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Related Manuals for SMC Networks IP8101 Series
Summary of Contents for SMC Networks IP8101 Series
- Page 1 No. IP8S-OM00004-B SMART POSITIONER (ROTARY TYPE) For HART Communication PRODUCT NAME IP8101-0*3 52-IP8101-0*4 MODEL/ Series...
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Page 2: Table Of Contents
Table of Contents Safety Instructions Introduction Specification Function of HART Communication Menu Tree Parameter Comparison Confirmation and Change of Device Information Confirmation and Change of Device Information 1.Confirmation and Change of Positioner Information 2.Comfirmation and Change of HART Communication Setting 3.Confirmation and Change of Maintenance Setting Confirmation and Change of Positioner Operating Conditions Manual Mode Setting... - Page 3 2.Adjustment of fork lever-type fitting angle 3.Simple balance current adjustment 4.Calibration 5.Input current calibration Operation Operation Mode Operation and Operation Mode Shift Operation Shift Auto Mode Operation Auto Mode Operation Confirmation During Auto Mode Manual Mode Operation Manual Mode Operation During Manual Mode Setting Parameters Parameter Code Detail Actuator Type...
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Page 4: Safety Instructions
Safety Instructions These safety instructions are intended to prevent hazardous situations and/or equipment damage. These instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or “Danger.” They are all important notes for safety and must be followed in addition to International Standards (ISO/IEC) , and other safety regulations. -
Page 5: Limited Warranty And Disclaimer/Compliance Requirements
Safety Instructions Caution We develop, design, and manufacture our products to be used for automatic control equipment, and provide them for peaceful use in manufacturing industries. Use in non-manufacturing industries is not covered. Products we manufacture and sell cannot be used for the purpose of transactions or certification specified in the Measurement Act. -
Page 6: Introduction
Introduction IP8101 Smart Positioner provides HART protocol communication as an option. Calibration, operation setting, and data confirmation become available by using 375/475 field communicator. Refer 375/475 field communicator manual of EMERSON for the operation. This operation manual specifies HART communication functions only. Operation manual of “SMART POSITIONER (No.:DIG-31900-OM002)”... -
Page 7: Menu Tree
Menu Tree <Hot Key> 1.Opr Mode(1-3-5-5-1) 2.Split Range(1-3-5-7-3) No.IP8S-OM00004... -
Page 8: Parameter Comparison
Parameter Comparison In HART communication parameter setting items, there are items which function is the same as button operation of the main unit, but different description. Table 2 shows the comparison of expression of Operation manual “SMART POSITIONER (No.:DIG-31900-OM002)” and the expression of 375/475 field communicator. -
Page 9: Confirmation And Change Of Device Information
Confirmation and Change of Device Information ■Confirmation and Change of Device Information <1. Confirmation and Change of Positioner Information [Menu Tree No.: 1-3-5-2-1] > Devicd set up → Detailed set up → Set up → Device Data → Positioner Data Select items below and confirm and change. -
Page 10: Confirmation And Change Of Maintenance Setting
<3. Confirmation and Change of Maintenance Setting [Menu Tree No.: 1-3-5-2-3] > Devicd set up → Detailed set up → Set up → Device Data → Maint Info Select items below to confirm and change. Items can be changed only during parameter mode. During auto mode and manual mode, change the operation mode to parameter mode. -
Page 11: Manual Mode Setting
■Manual Mode Setting [Menu Tree No.: 1-3-5-4] Devicd set up → Detailed set up → Set up → Manual Operation Select items below to confirm and change. If the positioner is operated with manual mode, change the operation mode to manual mode. -
Page 12: Actuator Type Setting
■Actuator Type Setting [Menu Tree No.: 1-3-5-6-1] Devicd set up → Detailed set up → Select Set up → Manual Operation. With IP8101, type can not be changed other than rotary. Item Content Display “Rotary” Actype ■Parameter Setting [Menu Tree No.: 1-3-5-7] Devicd set up →... -
Page 13: Hart Communication
HART Communication Caution 1. Refer 375/475 field communicator manual from EMERSON for 375/475 field communication usage. 2. Unless input current 4 to 20mADC is supplied to IP8101 smart positioner, HART communication is not available. ■IP8101 Smart Positioner This manual describes the version below. Communication may not be available if version is not the same. -
Page 14: Workflow Of Ip8101 Positioner Setup
Workflow of IP8101 Positioner Setup The workflow of IP8101 smart positioner from setup to initial adjustment is shown below. Follow this flow when performing setups and adjustments of the positioner. Refer operation manual “SMART POSITIONER (No.:DIG-31900-OM002)” for details of installation. Start setup Check specifications of operation manual “SMART Check... -
Page 15: Operating Principle
From Fig.1 <Perform initial adjustment in the following order along with this manual> 1. Select calibration Select the mode used for initial Initial adjustment mode adjustment. 2. Set the angle of the Start Operation Set the angle of the fork lever-type fork lever-type fitting fitting. -
Page 16: Electrical Wiring
Electrical Wiring Warning 1. Refer 375/475 field communicator manual from EMERSON for 375/475 field communicator usage. 2. Refer Operation manual “SMART POSITIONER (No.:DIG-31900-OM002)” for electric wiring method of the positioner. ■Electric Wiring for Positioner Refer Operation manual “SMART POSITIONER (No.:DIG-31900-OM002)”. ■375/475 Field Communicator Wiring 375/475 field communicator is wired according to fig. -
Page 17: Switching Hart Communication Function
HART ■ Switching HART Communication function Switch HART communication function can be turned ON/OFF by HART switch. For HART communication, turn on the switch. To cut HART communication signal on the field, turn OFF the switch. Fig. 5 HART Communication Method Caution Confirm followings before starting communication 1. -
Page 18: Initial Adjustment
Initial Adjustment Warning 1. Before starting initial setting, mount, pipe and wire the positioner referring the operation manual “SMART POSITIONER (No.:DIG-31900-OM002)”. 2. Pay attention to your surroundings when performing the initial adjustment because it causes the positioner to automatically move the actuator. (1) Change is not applied until pressing “Send”... -
Page 19: Adjustment Of Fork Lever-Type Fitting Angle
2. Adjustment of fork Adjust the angle of the fork lever-type fitting connected to the positioner fork pin unit. Confirm that the actuator operates within lever–type fitting angle ＊ -60 to 60 Deg on the display < Adjustment method > Devicd set up →... -
Page 20: Simple Balance Current Adjustment
- Be sure to normally tighten the screw to the auto side (A) Auto/manual when positioner switch screw operated with an input current. (Built-in fixed orifice) - Supply pressure and the OUT1 output are connected by rotating the Auto/Manual changeover Stopper screw (Do not move) screw towards M. -
Page 21: Calibration
4. Calibration Automatically perform zero point / span adjustment and PID ＊ constant < Adjustment > Devicd set up → Detailed set up → Set up → Calibration → Span Calibration → Full Calibration [Menu Tree No.：1-3-5-5-5-1] Procedure “Calibration Start?” is displayed. Press “OK” after confirming ＊... -
Page 22: Input Current Calibration
< “Hunting” is displayed in error status > Procedure When hunting occur during adjustment, PID constant is automatically adjusted and focused. After hunting focused, automatically confirm the balance current. ＊ “Hunting” is displayed in “Cal Error States” 12: Make adjustment referring “■Troubleshooting and Error Status” Normally, input current dose not need to be calibrated. -
Page 23: Operation
Operation HART communication provides remote mode operation and local mode operation. Refer table 3 for details of each operation. Present operation can be confirmed by Devicd set up → Detailed set up → Set up → Operation (Menu Tree No.: 1-3-5-1). For details of operation shift, refer “■Operation and Operation Mode Shift “. -
Page 24: Operation And Operation Mode Shift
Operation and Operation Mode Shift ■Operation Shift Positioner’s operation shifts as in fig. 9 and 10. ＊ < When initial adjustment is not made > Remote Mode Parameter Not Calibration （HART Communication） Turn ON again Mode Button ） ≧3s after turning (1): （... -
Page 25: Auto Mode Operation
Auto Mode Operation ■Auto Mode Use an auto mode if controlling an actuator by an input current as a smart positioner. ■Operation Confirmation During Auto Mode When operated with auto mode, change the mode to auto mode. During auto mode, operation can be confirmed with “Dynamic Variables”. -
Page 26: Setting Parameters
Setting Parameters Caution 1. Parameter can be changed only with parameter mode. No other mode can change parameters. 2. When changing to parameter mode, do not forget to press “Send”. Changing parameter without pressing “Send” button lead to cause operation failure. ■Parameter Code Detail For details of parameter code, refer operation manual “SMART POSITIONER (No. -
Page 27: Manual Span
With or without zero/span setting can be selected. When Manual span zero/span is used, set values can be changed. < Setting method > Devicd set up → Detailed set up → Set up → Detail setup → Manual Span [Menu Tree No.: 1-3-5-7-4] Procedure Select “Manual Span”... -
Page 28: Valve Char
Valve open degree character can be selected. Polygobnal line Valve characteristics with 11 dots can be set for custome setting. < Setting > Devicd set up → Detailed set up → Set up → Detail setup → Valve Char [Menu Tree No.: 1-3-5-7-7] Procedure Select valve character function with “Valve Char”... -
Page 29: Pid Easy Set
Possible to change PID constant easily. For change amount when PID easy set set value is changed, refer table 5. If adjustment is not necessary, set value shall be “0”. < Setting > Devicd set up → Detailed set up → Set up → Detail setup → PID easy Set [Menu Tree No.: 1-3-5-7-9] Procedure... -
Page 30: Calibration
Possible to select proportional output(Direct) and reverse output Analog set of analog output, and confirm current value. < Setting > Devicd set up → Detailed set up → Set up → Detail setup → Analog Set [Menu Tree No.: 1-3-5-7-11] Procedure Select output method of analog output with “AO Mode”. - Page 31 ＊ ＜Span Calibration ＞ Adjust zero point / span. Unlike Full Calibration, PID constant automatic setting is not performed. PID set once remains valid. This function is used when only zero-span adjustment is necessary. < Adjustment > Devicd set up → Detailed set up → Set up → Calibration → Span Calibration →...
- Page 32 ＊ ＊ Confirm the torque motor balance current adjustment condition Balance Current with the value. When display is “0”, balance current is properly adjusted. Other than “0”, readjust the balance current so that the value becomes “0”. < Setting > Devicd set up →...
- Page 33 Output 4-20mA Calibration Analog output is confirmed and calibrated. Establish the environment in which analog output is confirmed. Confirm analog output value by output of simulated current. ＜Loop test＞ 4mADC, 20mADC, or Other can be selected. Output can be confirmed within 4 to 20mADC in (Other). <...
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Page 34: Parameter Setting Default Value List
■Parameter Setting Default Value List To return changed parameter to ex-factory data, input the parameter setting default value. Parameter setting default value is the same as basic type. Refer operation manual “SMART POSITIONER (No.:DIG-31900-OM002)”. Improved Controllability PID constant of this positioner is automatically set during calibration. However, operation speed is delayed or controllability becomes unstable due to the used actuator size. -
Page 35: Status Error
Status Error Status error can be displayed during the operation of smart positioner. Table 7 shows status error and countermeasures. Confirm when status error is displayed. Table 7 Ref. Display Content Countermeasure page After stating communication with Use the positioner as usual after A reset or self test of the 375/475 field communicator, input grasping the cause of input... -
Page 36: Troubleshooting And Error Status
Troubleshooting and Error Status ■Troubleshooting If any irregular operation is found during the usage of this positioner, perform countermeasures in the table 8 of troubleshooting. For troubles due to cause other than HART communication, refer operation manual “SMART POSITIONER (No.:DIG-31900-OM002)”. Table 8 Page to Content... -
Page 37: Error Status List
■Error Status List [Menu Tree No.: 1-3-5-5-2] Table 9 shows errors detected with error status after positioner adjustment. If error is detected after adjustment, make readjustment according to countermeasure. It should be noted that “Actuator No Move”, “Angle Range”, “Time Out” can not be moved to auto mode unless correctly ended after recalibration. - Page 38 Countermeasure of 375/475 Error display Type of error Possible cause Countermeasure of positioner field communicator Hunting detected - Actuator size is small - No action necessary - Switch to auto mode to change the input current in order to confirm the hunting of the actuator.
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Page 39: How To Order
How to Order For ATEX Construction Intrinsically safe explosion-protected (ATEX) + output function + ATEX Category1 HART communication function ＊ Electrical connections ５２－ＩＰ８１０１－０ ３ ４－ －Ｍ M20×1.5 ＩＰ８１０１－０ ３ ３－ －Ｑ For CE marking For CE marking ＊ Type Accessory Smart positioner No accessory Rotary type... - Page 40 Revision history A 18/5/2010 Error in writing was corrected. B 24/5/2024 Additional menu tree. (Compatible with HART 7) Change of Safety Instructions Tel: + 81 3 5207 8249 Fax: +81 3 5298 5362 https://www.smcworld.com Note: Specifications are subject to change without prior notice and any obligation on the part of the manufacturer. ©...
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