Related Manuals for Raymarine SmartPilot X-5R
Summary of Contents for Raymarine SmartPilot X-5R
- Page 1 SmartPilot X-5R Drive Installation & Setup Document reference: 87128-1 Date: December 2010...
- Page 2 Autohelm, hsb2, RayTech Navigator, Sail Pilot, SeaTalk, SeaTalkNG, SeaTalkHS and Sportpilot are registered trademarks of Raymarine UK Limited. RayTalk, Seahawk, Smartpilot, Pathfinder and Raymarine are registered trademarks of Raymarine Holdings Limited. FLIR is a registered trademark of FLIR Systems, Inc. and/or its subsidiaries.
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Page 3: Table Of Contents
Contents Preface ..........................v Safety notices ......................v EMC Conformance ....................v Pressure washing ....................v Product documents ....................v Warranty ........................vi Product disposal ......................vi Chapter 1:Installation and system overviews ........... 1 1.1 Installation overview ..................1 Planning ......................1 Installing ......................1 1.2 Safe and successful installation .............. - Page 4 SmartPilot X-5R Drive Installation and Setup Guide Compass connection ..................22 2.7 Pilot Controller ..................... 23 Fitting ......................23 Connect controller and SeaTalk bus ............. 23 SeaTalk power connections..............23 2.8 Connect to ground ..................25 2.9 Optional connections ................... 26 Rudder reference..................
- Page 5 Rudder damping................... 47 Chapter 4:SmartPilot X-5R Drive Settings ............49 4.1 Introduction ....................49 Calibration modes ..................49 Display Calibration..................49 User calibration..................49 Seatrial calibration ..................49 Dealer Calibration ..................49 Accessing the Calibration modes..............50 Adjusting calibration values ................50 4.2 Display calibration ..................
- Page 6 SmartPilot X-5R Drive Installation and Setup Guide...
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Page 7: Preface
Raymarine will not warranty product subjected to high pressure washing. Product documents This document is part of a series of books associated with the SmartPilot X-5R series. Documents can be downloaded from www.raymarine.com/handbooks. Title... -
Page 8: Warranty
Warranty To register your new Raymarine product, please take a few minutes to fill out the warranty card. It is important that you complete the owner information and return the card to us to receive full warranty benefits. You can also register online at www.raymarine.com... -
Page 9: Chapter 1:Installation And System Overviews
This chapter gives an overview of installation procedures and network configurations for an SPX-5R Drive system. The SmartPilot X-5R (SPX-5R) Drive system is intended for use as an aid to steering leisure marine craft with a fully-laden displacement up to a maximum of: •... -
Page 10: Product Documents
SmartPilot X-5R Drive Installation and Setup Guide Product documents The SPX-5R Drive system consists of a number of components connected together using a Raymarine SeaTalk bus. Drive unit SmartPilot course computer ST6002 controller Fluxgate compass D10369-2 Marine electronics systems The autopilot may form part of your wider ship’s electronics system, and may be... - Page 11 Chapter 1: Installation and system overviews Example SeaTalk system SeaTalk allows connection of compatible products though a dedicated data bus, to allow information sharing around the ship. ST6002 ST60+ depth ST60+ speed ST6002 SmartController instrument instrument SmartController SeaTalk SeaTalk SeaTalk SeaTalk SeaTalk cable...
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Page 12: Equipment & Tools
SmartPilot X-5R Drive Installation and Setup Guide 1.3 Equipment & Tools Before you begin ensure you have all the necessary components and tools to install your system. Parts supplied SmartPilot Panel cover ST6002 seal controller SeaTalk cable, Stud (x2) Course... -
Page 13: Tools And Equipment Not Supplied
Chapter 1: Installation and system overviews Tools and equipment NOT supplied You will need to supply the following equipment and tools: Tools: • Flat bladed screwdriver • Power drill (cordless recommended). • Bearing puller (optional - to remove the steering wheel). •... - Page 14 SmartPilot X-5R Drive Installation and Setup Guide...
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Page 15: Chapter 2:Installing The System
This will provide the best conditions for EMC performance for the installation. Suppression ferrites Raymarine cables may be fitted with suppression ferrites. These are important for correct EMC performance. Any ferrite removed to facilitate installation must be replaced in the original position immediately after the installation is complete. -
Page 16: Connections To Other Equipment
SmartPilot X-5R Drive Installation and Setup Guide Connections to other equipment If Raymarine equipment is to be connected to other equipment using a cable not supplied by Raymarine, a Raymarine suppression ferrite MUST always be attached to the cable near the Raymarine unit. -
Page 17: Spx-5R Drive System Course Computer
Chapter 2: Installing the system The correct cable dimensions for various cable lengths are given in the following table. Total cable length (A + B) Copper area Up to 3.0 m (10 ft) 2.5 mm Up to 5.0 m (16ft) 4 mm Up to 7.0 m (23 ft) 10 mm... - Page 18 SmartPilot X-5R Drive Installation and Setup Guide 237 mm (9.33 in) 56 mm (2.2 in) D10375-1...
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Page 19: Connection Overview
Chapter 2: Installing the system Connection overview The Course Computer provides the following system connections SeaTalk fuse Power fuse Note: Spare fuses (2 A) (15A) are located in the connector cover Fluxgate NMEA 0183 SeaTalk Power RF ground compass inputs input/ouput inputs/outputs inputs... -
Page 20: Step 2 - Check Wheel Shaft Size
SmartPilot X-5R Drive Installation and Setup Guide Woodruff key Retaining Steering Washer wheel hub D10376-1 Step 2 - Check wheel shaft size As the way in which components are fitted depends on the diameter of the steering shaft, it is very important to ascertain the steering shaft diameter before you proceed with the fitting procedure. -
Page 21: Step 3 - Plan Suitable Mounting Angle
Chapter 2: Installing the system Taper adaptor fits to 3/4" Steering wheel steering shaft steering (3/4" shaft fitting) shaft 3/4 inch Steering Shaft Steering wheel Taper adaptor, 1" steering (1" shaft fitting) fits to stub shaft shaft 1 inch Steering Shaft D10663-1 Step 3 - Plan suitable mounting angle The Drive unit MUST be mounted at an angle of no more than 35°... - Page 22 SmartPilot X-5R Drive Installation and Setup Guide 3. Referring to the following illustration, identify a convenient surface that will pro- vide a secure anchoring point for the torque restraint bracket. Note: If your dashboard does not extend below the bottom of the SPX-5R Drive, you may need to manufacture an extension from a suitable material, and permanently attach it to the dash- board, to accommodate the torque restraint bracket.
- Page 23 Chapter 2: Installing the system 4. Offer up the torque restraint bracket to the mounting surface and mark the posi- tions for the securing screws. D10379-2 5. Remove the SPX-5R Drive from the steering shaft, then drill four in (4 mm) holes for the securing screws.
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Page 24: Step 5- Fit Drive Unit
SmartPilot X-5R Drive Installation and Setup Guide Step 5- Fit Drive unit CAUTION: Ensure correct mounting angle The Drive unit MUST be mounted at an angle of no more than 35° from vertical, to ensure adequate drainage of water for all rotating parts. You MUST also ensure that the drain hole at the base of the unit is kept clear at all times. -
Page 25: Fitting To 3/4 Inch Steering Shaft
Chapter 2: Installing the system Fitting to 3/4 inch steering shaft 3/4 inch shaft fitting Alignment Woodruff Alignment mark mark key (large) Woodruff Nyloc Washer (small) (small) 3/4" shaft Seal Drive unit Taper Screw washer adaptor Stub shaft Nyloc nut (large) D10669-3 To fit the SPX-5R Drive to a... -
Page 26: Fitting To 1 Inch Steering Shaft
SmartPilot X-5R Drive Installation and Setup Guide 8. Slide the steering wheel onto the stub shaft, so that the woodruff key inserted at step 8 engages with the keyway in the wheel. 9. Place the original steering wheel washer on the shaft then secure the steering wheel with the original wheel-securing nut. -
Page 27: Drive Cable Routing
Chapter 2: Installing the system countersunk screws supplied. Tighten each screw to 20 pound inches (2.26 New- ton metres). 7. Ensuring that the keyways are aligned, slide the taper adaptor (supplied) onto the stub shaft, as far as it will go. 8. -
Page 28: Connecting Power & Drive Cables To The Course Computer
SmartPilot X-5R Drive Installation and Setup Guide 2.5 Connecting power & drive cables to the Course Computer Power The SPX-5R Drive system needs a 12 V dc supply. CAUTION: Ensure correct supply voltage Do NOT connect 24 V to the Course Computer, or damage to the product could occur. -
Page 29: Fluxgate Compass
Compass mounting Location To achieve the best performance, mount your compass: • With the Raymarine logo facing the bow. • As close as possible to the boat’s pitch and roll center. • At least 2ft 6 in (0.8 m) away from your boat’s steering compass to avoid deviation of both compasses. -
Page 30: Mounting Procedure
SmartPilot X-5R Drive Installation and Setup Guide Mounting procedure 1. Mount the Fluxgate Compass on a vertical bulkhead, with the cable leaving at the bottom of the unit. 2. Stick the supplied warning label near to the compass, where it is clearly visible. -
Page 31: Pilot Controller
Chapter 2: Installing the system 2.7 Pilot Controller Fitting The ST6002 Pilot Controller is supplied with an 4 m cable for connection to the SeaTalk bus. Ensure that your mounting location is within 4 m of a suitable connection point. You may purchase a longer cable if required. Fit the controller in accordance with the separate instruction leaflet. - Page 32 SmartPilot X-5R Drive Installation and Setup Guide SeaTalk power supplied by Course Computer Course Computer Pilot Controller SeaTalk instruments Yellow Screen SeaTalk D10644-1 SeaTalk power supplied externally Course Computer Pilot Controller SeaTalk instruments SeaTalk SeaTalk Yellow Screen SeaTalk 12 V power supply...
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Page 33: Connect To Ground
Chapter 2: Installing the system 2.8 Connect to ground CAUTION: Grounding The SPX-5R Drive system ground MUST be connected to ship’s ground. Failure to connect to ship’s ground may cause it, or other on- board electronics to malfunction. To ground your SPX-5R Drive system: •... -
Page 34: Optional Connections
SmartPilot X-5R Drive Installation and Setup Guide 2.9 Optional connections Rudder reference For suitable vessels, an optional rudder reference transducer is available to provide an accurate display of the rudder angle, and further improve steering accuracy and performance of the SPX-5R Drive system. If you have the optional rudder reference transducer, connect it to the course computer as shown. -
Page 35: Seatalkng Connections
Chapter 2: Installing the system SeaTalk Connections To connect your autopilot to a SeaTalk backbone, use a dedicated spur cable. Spur cables are available from your Raymarine dealer, as follows: Part number SeaTalk spur cable length 1 ft 3 in (400 mm) -
Page 36: Nmea 0183 Equipment
NMEA 0183 / Connecting other manufacturers’ equipment • When connecting Raymarine equipment to other equipment using a non- Raymarine cable, you MUST attach an appropriate suppression ferrite to the cable near to the Raymarine unit. • When connecting third party equipment refer to the manufacturer’s instructions for cable details. -
Page 37: Final Checks
Chapter 2: Installing the system 2.10Final checks When you have completed all necessary installation procedures, but before you apply power to the system, ensure all equipment and connections are properly secured. Secure all cables To prevent strain on the connector blocks, secure the cables to the Course Computer with cable ties as shown below. - Page 38 SmartPilot X-5R Drive Installation and Setup Guide...
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Page 39: Chapter 3:Commissioning & Setup
The basic SPX-5R Drive system is supplied without a rudder reference transducer, so in the basic system, the Pilot Controller display does not show a rudder reference bar or indicator. However, the SPX-5R Drive system is compatible with the Raymarine rudder reference transducer, and this can be fitted as an option. -
Page 40: Commissioning
SmartPilot X-5R Drive Installation and Setup Guide 3.1 Commissioning The commissioning process comprises: • Dockside checks & setup. • Seatrial calibration. Dockside checks & setup The dockside checks comprise: 1. Switching on. 2. Checking SeaTalk and NMEA 0183 connections. 3. Checking rudder bar and steering operating sense. -
Page 41: Step 2 - Check Data Connections
Chapter 3: Commissioning & Setup Startup problems • If the Pilot Controller does not beep or the display is blank, switch off the power, then check the fuse/circuit breaker and the SeaTalk fuse in the SPX Course Com- puter. • If the display shows the SEATALK FAIL or NO PILOT alarm message, check the SeaTalk connections. -
Page 42: Step 4 - Checking Steering Operating Sense
SmartPilot X-5R Drive Installation and Setup Guide Step 4 - Checking steering operating sense Check the steering operating sense as follows: 1. Manually center the wheel, then press auto (so the SPX-5R Drive system is in Auto mode) 2. Check that the display shows AUTO. - Page 43 Chapter 3: Commissioning & Setup Setup map CAL screen CAL screen Enter DEALER CALIBRATION CAL screen CAL screen Rudder ref fitted Leave DEALER CALIBRATION D10807-1 Entering Dealer calibration Enter Dealer calibration as follows: 1. Ensure the SPX-5R Drive system is in Standby mode. 2.
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Page 44: Align The Rudder Indicator
SmartPilot X-5R Drive Installation and Setup Guide Set the vessel type as follows: 1. Use to select the appropriate type of boat: Options Notes DISPLACE Power driven boats which do not plane. (Typically below 15 kts top speed) SEMI DISPLACE... -
Page 45: Save The New Settings
Chapter 3: Commissioning & Setup Save the new settings When you have adjusted the above settings, hold down standby for two seconds, to save your changes, leave Dealer calibration and return to the Standby mode. Seatrial calibration When you have completed the dockside checks, carry out a Seatrial calibration, to calibrate the compass and set up the autopilot steering characteristics. - Page 46 SmartPilot X-5R Drive Installation and Setup Guide determine the deviation and apply any correction required. The correction procedure reduces deviation errors to a few degrees. As magnetic deviation can cause significant compass errors on your boat, you MUST complete the compass swing before any other seatrial procedure.
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Page 47: Aligning The Compass Heading
Chapter 3: Commissioning & Setup Note: If necessary, you can quit the correction process by pressing standby or disp. If you then want to repeat the deviation correction, return to the SWING COMPASS screen. 6. Continue slowly turning the boat until the controller beeps and displays the DEVIATION screen. -
Page 48: Aligning Rudder Bar
SmartPilot X-5R Drive Installation and Setup Guide Although the compass calibration removes most of the alignment error, small errors (a few degrees) may remain. Once you have completed the initial compass calibration, you can make further adjustments to the alignment without having to swing the compass again. -
Page 49: Autolearn Procedure
Chapter 3: Commissioning & Setup Typical non-planing vessel at 6 kts D11543-1 Typical planing vessel at 20 kts D11544-1 AutoLearn procedure 1. If you are not already in Seatrial calibration: standby disp From Standby mode, hold down for 2 seconds, then press twice to see the SEATRIAL CAL screen. - Page 50 SmartPilot X-5R Drive Installation and Setup Guide Enter Seatrial calibration 2 sec Prepare for AutoLearn • steer straight ahead at cruising speed (planing boats – just on the plane) • head into wind and waves AutoLearn in progress CHECK! Start...
- Page 51 Chapter 3: Commissioning & Setup 3. With the AUTOLEARN screen displayed, prepare to start the AutoLearn: • power boats: steer straight ahead (rudder centered). For non-planing boats, set a comfortable cruising speed. For planing boats set the speed so the boat is just planing.
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Page 52: Commissioning Complete
Adjust these settings when motoring your boat at cruising speed. For further information on adjustable parameters, refer to Chapter 4: SmartPilot X-5R Drive Settings. Setting response level Before proceeding with any manual adjustment, set the response level to 5 as follows: 1. -
Page 53: Rudder Gain
Chapter 3: Commissioning & Setup Rudder gain Boats can vary widely in their response to helm, and by adjusting the rudder gain you can change the SPX-5R Drive system’s steering characteristics. Rudder gain is a measure of how much helm the SPX-5R Drive system applies to correct course errors –... -
Page 54: Counter Rudder
SmartPilot X-5R Drive Installation and Setup Guide Counter rudder Counter rudder is the amount of rudder the SPX-5R Drive system applies to try to prevent the boat from oversteering. Higher counter rudder settings result in more rudder being applied. Checking To check the counter rudder setting: 1. -
Page 55: Rudder Damping
Chapter 3: Commissioning & Setup To adjust the AutoTrim 1. Enter Dealer calibration as described on page 35. 1. Use disp as necessary to access the AUTOTRIM screen. 2. Use -1 or +1 to adjust the AutoTrim level. 3. Press and hold standby for 2 seconds to save the changes and leave Dealer calibration. - Page 56 SmartPilot X-5R Drive Installation and Setup Guide...
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Page 57: Chapter 4:Smartpilot X-5R Drive Settings
Chapter 4: SmartPilot X-5R Drive Settings 4.1 Introduction This chapter describes the SPX-5R Drive system calibration settings and the factory default settings. The calibration settings can be adjusted to best suit your operating requirements, but as many will have been adjusted to optimum values when commissioning the system, they should not require further change. -
Page 58: Accessing The Calibration Modes
SmartPilot X-5R Drive Installation and Setup Guide Accessing the Calibration modes Accessing Calibration Modes 2 seconds Calibration 2 seconds Modes (saves changes) to enter Display calibration mode to enter User calibration mode to enter Seatrial calibration mode to enter Dealer... -
Page 59: Display Calibration
HDG TRUE - True heading. If you select this the screen will indicate TRUE for heading values, during normal operation. Data pages The Pilot Controller has fifteen user-configurable data pages. Each data page can be configured to display SeaTalk/NMEA data, which can be viewed during normal normal operation (see SmartPilot X-5R Drive Operating Guide). -
Page 60: Setting Up Data Pages
SmartPilot X-5R Drive Installation and Setup Guide The default page settings are: Data Page Default Setting XTE (Cross Track Error) BTW (Bearing to Waypoint) - see Note below DTW (Distance to Waypoint) - see Note below RESPONSE Remaining pages NOT USED (see Setting up data pages below) -
Page 61: User Calibration
Chapter 4: SmartPilot X-5R Drive Settings Available Data Pages Displayed as Bearing to Waypoint Rudder Gain RUDD GAIN Response RESPONSE Watch WATCH - used to control the Watch timer Universal Time Coordinated Note: There are 3 depth pages (meters, feet and fathoms) and 2 water temperature pages (°C and °F). -
Page 62: Dealer Calibration
SmartPilot X-5R Drive Installation and Setup Guide Screen Text Options RESPONSE Range = 1 to 9 Levels 1 to 3 minimize the amount of pilot activity. This conserves power, but may compromise short-term course-keeping accuracy. Levels 4 to 6 should give good course keeping with crisp, well con-... -
Page 63: Vessel Type
Chapter 4: SmartPilot X-5R Drive Settings Accessing Dealer Calibration Dealer Calibration 2 seconds (saves changes) To adjust values To exit & save changes 2 seconds D10470-1 Vessel type Selecting the correct vessel type, enables the SPX-5R Drive system to set appropriate values for other calibration settings, to give optimum performance. -
Page 64: Drive Type
SmartPilot X-5R Drive Installation and Setup Guide Options Vessel type STERN DRV Boats with outdrives or outboard engines, including Mercury Verado and Volvo Penta IPS. WORK BOAT Commercial tugs, fishing vessels, etc SAIL BOAT Not applicable to the SPX-5R Drive system. -
Page 65: Counter Rudder
Chapter 4: SmartPilot X-5R Drive Settings Counter rudder Counter rudder is the amount of rudder the SPX-5R Drive system applies to try to prevent the boat from oversteering. Higher counter rudder settings result in more rudder being applied. The default counter rudder gain is set during the initial seatrial AutoLearn process (see page 40). -
Page 66: Turn Rate Limit
SmartPilot X-5R Drive Installation and Setup Guide Screen Text Options RESPONSE Range = 1 to 9 Levels 1 to 3 minimize the amount of pilot activity. This conserves power, but may compromise short-term course-keeping accuracy. Levels 4 to 6 should give good course keeping with crisp, well con- trolled turns under normal operating conditions. -
Page 67: Cruise Speed
CAUTION: Losing settings at system reset Do NOT select System RESET unless advised to do so by a Raymarine dealer. If you complete a reset you will lose the SPX-5R Drive system calibration settings. You will then need to repeat the SPX-5R Drive system commissioning process. -
Page 68: System Defaults
SmartPilot X-5R Drive Installation and Setup Guide 3. The screen will then show an ARE YOU SURE message. Either: auto • Press to cancel the reset • Press again to select YES and reset the SPX-5R Drive system. 4. You will then see the CAL LOCK screen: standby •... -
Page 69: Appendix 1:Nmea 0183 Sentences
Appendix 1: NMEA 0183 sentences The SPX-5R Drive system Course Computer supports the following NMEA0183 sentences. NMEA0183 to Course Computer Header Data in Cross track error, bearing to waypoint, waypoint number Bearing to waypoint, distance to waypoint, waypoint number, time Latitude/longitude, time Heading Apparent wind angle, apparent wind speed... - Page 70 SmartPilot X-5R Drive Installation and Setup Guide...
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Page 71: Appendix 2:Spx-5R Drive System Specifications
“) Inputs Fluxgate Compass, NMEA 0183 v3.01, SeaTalk (x2), SeaTalk power Outputs NMEA 0183 v3.01, SeaTalk (x2), drive motor, SeaTalk Raymarine drive compatibility: Drive (as supplied with product) Drive motor output: 5 A nominal 10 A peak SeaTalk output 2A at 12 V (fuse protected at 2A) NMEA 0183 v2.3 inputs/outputs... - Page 72 Service interval: Inspect and service in line with your steering system manufac- turer recommendations. In any event a Raymarine approved service must be carried out every 2 years or 200 engine hours, whichever occurs soonest. CE compliance and approvals 2004/108/EC (EMC).
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Page 73: Pilot Controller (St6002)
Pilot Controller (ST6002) Nominal supply voltage: 12 V dc via SeaTalk Operating voltage range: 10 V to 16 V dc Current consumption (Standby mode) 60 mA (less than 200 mA with full lighting) Environmental conditions: • operating temperature -10°C to 50°C (14°F to 122°F) •... - Page 74 SmartPilot X-5R Drive Installation and Setup Guide...
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Page 75: Index
Index seatrial calibration lock, 54 Accessing calibration modes, 50 system reset, 59 AutoTrim, 46, 57 turn rate limit, 58 vessel type, 55 Default settings, 60 Calibration modes, 49 Display calibration, 51 Certified installation, 1 data page setup, 51 Checking system operation, 44 heading selection, 51 Commissioning Drive... - Page 76 SmartPilot X-5R Drive Installation and Setup Guide outputs, 61 rudder damping, 57 rudder gain, 45, 56 Off course warning angle, 58 rudder indicator alignment, 36, 56 rudder limits, 36, 56 seatrial calibration lock, 54 Parts supplied, 4 turn rate limit, 58...
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