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SMC Networks IP8101-032-W-X419-Q Series Operation Manual

Smart positioner remote type
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Doc. No.IP8S-OM00027-A
PRODUCT NAME
SMART POSITIONER (REMOTE TYPE)
MODEL / Series / Product Number
IP8101-032-W-#-X419-Q

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Summary of Contents for SMC Networks IP8101-032-W-X419-Q Series

  • Page 1 Doc. No.IP8S-OM00027-A PRODUCT NAME SMART POSITIONER (REMOTE TYPE) MODEL / Series / Product Number IP8101-032-W-#-X419-Q...
  • Page 2 Contents Safety Instructions Introduction Specifications Parameter Settings List Workflow of IP8101 Positioner Setup Operating Principle How to Operation Mounting Piping Double Acting Actuator Piping Layout Electrical Wiring Electrical Wiring Wiring of external sensor Description of Components Contents of LCD Display Initial Adjustment Initial Adjustment 1.Selection of calibration mode...
  • Page 3 Improved Controllability Maintenance and Check Caution on handling Operation Handling Air Supply Environment Troubleshooting, Error Code and Check Code Troubleshooting Error Code List Check Code List How to Order Drawing...
  • Page 4 Safety Instructions These safety instructions are intended to prevent hazardous situations and/or equipment damage. These instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or “Danger.” They are all important notes for safety and must be followed in addition to International Standards (ISO/IEC) , and other safety regulations.
  • Page 5 Safety Instructions Caution SMC develops, designs, and manufactures products to be used for automatic control equipment, and provides them for peaceful use in manufacturing industries. Use in non-manufacturing industries is not allowed. Products SMC manufactures and sells cannot be used for the purpose of transactions or certification specified in the Measurement Act of each country.
  • Page 6 Introduction The remote type smart positioner (for CE/UKCA marking) IP8101-032-W--X419-Q (shown as “remote positioner IP8101-032-W--X419-Q” hereafter) is installed at a place away from pneumatic actuator. It receives a 2-wire type input current signal of 4 to 20 mA DC from the adjustment meter to operate the pneumatic pilot valve and controls the pneumatic actuator with an electronic control feedback method.
  • Page 7 Table 2. Specifications of options Model Item IP8101-032-W--X419-Q 8 Alarm output1, 2 Wiring method 2 wire system Corresponding standard Power supply voltage 10 to 28 VDC 9 Load current 10 to 40 mADC Signal status High (Not Active) R = 350Ω +/-10(%) 10 0.5 mADC or less Signal status Low (Active)
  • Page 8 Table 3 External sensor specifications Linearity +/- 0.05 (%) F.S. or less Resolution 0.01 (%) F.S. or less +/-0.01 (%) F.S. or less Repeatability 4+/- 1 to 20+/- 1 mA DC Output signal Parameter Settings List The operation setting of the remote positioner IP8101-032-W--X419-Q can be changed depending on ...
  • Page 9 Setting parameters Description Remarks - Changes the analog output type between proportional and (b00) Analog output reversal outputs. - Provides zero point / span adjustment, automatic PID constant, (C00) Calibration balance current adjustment and input current calibration. 1: Change of dead band (parameter code: 600) or valve characteristics (parameter code: 700) may prevent the positioner from satisfying the “-Specifications”.
  • Page 10 Operating Principle When the input current (4 to 20mADC) increases, the current which is applied to the coil of the torque motor (9) through the input, operation and output processing circuits (7) changes, causing the armature (10) to start rotating with the fulcrum of the leaf spring (8). Along with this, a gap is created between nozzle (5) and flapper (6), and nozzle back pressure decreases.
  • Page 11 Mounting Caution 1. Be sure to keep the necessary space available for maintenance work (piping, wiring, adjustment, etc.) in your setup location. 2. Cut off the pressure supply to ensure compressed air is discharged from the positioner and actuator completely before starting mounting. 3.
  • Page 12 1: The positioner operating direction can be changed by the parameter settings (parameter code: 200). For parameter details, refer to “-Parameter Code Details”. At such times, changing the piping is unnecessary. The settings described in this section decide the operating direction via the appropriate parameter settings (dir).
  • Page 13 Electrical Wiring Warning 1. Be sure to perform electrical wiring with the input current turned off. 2. Be sure to use a ground terminal and perform electrical construction following relevant local regulations. 3. Do not touch around the actuator axis when applying an input current after electrical wiring. 4.
  • Page 14 2: Calculate the maximum load resistance compatible with analog output from the specifications table (Table 2) and following equation (Common for both non-explosion protected specification and intrinsic safety type of explosion protected construction specification). <Ex.: Analog output> Power supply voltage of 24 V DC, Load resistance ＝...
  • Page 15 Description of Components Fig.7 shows a description of each component. Board cover LCD display Input current terminal (Hold down together) Analog output Set button terminal Alarm output UP button terminal Ground terminal Torque motor DOWN button terminal Current-voltage Mode button conversion board terminal Fig.
  • Page 16 Initial Adjustment Warning Pay attention to your surroundings when performing the initial adjustment because it causes the positioner to automatically move the actuator. - Change of Parameters for Initial Operation  , the LCD shows “Not When an input current of 4 to 20 mA DC is initially applied after purchasing calibrated”...
  • Page 17 Procedure Select the parameter used in section 2 to 6 by pressing the Down or Up button ( ) and holding down the set button ( ＋ ) for 1sec or longer. 2. Simple balance Adjust the torque motor balance current simply. current adjustment Procedure Press the Down or Up button...
  • Page 18 Balance adjusting screw Fig. 10 3. Calibration Automatically perform zero point / span adjustment and PID  5 constant Procedure Press the Down or Up button ) in calibration mode to select calibration (CAL), and press and hold down the set button ) for 1 sec.
  • Page 19 Readjust according to the following procedure if the LCD dose not display good (Good) after the adjustment, which means it has not been performed correctly.  <LCD displays high (HI) or low (Lo) > Procedure When the LCD displays high (HI) or (Lo), rotate balance...
  • Page 20 4. Input current calibration Normally, input current dose not need to be calibrated. If input values (S value) have a displacement in auto mode after the above adjustment, input current of 4 to 20 mA DC can be calibrated. Procedure Press the Down or Up button ) in calibration mode to select signal-zero (S-O).
  • Page 21 Mode Change on LCD - Mode Change According to Fig. 11, press the mode button ( ), UP button ( ), DOWN button ( ) and set ）to change operation mode. ＋ button（ - Parameter Functioning in Manual Mode For the position indication (P value), zero / span setting (parameter code: 400) functions as it is. - Reflection of Changed Content in Parameter mode The changed content is reflected at the time when the mode moves from parameter to manual, and ...
  • Page 22 Auto Mode Operation - Auto Mode Use an auto mode if controlling an actuator by an input current as a smart positioner. - Display Switching Method at Auto Mode ＊ LCD display can be switched as follows according to Fig. 12 with the auto mode △...
  • Page 23 Setting Parameters - Parameter Code (1) When an input current is entered for the first time, only the parameter mode can be selected. According to “- Initial Adjustment”, calibrate the positioner. (2) After (1), the auto mode is displayed first when an input current is entered. (3) The parameter code is shown in Fig.
  • Page 24 - Parameter Code Detail (000) Actuator type Displays “rotary (rtry)”. This parameter is fixed when shipped, and cannot be modified. 2 3 (200) Operation direction “Direct (dir)” or “Reverse (rvS)” can be selected. The default when shipped is “direct (dir)”. setting 100% 200=dir...
  • Page 25 The split range can be selected by setting ON or OFF. The default (300) Split range setting when shipped is OFF. If ON is selected, the lower limit (310) (input current range between 0.0 and 80.0%) and the upper limit (320) (input current range between 40.0 to 125.0%) can be set.
  • Page 26 (400) Zero point / span setting The zero point / span setting can be selected by setting ON or OFF. The default when shipped is OFF. If ON is selected, the lower limit (410) (stroke range between -20.0 and 60.0(%)) and the upper limit (420) (stroke range between 40.0 to 120.0(%)) can be set.
  • Page 27 (500) Forced fully-close/ The forced fully-closed / fully-open operation can be selected by setting ON or OFF. The default at shipping is ON. If ON is 4 fully-open setting selected, the fully-closed setting (510) (input current range between -0.0 and 10.0(%)) and the fully-open setting (520) (input current range between 90.0 to 100.0(%)) can be set.
  • Page 28 (700) Valve opening Valve opening characteristic can be selected from the following. (700) = Lin Linear characteristics setting (710) = EP25 Equal percentage 1:25 (R=25) Y=(R -0.04)x1/0.96 (720) = EP50 Equal percentage 1:50 (R=50) Y=(R -0.02)x1/0.98 (730) = qo25 Quick opening 25:1 (R=25) Y=(1-R ) x1/0.96 (740) = qo50...
  • Page 29 6 (800) PID constant setting PID constant setting is available . Moreover, PID constant can have simple adjustment with 21 steps. The simply adjusted PID constant will change against the detail setting in the rate shown on 7 Table 11 .
  • Page 30 10 Alarm 1 can be selected by setting ON or OFF. The default at (900) Alarm 1 setting shipping is OFF. In addition, an alarm can be selected from the following with ON selected. Lower limit alarm (Lo) (910) = Upper limit alarm (UP) The default value at shipping is the lower limit alarm (Lo).
  • Page 31 Alarm output operation Alarm mode 0.5% fixed Upper alarm (UP) Position value Set value for alarm 100% 0.5% fixed Lower alarm (Lo) Position value Set value for alarm Fig. 21 “Proportional output (inC)” or “Reversed output (dEC)” can be 12 (b00) Analog output setting selected.
  • Page 32 The following can be performed: angle adjustment for a fork lever (C00) Calibration (AnGL), balance current adjustment (0AdJ), automatic calibration (CAL), input current adjustment (S-0) & (S-F), confirmation of balance current (bAL), and span adjustment (SPn). (C10) Angle adjustment This function is not used with the IP8101-032-W--X419 -Q (C20) Simple adjustment for balance current Balance current for a torque motor can be adjusted.
  • Page 33 - How to Change Values Flashing Flashing The flashing digit can be changed. One-press on the mode button ( ) can △ button: to increase a value move the flashing digit to the next on the ▽ button: to decrease a value left.
  • Page 34 - Parameter Setting Procedure This parameter is fixed when shipped out of the factory. User can (000) Actuator type not change it. (200) Operation direction Customer can select direct (dir) or reverse (rvs). setting Procedure LCD display Hold down the set button ( ＋...
  • Page 35 Procedure LCD display <Hereafter, only when (on) is set> For lower limit setting with (310), hold down set button ( ＋ ) for 1sec. or more. After value starts flashing, change value within the range of 0.0 to 80.0%. After changing, hold down mode button ( ) for 1sec.
  • Page 36 Possible to select zero point / span mode (on) and non-zero point / (400) Zero point / span setting span mode (oFF), also change the set value during zero point / span mode. Procedure LCD display Hold down set button ( ＋...
  • Page 37 Mode button Set button ） ≧1s ） ≧1s ＋ （ （ Mode button Set button ） ≧1s ） ≧1s ＋ （ （ Mode button Mode button Set button Set button ） ≧1s ） ≧1s ） ≧1s ） ≧1s ＋ ＋ （...
  • Page 38 Procedure LCD display Hold down Down or Up button ). As clause 4 above, change the upper limit with (520) within the range of 90.0 to 100.0%. After changing, hold down mode button ( ) to set the value. Hold down the mode button ( ) for 1sec.
  • Page 39 Mode button Set button ） ≧1s ） ≧1s ＋ （ （ Mode button Set button ） ≧1s ） ≧1s ＋ （ （ Dead band setting Fig. 29 (700) Valve opening Valve opening characteristic can be set. The characteristic is plotted by 11 points as specified by user. characteristic setting Procedure LCD display...
  • Page 40 Procedure LCD display Hold down Down or Up button ) to set remaining 10 inputs as in clause 4. Hold down the mode button ( ) for 1sec. or longer. Hold down again for 1sec. or longer after interval. Set button ）...
  • Page 41 Set button Set button ） ≧1s ） ≧1s ＋ ＋ （ （ 0% position setting (%) Mode button Mode button ） ≧1s ） ≧1s （ （ 10% position setting (%) 20% position setting (%) 30% position setting (%) 40% position setting (%) 50% position setting (%)
  • Page 42 (800) PID constant setting PID constant setting is possible. Direct direction (Dir) and reverse direction (ruS) are settable individually. Easy adjusting is also possible. For adjustment, see “- Improved controllability”. < (810/820) PID constant of Although PID constant is automatically adjusted during span adjustment, direct direction (Dir) and reverse direction (ruS) are detail setting >...
  • Page 43 < (830) Easy adjustment Possible to change PID constant. Setting has to be zero if adjustment of PID constant> is not necessary. Procedure LCD display Hold down set button ( ＋ ) for 1sec. or longer to start parameter change mode. Select easy (EASy) by Down or Up button （...
  • Page 44 Mode button Set button ≧1s ≧1s （ ） （ ） ＋ Mode button Set button ≧1s ≧1s （ ） （ ） ＋ P constant I constant D constant Fig. 31-1 Mode button Set button ≧1s ≧1s （ ） （ ） ＋...
  • Page 45 Possible to select set alarm 1 mode (on), non-alarm mode (oFF), and (900) Alarm 1 setting change the set value if alarm 1 mode is selected. Procedure LCD display Hold down the set button ( ＋ 1sec. longer start parameter change mode. Select alarm mode...
  • Page 46 Mode button Set button ≧1s ≧1s （ ） （ ） ＋ Mode button Set button ≧1s ≧1s （ ） （ ） ＋ Mode button Mode button Set button Set button ≧1s ≧1s ≧1s ≧1s （ ） （ ） （ ） （...
  • Page 47 Possible to select set alarm 2 mode(on), non-alarm mode(oFF), and (A00) Alarm 2 setting change the set value if alarm 2 mode is selected. Procedure LCD display ＋ Hold down the set button ( 1sec. longer start parameter change mode. Select alarm mode...
  • Page 48 Mode button Set button ≧1s ≧1s （ ） （ ） ＋ Mode button Set button ≧1s ≧1s （ ） （ ） ＋ Mode button Mode button Set button Set button ≧1s ≧1s ≧1s ≧1s （ ） （ ） （ ） （...
  • Page 49 Possible to select analog output proportional output (inC) and (b00) Analog output setting reversed output (dEC). Procedure LCD display ＋ Hold down the set button ( 1sec. longer start parameter change mode. Select proportional output (inC) or reversed output (dEC) by Down or ）.
  • Page 50 <(C40/C50) Input current 4mADC and 20mADC of input current can be calibrated. This is not necessary usually. 18 Calibration > 18: For adjustment procedure, see “4 Input current calibration” of “- Initial Adjustment”. <(C60) Balance current Check the torque motor balance current adjustment condition. If adjustment is good (Good), balance current is correctly 19, 20 confirmation...
  • Page 51 24 < (C70) Span adjustment > Adjust zero point / span. Unlike automatic calibration of (C30), PID constant automatic setting is not performed. PID set once remains valid. This function is used when only zero-span adjustment is necessary. Procedure LCD display Hold down Down or Up button ) at calibration mode to select span (SPn).
  • Page 52 Set button Set button ≧1s ≧1s （ ） （ ） ＋ ＋ Angle Ｉ adjustment Mode button Mode button ≧1s ≧1s （ ） （ ） Simple balance current adjustment Span adjustment + PID adjustment Input current Calibration (4mADC) Input current Calibration (20mADC) Balance current...
  • Page 53 Mode button Set button ≧1s ≧1s （ ） （ ） ＋ Set button ≧1s （ ） ＋ Normal end ＊See fig. 36 for details After balance Current adjustment Balance current being evaluated Set button ≧1s （ ） ＋ Balance current readjustment Fig.
  • Page 54 Mode button Set button ≧1s ≧1s （ ） （ ） ＋ Readjustment necessary Set button Normal end ≧1s （ ） ＋ Set button ≧1s （ ） ＋ Error Fig. 35-5 Mode button Set button ≧1s ≧1s （ ） （ ） ＋...
  • Page 55 Normal end Button operation Balance current Being adjusted readjustment necessary Hunching occurred Operation failed (Not completed) Set button ≧1s （ ） ＋ Fig. 36 Balance current 2sec. later Button operation readjustment Set button Set button ≧1s ≧1s （ ） （ ）...
  • Page 56 Automatic PID constant reduction Hunting not Hunting converged converged Set button ≧1s （ ） ＋ Button Balance current operation 2sec. later readjustment Forced escape Set button Set button Set button ≧1s ≧1s ≧1s (Adjustment not （ ） （ ） （ ）...
  • Page 57 - Parameter Setting Default Value List Table 12 shows the parameter default values set at shipment. Please refer the table below when you repeat setting change and want to default the setting. Table12 Parameter Set items Setting Parameter item Details Status Set value 1 Set value 2...
  • Page 58 - Operation Procedure Panel on PCB Cover As Fig. 37 shows, on PCB cover, the operation flow from “000 Actuator type” to “C00 Calibration” is described in simplified form for customer’s reference. For details of each parameter setting, see “- Parameter Code Detail” in this operation manual.
  • Page 59 Maintenance and Check Warning (1) After installation, repair and disassembling, connect compressed air and perform a proper function test and leak test. If bleed noise is louder than the initial state or operation is abnormal, stop operation and check if installation is proper or not. Modification of electrical construction is prohibited due to maintaining Explosion-Protected construction function.
  • Page 60 Caution on handling - Operation Warning (1) If the system is supposed to be in danger because of failure of the positioner, prepare the system with a safety circuit to avoid danger. (2) Do not place electrical wiring in hazardous places while energized. Caution (1) To prevent risks while pressure is supplied, do not touch areas surrounding driving components such as actuators and valves.
  • Page 61 - Handling Caution (1) Avoid giving impact to the body and torque motor of positioner, and giving excessive force to armature because it leads to failure. Handle with care during transport and operation. (2) When the positioner is used in places subject to vibrations, it is recommended that a tie wrap be used to prevent the lead wires from breaking.
  • Page 62 Troubleshooting, Error Code and Check Code - Troubleshooting If the positioner malfunctions, take countermeasures in accordance with the troubleshooting measures listed in Table 14. Table 14 Reference Error Possible cause Countermeasure page - Input current is disconnected. - Check that wires are connected to No LCD display 12,13 the positioner.
  • Page 63 Error Possible cause Countermeasure Reference page - Actuator is uncalibrated. - Calibrate the actuator with the Hunting problem 15 to 19 parameter mode. - PID constant after calibration is - Change the PID constant with the improper due to use of a special parameter mode.
  • Page 64 - Error Code List Table 15 shows errors detected while the positioner is being adjusted. When errors are detected during adjustment, adjust the settings again in accordance with the countermeasure. Once an error has been detected, it is possible to reset it to the mode before the detection with the ＋...
  • Page 65 Error No. Error Possible cause Countermeasure Impossible check simple balance adjustment Recalibrate positioner (parameter code: C20 ） has not balance current (parameter code: after been performed. performing simple balance 0005 adjustment (parameter code: C20). If the set value of the dead band (parameter code: 600)
  • Page 66 How to Order ＩＰ８１０１ - ０３ ２ - Ｗ - - Ｘ４１９ - Ｑ CONNECTIONS ELECTRIC ELECTRIC Rc1/4 G1/2 3 1/4NPT 1/2NPT Rc1/4 M20X1.25 4 G1/4 G1/2 Rc1/4 1/2NPT 5 G1/4 M20X1.25 1/4NPT G1/2 6 G1/4 1/2NPT 1/4NPT M20X1.25 Drawing No.IP8S-OM00027...
  • Page 67 Revision history 2025.4.11 Tel: + 81 3 5207 8249 Fax: +81 3 5298 5362 https://www.smcworld.com Note: Specifications are subject to change without prior notice and any obligation on the part of the manufacturer. © SMC Corporation All Rights Reserved...

This manual is also suitable for:

Ip8101-x419Ip8101-032-w-5-x419-q