SMC Networks IP8000 Installation And Maintenance Manual

IP80X14-TFJ21GB-B
Installation and Maintenance Manual
IP8000/IP8100 0#0 - # - X14 - L
Electropneumatic Positioner
T6 -40°C≤ Ta ≤60°C
II 2G Ex ib IIC
ATEX marking description
≤ ≤
II 2 G Ex ib IIC T6 -40°C Ta 60°C
Equipment
Ambient temperature
Group
Temperature
Category 2
classification
Gas explosive
Explosion Group
atmosphere
Ignition protection,
European
intrinsic safety
standards
1 Safety Instructions
• This manual contains essential information for the protection of users
and others from possible injury and/or equipment damage.
• Read this manual before using the product, to ensure correct handling,
and read the manuals of related apparatus before use.
• Keep this manual in a safe place for future reference.
• These instructions indicate the level of potential hazard by label of
"DANGER", "WARNING" or "CAUTION", followed by important safety
information which must be carefully followed.
• To ensure safety of personnel and equipment the safety instructions in
this manual and the product catalogue must be observed, along with
other relevant safety practices.
In extreme conditions, there is a possibility of
DANGER
serious injury or loss of life.
If instructions are not followed there is a
WARNING
possibility of serious injury or loss of life.
If instructions are not followed there is a
CAUTION
possibility of injury or equipment damage.
WARNING
• The compatibility of pneumatic equipment is the responsibility of
the person who designs the pneumatic system or decides its
specifications.
Since the products specified here can be used in various operating
conditions, their compatibility with the specific pneumatic system must
be based on specifications or after analysis and/or tests to meet
specific requirements.
• Only trained personnel should operate pneumatically operated
machinery and equipment.
• Compressed air can be dangerous if an operator is unfamiliar with it.
Assembly, handling or repair of pneumatic systems should be
performed by trained and experienced personnel.
• Do not service machinery/equipment or attempt to remove
components until safety is confirmed.
1) Inspection and maintenance of machinery/equipment should only
be performed after confirmation of safe locked-out control positions.
2) When equipment is to be removed, confirm the safety process as
mentioned above. Switch off air and electrical supplies and exhaust
all residual compressed air in the system.
3) Before machinery/equipment is re-started, ensure all safety
measures to prevent sudden movement of cylinders etc.
(Supply air into the system gradually to create back pressure, i.e.
incorporate a soft-start valve).
1 Safety Instructions (continued)
• Do not use this product outside of the specifications.
Contact SMC if it is to be used in any of the following conditions:
1) Conditions and environments beyond the given specifications, or if the
product is to be used outdoors.
2) Installations in conjunction with atomic energy,
air navigation, vehicles, medical equipment, food and beverage,
recreation equipment, emergency stop circuits, press applications, or
safety equipment.
3) An application which has the possibility of having negative effects on
people, property, or animals, requiring special safety analysis.
CAUTION
• Ensure that the air supply system is filtered to 5 microns.
2 Specifications
Protect the unit from impact and dropping during installation and when
mounted. It may cause failure of the unit.
• Do not use the unit in places with high humidity & temperature. It may
cause malfunctions.
• Do not use this positioner outside of the range of it's specifications as this
can cause failure.
-40°C ~ 60°C
X ®
0344 II 2G Ex ib IIC T6
JISF8007 IP65 (IEC 60529)
*1 : 1/2 split range is possible with the standard type (by adjusting the span)
*2 : The stroke is adjustable in 0~60° and 0~100°.
*3 : Standard air (JIS B0120): temp.20°C, absolute press. 760mmHg, ratio
humidity 65%.
2 Specifications (continued)
2.1 How to Order
I P 8 0 0 - 0 0 -
railway,
3 Installation
WARNING
• Do not install unless the safety instructions have been read and
understood.
• Since zero-point varies depending on the mounting position, the zero point
should be adjusted after installation.
• Avoid hitting the product with metallic objects!
• Avoid using this product in non-explosive environments which can become
explosive due to air leakage!
• When using this product in hazardous areas, ensure that the operational
speed of the moving parts is less than 1m/s, and that the actuator is not
hunting!
3.1 Environment
WARNING
• Do not use in an environment where the product is directly exposed to
corrosive gases, chemicals, salt water, water or steam.
• The product should not be exposed to prolonged sunlight that can
generate a surface temperature higher than the value given for the
temperature classification. Use a protective cover.
• Do not mount the product in a location where it will be subject to strong
vibrations and/or shock.
• Do not mount the product in a location where it is exposed to radiant heat.
• Allow sufficient space for maintenance and adjustment around the product
when mounted.
3.2 Piping
CAUTION
• Before piping make sure to clean away all chips, cutting oil, dust etc.
• When installing piping or fitting into a port, ensure that sealant material
does not enter the port inside. When using seal tape, leave 1.5 to 2 threads
exposed on the end of the pipe/fitting.
3 Installation (continued)
3.3 Lubrication
- X 14 - L
• The positioner has a fixed orifice and nozzle, which contain fine paths
in them. Use filtered, dehydrated air and avoid the use of lubricators as
ATEX EXPLOSION
this may cause malfunction of the positioner. Ensure that the air supply
PROTECTION
SPECIFICATION
system is filtered to 5 micron.
LOW TEMPERATURE
3.4 Handling
SPECIFICATION
• Avoid applying impact to the body and torque motor of the positioner,
and avoid excessive force to the armature because this may lead to
failure. Handle with care during transport and operation.
• If you leave the positioner at the operation site for a long time without
using it, put the cover on it so that rain water does not enter the
positioner. If the atmosphere is of high temperature or humidity, take
measures to avoid condensation inside. The condensation control
measures must be taken thoroughly for export shipment.
• Avoid setting the positioner near magnetic fields because the
characteristics are effected.
4 Mounting
4.1 Type IP8000
4.1.1 Example of attaching to actuator
The type IP8000 positioner is compatible with Type IP6000 and IP600 in
the attaching pitch. If you are using IP600 and IP6000 already, the bracket
for these positioner can be used to attach IP8000 to the actuator.
Positioner
Bracket
shape
Fig.1 Example of Fig.2 Example of
directly attaching attaching using the
to diaphragm valve L-shape bracket
Directly attach using the Attach by using screw
screw hole at the side of hole at the side of the
the positioner and the positioner and the screw
screw hole at the yoke hole at the front mount
side of the diaphragm of diaphragm valve.
valve.
CAUTION
CAUTION
Bracket
Bracket
Positioner
Positioner
Bracket
shape
Fig.3 Example of
attaching using
front bracket
Attach by using screw
hole at the back of the
positioner and the screw
hole at the front mount
of diaphragm valve.