Epever Tracer1206A User Manual

Epever Tracer1206A User Manual

Tracer-a series mppt solar charge controller

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Tracer- A Series
——MPPT Solar Charge Controller
User Manual
Models:
Tracer1206A /Tracer1210A
Tracer2210A/Tracer3210A/Tracer4210A

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Summary of Contents for Epever Tracer1206A

  • Page 1 Tracer- A Series ——MPPT Solar Charge Controller User Manual Models: Tracer1206A /Tracer1210A Tracer2210A/Tracer3210A/Tracer4210A...
  • Page 3 Important Safety Instructions Please reserve this manual for future review. This manual contains all instructions of safety, installation and operation for Maximum Power Point Tracking (MPPT) controller in Tracer-A series ("the controller" is referred in this manual). General Safety Information ...
  • Page 4: Table Of Contents

    Contents 1 General Information ................1 1.1Overview ..................1 1.2 Characteristics ................2 1.3 Accessories Instructions ............3 1.4 Maximum Power Point Tracking Technology ......3 1.5 Battery Charging Stage ............. 5 2 Installation Instructions ................ 8 2.1 General Installation Notes ............8 2.2 PV Array Requirements .............
  • Page 5: General Information

    1 General Information 1.1 Overview Appreciate you for choosing MPPT solar charge controller, Tracer-A series. Based on common positive design and advanced MPPT control algorithm, with LCD displaying running status, this product is artistic, economical and practical. With MPPT control algorithm, in any situation, products of this series can fast and accurately track out the best maximum power point (MPP) of photovoltaic array, in order to obtain the maximum solar energy in time, which remarkably improves energy efficiency.
  • Page 6: Characteristics

    TCP/UDP/SNMP, to realize connection to internet.  Available for PC monitoring and external display unit connecting like MT50 and so on, realizing real-time data checking and parameters setting.  Support software upgrade. 1.2 Characteristics ① ⑩ ② ⑨ ⑧ ③ ⑦...
  • Page 7: Accessories Instructions

    1.3 Accessories Instructions 1. Remote Temperature Sensor (Model: RTS300R47K3.81A) Acquisition of battery temperature for undertaking temperature compensation of control parameters, the standard length of the cable is 3m (length can be customized). The RTS300R47K3.81A connects to the port (3 ) on the controller.
  • Page 8 Normally, the V is always higher than V , Due to the principle of conservation of energy, the I is always higher than I . The greater the discrepancy between V &V the greater the discrepancy between I & I .
  • Page 9: Battery Charging Stage

    If the program works improperly after appearing Multi-MPP, the system will not work on the real max power point, which may waste most solar energy resources and seriously affect the normal operation of the system. The typical MPPT algorithm, designed by our company, can track the real MPP quickly and accurately, improve the utilization rate of the array and avoid the waste of resources.
  • Page 10  Boost Charging The Boost stage maintain 2 hours in default, user can adjust the constant time and preset value of boost voltage according to demand. The stage is used to prevent heating and excessive battery gassing.  Equalize Charging WARNING: Explosive Risk! Equalizing flooded battery would produce explosive gases, so well ventilation of battery box is recommended.
  • Page 11 Some types of batteries benefit from equalizing charge on a regular basis, which is able to stir electrolyte, balance battery voltage and accomplish chemical reaction. Equalizing charge increases battery voltage, higher than the standard complement voltage, which gasifies the battery electrolyte. The controller will equalize the battery on 28th each month.
  • Page 12: Installation Instructions

    2 Installation Instructions 2.1 General Installation Notes  Before installation, please read through the entire installation instructions to get familiar with the installation steps.  Be very careful when installing the batteries, especially flooded lead-acid battery. Please wear eye protection, and have fresh water available to wash and clean any contact with battery acid.
  • Page 13: Wire Size

    Rated Charge MAX. PV Power Model Rated Charge Power Current (I Tracer1206A 130W/12V, 260W/24V 340W(V =34V) Tracer1210A 130W/12V, 260W/24V 680W Tracer2210A 260W/12V, 520W/24V 1360W Tracer3210A 390W/12V, 780W/24V 2040W Tracer4210A 520W/12V,1040W/24V 2720W Note: 1) The calculation formula for reference only, the PV array V (Open Circuit Voltage) must never exceed 100V under any conditions.
  • Page 14: Mounting

    Battery wire Load wire Model charge discharge size size current current /AWG) /AWG) Tracer1206A 4/10 4/10 Tracer1210A Tracer2210A Tracer3210A 10/6 10/6 Tracer4210A 16/4 16/4 Note: The wire size is only for reference. If there is a long distance between the PV array and the controller or between the controller and the battery, larger wires can be used to reduce the voltage drop and improve performance.
  • Page 15 Figure 2-1 Mounting 1. Connect components to the charge controller in the sequence as shown above and pay much attention to the “+” and “-”. Please don’t turn on the fuse during the installation. When disconnecting the system, the order will be reserved.
  • Page 16: Operation

    3 Operation 3.1 Button Operation Mode Note Browse Mode Short press SELECT Long press ENTER to enter into Set Mode, short press SELECT Set Mode to set the parameters. The LCD will leave SET Mode interface automatically when no operation for more than ten seconds When the load mode is manual on/off, short press ENTER can Load Switch turn on/off the load...
  • Page 17  Fault Indication Status Icon Description Battery over Battery level shows empty, battery frame discharged blink, fault icon blink Battery over Battery level shows full, battery frame blink, voltage fault icon blink Battery over Battery level shows current value, battery temperature frame blink, fault icon blink Load failure...
  • Page 18: Parameters Setting

    then the value blink, press ENTER again to clear the value. 2) Switching battery temperature unit: Under battery temperature interface, long press ENTER to switch. 3.3 Parameters setting  Load mode setting When the browsing interface shows the load setting interface as following, you can set the load modes.
  • Page 19: Battery Type

    Three methods to configure the controller: 1–Remote meter, MT50 (Use standard twisted net cable, model: CC-RS485-RS485-200U-MT). 2–Super parameter programmer, SPP-02(Use standard twisted net cable, model: CC-RS485-RS485-200U). One-key easily configure and apply to batch setting. 3–PC monitoring setting software “Solar Station Monitor”( Use USB to RS485 converter cable with model: CC-USB-RS485-150U.
  • Page 20  Battery Type ①Sealed (Default) ②Gel ③Flooded ④ User(Apply to “MT50” and “PC software “Solar Station Monitor”) Battery Voltage Parameters (parameters is in 12V system at 25℃, please use double value in 24V.) Battery charging setting Sealed Flooded User Over Voltage Disconnect 16.0V 16.0V 16.0V...
  • Page 21 Charging Voltage ≥ Boost Charging Voltage ≥ Float Charging Voltage > Boost Reconnect Charging Voltage. b. Over Voltage Disconnect Voltage > Over Voltage Reconnect Voltage c. Low Voltage Reconnect Voltage > Low Voltage Disconnect Voltage ≥ Discharging Limit Voltage. d. Under Voltage Warning Reconnect Voltage > Under Voltage Warning Voltage ≥...
  • Page 22: Protections, Troubleshooting And Maintenance

    Protections, Troubleshooting and Maintenance 4.1 Protection  PV Over Current The controller will limit battery charging current to the Maximum Battery Current rating. Therefore an over-sized solar array will not operate at peak power.  PV Short Circuit When PV short circuit occurs, the controller will stop charging. Clear it to resume normal operation.
  • Page 23: Troubleshooting

    automatically start the overheating protection and recover below 75℃.  High Voltage Transients PV is protected against small high voltage surge. In lightning prone areas, additional external suppression is recommended. 4.2 Troubleshooting Faults Possible reasons Troubleshooting The LCD is off during daytime Confirm that PV and battery PV array...
  • Page 24  Check all the naked wires to make sure insulation is not damaged for serious solarization, frictional wear, dryness, insects or rats etc. Repair or replace some wires if necessary.  Tighten all the terminals. Inspect for loose, broken, or burnt wire connections. ...
  • Page 25: Technical Specifications

    5 Technical Specifications Electrical Parameters Tracer Tracer Tracer Tracer Tracer Item 1206A 1210A 2210A 3210A 4210A Nominal system 12/24VDC Auto voltage Rated charge current Rated discharge current Battery voltage 9V~32V range Max. PV V 100V ① ② ③ MPP Voltage range V +2V~50V +2V~90V 130W/12V...
  • Page 26 Mechanical Parameters Tracer1206A Mechanical Tracer2210A Tracer1210A Dimension 172mmx139mmx44mm 172mmx139mmx44mm Mounting dimension 130mmx130mm Φ5 Mounting hole size Power cable 10mm Weight 0.6kg 1.1kg Mechanical Parameters Mechanical Tracer3210A Tracer4210A Dimension 228mmx164mmx55mm 252mmx180mmx63mm Mounting dimension 170mmx164mm 210mmx171mm Φ5 Mounting hole size Power cable...
  • Page 27: Annex I Conversion Efficiency Curves

    Annex I Conversion Efficiency Curves Temp: 25ºC Illumination Intensity: 1000W/m Model: Tracer1206A Solar Module MPP Voltage(17V, 34V) / Nominal System Voltage(12V) 12V Conversion Efficency Curves 100,00% 98,00% 96,00% 94,00% 92,00% 90,00% 88,00% 86,00% 84,00% 100W 130W Charging Power (W) Solar Module MPP Voltage(34V) / Nominal System Voltage(24V)
  • Page 28 Model: Tracer1210A Solar Module MPP Voltage(17V, 34V, 68V) / Nominal System Voltage(12V) 12V Conversion Efficency Curves 100,00% 98,00% 96,00% 94,00% 92,00% 90,00% 88,00% 86,00% 84,00% 100W 130W Charging Power (W) Solar Module MPP Voltage(34V, 68V) / Nominal System Voltage(24V) 24V Conversion Efficency Curves 100,00% 98,00% 96,00%...
  • Page 29 Model: Tracer2210A Solar Module MPP Voltage(17V, 34V, 68V) / Nominal System Voltage(12V) 12V Conversion Efficency Curves 99,00% 97,00% 95,00% 93,00% 91,00% 89,00% 87,00% 85,00% 100W 150W 200W 250W Charging Power (W) Solar Module MPP Voltage(33V, 68) / Nominal System Voltage(24V) 24V Conversion Efficency Curves 99,00% 97,00%...
  • Page 30 Model: Tracer3210A Solar Module MPP Voltage(17V, 34V, 68V)/ Nominal System Voltage(12V) 12V Conversion Efficency Curves 100,00% 99,00% 98,00% 97,00% 96,00% 95,00% 94,00% 93,00% 92,00% 91,00% 90,00% 100W 150W 200W 250W 300W 350W 400W Charging Power (W) Solar Module MPP Voltage(34V, 68V) / Nominal System Voltage(24V) 24V Conversion Efficency Curves 100,00% 99,00%...
  • Page 31 Model: Tracer4210A Solar Module MPP Voltage(17V, 34V, 68V) / Nominal System Voltage(12V) 12V Conversion Efficency Curves 98,00% 97,00% 96,00% 95,00% 94,00% 93,00% 92,00% 91,00% 90,00% 89,00% 88,00% 87,00% Charging Power (W) Solar Module MPP Voltage(34V, 68V) Nominal System Voltage(24V) 24V Conversion Efficency Curves 99,00% 98,00% 97,00%...
  • Page 32: Annex Ii Dimensions

    Annex II Dimensions Tracer1206A/Tracer1210A Dimensions in Millimeters...
  • Page 33 Tracer2210A Dimensions in Millimeters...
  • Page 34 Tracer3210A Dimensions in Millimeters...
  • Page 35 Tracer4210A Dimensions in Millimeters Final interpretation right of the manual belongs to EPsolar. Any changes without prior notice! Version number: V1.0...

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