SMC Networks IP6000 Installation And Maintenance Manual

IP60X14-TFH11GB-C
Installation and Maintenance Manual
IP6000/IP6100 0#0 - # - X14
Electropneumatic Positioner
2G Ex ib IIC
ATEX marking description
≤ ≤
II 2 G Ex ib IIC T5 20°C Ta 80°C
Equipment Group
Category 2
Gas explosive
atmosphere
European
standards
1 SAFETY RECOMMENDATION
1.1 General recommendation
These safety instructions are intended to prevent a hazardous situation and/or equipment damage. These
instructions indicate the level of potential hazard by label of "Caution", "Warning" or "Danger". To ensure
safety, be sure to observe ISO4414 (Note1), JIS B 8370 (Note2) and other safety practices.
Note 1: ISO 4414: Pneumatic fluid power - Recommendations for the application of equipment to
transmission and control systems. Note 2:JIS B 8370:Pneumatic system axiom.
WARNING
1. The compatibility of pneumatic equipment is the responsibility of the person who designs the
pneumatic system or decides its specifications.
CAUTION: Operator error could result in injury or equipment damage.
WARNING: Operator error could result in injury or loss of life.
DANGER: In extreme conditions, there is possible result of serious injury or loss of life.
Since the products specified here are used in various operating conditions, their compatibility for the
specific pneumatic system must be based on specifications or after analysis and/or tests to meet your
specific requirements.
2. Only trained personnel should operate pneumatically operated machinery and equipment.
Compressed air can be dangerous if an operator is unfamiliar with it. Assembly, handling or repair of
pneumatic systems should be performed by trained and experienced operators.
3. Do not service machinery/equipment or attempt to remove component until safety is confirmed.
1) Inspection and maintenance of machinery/equipment should only be performed after confirmation of
safe locked-out control positions.
2) When equipment is to be removed, confirm the safety process as mentioned above. Switch off air
and electrical supplies and exhaust all residual compressed air in the system.
3) Before machinery/equipment is re-started, ensure all safety measures to prevent sudden movement
of cylinders etc. (Supply air into the system gradually to create backpressure, i.e. incorporate a soft-
start valve).
4. Contact SMC if the product is to be used in any of the following conditions:
1) Conditions and environments beyond the given specifications, or if product is used outdoors.
2) Installations in conjunction with atomic energy, railway, air navigation, vehicles, medical equipment,
food and beverage, recreation equipment, emergency stop circuits, press applications, or safety
equipment.
3) Applications, which have the possibility of having negative effects on people, properties or animals,
requiring special safety analysis.
2 SPECIFICATIONS
Protect the unit from impact and dropping during transfer and when mounted. It may cause failure of the unit.
Do not use the unit in places with high humidity & temperature. It may cause malfunctions.
Do not use this positioner outside of the range of it's specifications as this can cause failure.
T6 -20°C≤ Ta ≤60°C
T5 -20°C≤ Ta ≤80°C
Ambient temperature
Temperature
classification
Explosion Group
Ignition protection,
intrinsic safety
*1 : 1/2 split range is possible with the standard type (by adjusting the span)
*2 : The stroke is adjustable in 0~60° and 0~100°.
*3 : Standard air (JIS B0120): temp.20°C, absolute press. 760mmHg, ratio humidity 65%.
2.1 How to Order
I P 6 0 0 - 0 0 - - X 14
ATEX EXPLOSION
PROTECTION SPECIFICATION
3 INSTALLATION
WARNING
Do not install unless the safety instructions have been read and understood.
Since zero-point varies depending on the mounting position, the zero point should be adjusted after
installation.
Avoid hitting the product with metallic objects!
Avoid using this product in non-explosive environments which can become explosive due to air leakage!
When using this product in hazardous areas, ensure that the operational speed of the moving parts is
less than 1m/s, and that the actuator is not hunting!
3.1 Environment
WARNING
Do not use in an environment where the product is directly exposed to corrosive gases, chemicals, salt
water, water or steam.
The product should not be exposed to prolonged sunlight that can generate a surface temperature
higher than the value given for the temperature classification. Use a protective cover.
Do not mount the product in a location where it will be subject to strong vibrations and/or shock.
Do not mount the product in a location where it is exposed to radiant heat.
Allow sufficient space for maintenance and adjustment around the product when mounted.
3.2 Piping
CAUTION
Before piping make sure to clean away all chips, cutting oil, dust etc.
When installing piping or fitting into a port, ensure that sealant material does not enter the port inside.
When using seal tape, leave 1.5 to 2 threads exposed on the end of the pipe/fitting.
3.3 Lubrication
CAUTION
The positioner has a fixed orifice and nozzle, which contain fine paths in them. Use filtered, dehydrated
air and avoid the use of lubricators as this may cause malfunction of the positioner. Ensure that the air
supply system is filtered to 5 micron.
3.4 Handling
CAUTION
Avoid giving impact to the body and torque motor of the positioner, and giving excessive force to the
armature because this leads to failure. Handle with care during transport and operation.
If you leave the positioner at the operation site for a long time without using it, put the cover on it so
that rain water does not enter the positioner. If the atmosphere is of high temperature or humidity, take
measures to avoid condensation inside. The condensation control measures must be taken thoroughly
for export shipment.
Avoid setting the positioner near magnetic fields because the characteristics are effected.
4 MOUNTING
4.1 Type IP6000
4.1.1 Example of attaching to actuator
The Type IP6000 positioner is compatible with Typr IP600 in the attaching pitch.
If you are using IP600 already, the bracket for IP600 can be used to attach IP6000 to the actuator.
Bracket
Positioner
Positioner
Bracket shape
Example
Fig.1 Example of directly Fig.2 Example of attaching
attaching to diaphragm valve using the L-shape bracket
Directly attach using the screw Attach by using screw hole at
hole at the side of the positioner the side of the positioner and
and the screw hole at the yoke the screw hole at the front
side of the diaphragm valve. mount of diaphragm valve.
Bracket
Positioner
Bracket shape
Example
Fig.3 Example of attaching
using front bracket
Attach by using screw hole at
the back of the positioner and
the screw hole at the front
mount of diaphragm valve.