230M2 V0.2 01-04-2016 3 1 0 1 3 C o d o g n è ( T V ) I t a l y Questo prodotto è...
- Page 6 ZVL601 V. 02.2017 T600 mod. CENTRALE COMANDO PER 1-2 MOTORI 230V Istruzioni d’uso e di programmazione CENTRALE DE COMMANDE POUR 1-2 MOTEURS 230V Notice d'emploi et de programmation CENTRAL DE MANDO PARA 1 O 2 MOTORES DE 230 V Instrucciones de uso y programación ELECTRONIC CONTROL UNIT FOR 1 or 2 230V-MOTORS Programming and user instructions STEUERZENTRALE FÜR 1-2 MOTOREN MIT 230V...
- Page 7 Fig. A 22 21 9 10 P1 (P/P) P2 (PED) Art. XXXOC2 Spia STOP* Art. TAST 3F...
- Page 8 Fig. B (mm)
- Page 9 Fig. C 8K2* LINEA ALIMENTAZIONE 230V 8K2* 50Hz 230V 12 0 24 14 0 6 7 8 9 10 11 12 13 14 15 Ingressi comando e sicurezze F6,3A (230V) (24V) Collegamenti M2 Encoder Collegamenti M1 Uscite 230V US1* Alimentazione ac ANT.
- Page 10 Couple of photocells Couple of photocells (VEDO 180) (VEDO 180) Fig. D FT 1 FT 2 Linea Alim. 230V 50Hz Key selector STOP (APRO) 6 7 8 9 10 11 12 13 14 15 F6,3A Ingressi comando e sicurezze 1 2 3 4 5 6 7 Collegamenti M2 (P/P) (PED)
- Page 11 8,2K 8,2K n.c. n.c. n.c. n.c. n.c. n.c. n.o. n.o. n.o. n.o. n.o. n.o. (n.a.) (n.a.) (n.a.) (n.a.) (n.a.) (n.a.) 8,2K 8,2K Fig. E Couple of photocells (VEDO 180) n.c. n.c. n.c. n.c. n.c. n.c. n.c. n.c. Fig. F...
- Page 12 CHARACTERISTICS AND COMPONENT DESCRIPTIONS ECU for the command and control of 1 or 2 gate opening motors (230V). The main characteristics are: - 230V-motor output with TORQUE LIMITATION, DECELERATION and SOFT-START. - TWO INPUTS for the direct control of SAFETY EDGES (8,2K) - Versatile gate movement control and limitation using ENCODER or TIMER CONTROLLED SENSORS - EVOLVED PROGRAMMING AND DIAGNOSTICS via the new PRG-Link (optional) - Network filter and inputs with optical insulation protecting against noise disturbance...
- Page 13 Term. n. Function / Device V/I max Notes 1 (L) 230V power supply input 230/6A Connect to the 230V power supply. 2 (N) Input for closing direction enabled. Connect 8,2K safety 3,15 (com) Safety edge input edges or an N.C. contact with 8,2K resistance in series (fig. 8K2/NC Cuts in during CLOSING E).
- Page 14 Term. n. Function / Device V/I max Notes 20 (CON.) Motor M1 moves first in the opening direction and is 21 (CON.) delayed during closing. 22 (AP) Output motor M1 230/4A An eventual electric lock should be fitted to this gate 23 (CH) leaf.
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Page 15: Dip Switch Setting
I GB SAFETY DEVICE EXCLUSION DIP-SWITCHES Use these dip-switches (part. 7 fig. L) to excluded inputs of unused safety devices. A dip-switch set to ON (Excluded) is the same as bridging the Common (binding post 6) and any one of these 7 inputs. Function OFF-ON Modo... - Page 16 Function Off - On Mode Descrption J1=TIMER input; closes the gate when the contact is opened and J1 = TIMER opens it when the contact is closed. J2=third photocell input (FT3); intervenes only during opening and J2 = FT3 forces closing. Use N.C. contacts. J1 = FCA M1 Stops only motor M1 using electric travel limits.
- Page 17 I GB PROGRAMMING THE TRAVEL DISTANCE AND PAUSE TIMES Programming detects and memorises all the work times necessary for the motor to complete each individual opening and closing manoeuvre, including the automatic reclosing times. During the learning stage you'll either press the P/P several times (part. 17, fig. A) or you can use a P/P command at (binding post 14, fig.
- Page 18 Once M1 has reached the completely closed position, press P/P, the motor will stop and begin to open automatically. Press P/P again when M1 has reached the desired gate delay angle, the motor will stop for a second and then begin to open again. At this point you must manually insert the DECELERATION start point using P/P if DIP 9 is set to ON.
- Page 19 I GB PROGRAMMING TWO SWING-TO GATES, WITH ENCODER CONTROL AND WITHOUT ELECTRICAL TRAVEL LIMITS In this case the ECU will automatically detect all the travel limit information. Programming is more precise and quicker thanks to the encoder sensors. The gate delay between the two gate leaves and deceleration points and times will be inserted automatically.
- Page 20 STANDARD programming After having found the M1 closing travel limit it will open automatically. When the gate with M1 finds the opening travel limit, the other motor M2 will begin to move. When the gate with M2 has opened completely (reaching the mechanical stop), pause time memorisation will start (if automatic reclosing is not being used you may move directly to point (6a).
- Page 21 I GB Press P/P again when M2 has reached the desired gate delay angle, the motor will stop for a second and then begin to close. After this point we can manually insert the deceleration start points using P/P (DIP 9 set to ON) the motor will stop for a second then start again. Otherwise wait until the gate reaches the travel limit.
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Page 22: Sensitivity Adjustment
When the gate has completely closed, press P/P, the motor will stop and begin to open automatically. At this point you may manually insert the DECELERATION start point using P/P if DIP 9 is set to ON. The motor will stop for a second and then begin to move again. -
Page 23: Technical Data
MODIFYING AND CONTROLLING SETTINGS USING PRG-Link (optional) The PRG LINK system is a WI-FI interface dedicated to programming, control and diagnostics of the latest generation Telcoma ECU's. Using PRG LINK and its dedicated software application, the operator takes advantage of a powerful Wi-Fi network that allows him to intervene on the ECU without having to directly access the dip-switches. - Page 24 CARDIN ELETTRONICA DATA CODICE MODELLO SERIE Via del lavoro, 73 – Z.I. Cimavilla 31013 Codognè (TV) Italy DCE105 230 V 22-03-2016 Tel.: (+39) 04 38 40 40 11 Fax: (+39) 04 38 40 18 31 Dichiarazione di Conformità CE e-mail (Italy): sales.office.it@cardin.it ( Dichiarazione del costruttore ) e-mail (Europe):...