SMC Networks Chryssafidis P8001 Series Installation And Maintenance Manual

IP8001-TFL21GB
Installation and Maintenance Manual
Series IP8001 Smart Positioner (Lever type)
X
Read this manual before using this product
y The information within this document is to be used by pneumatically
trained personnel only.
y For future reference, please keep manual in a safe place.
y This manual should be read in conjunction with the current catalogue.
1 SAFETY RECOMMENDATION
1.1 General recommendation
These safety instructions are intended to prevent a hazardous situation
and/or equipment damage. These instructions indicate the level of
potential hazard by label of "Caution", "Warning" or "Danger".
To ensure safety of personnel and equipment the safety instructions in this
manual and the product catalogue must be observed, along with other
relevant safety practices.
CAUTION:
Operator error could result in injury or equipment damage.
WARNING:
Operator error could result in serious injury or loss of life.
DANGER:
In extreme conditions, there is a possible result of serious
injury or loss of life.
WARNING:
• The compatibility of pneumatic equipment is the responsibility of a person
who designs the pneumatic system or decides its specification.
Since the products specified here are used in various operating
y
conditions, their compatibility for the specific pneumatic system must
be based on specifications or after analysis and/or tests to meet your
specific requirements.
• Only trained personnel should operate pneumatically operated machinery
and equipment.
Compressed air can be dangerous if an operator is unfamiliar with it.
y
Assembly, handling or repair of pneumatic systems should be
performed by trained and experienced operators.
• Do not service machinery/equipment or attempt to remove components until
safety is confirmed.
y Inspection and maintenance of machinery/equipment should only be
performed after confirmation of safe of dangerous fluid.
y When equipment is to be removed, confirm the safety process as
mentioned above. Switch off air and electrical supplies and exhaust all
residual compressed air in the system.
Before machinery/ equipment is re-started, ensure all safety measures
y
to prevent sudden movement of cylinders etc. (Bleed air into the
system gradually to create backpressure, i.e. incorporate a soft-start
valve).
• Contact SMC if the product is to be used in any of the following conditions:
y Conditions and environments beyond the given specifications, or if
product is used outdoors.
y Installation on equipment in conjunction with atomic energy, railway,
air navigation, vehicles, medical equipment, food and beverages,
recreation equipment, emergency stop circuits, press applications, or
safety equipment.
An application, which has the possibility of having negative effects on
y
people, property, or animals, requiring special safety analysis.
CAUTION:
y Ensure that the air supply system is filtered to 0.3 micron.
1.2 Specific recommendations
y If the input current is disconnected during use, the output of OUT1 will
become 0MPa and the output of OUT2 will reach its maximum,
regardless of the operating direction of the parameter mode
(parameter code: 200), whether direct or in reverse.
y If reverse operation is selected in parameter mode (parameter code:
200), when the power supply is turned off, OUT1 output will become
0MPa and the positioner will start moving toward input current
20mADC direction.
CHRYSSAFIDIS S.A./ ATHENS: 3 AGRINIOU STR, TAVROS - (+30) 210 4836315-20 / THESSALONIKI: DA12A STR, OT32, BIPE SINDOU - (+30) 2310 754681-4 / www.chryssafidis.com / sales@chryssafidis.gr
1 SAFETY RECOMMENDATION (CONTINUED)
y Depending on the parameter's setting, the actuator will move
erratically when an input current of 4mA DC is applied.
y There is a capacitor for noise prevention between FG terminal (case)
and each input / output terminal of the positioner respectively.
Therefore, avoid conducting withstand voltage testing or insulation
resistance testing between the terminal and case.
y Please refer to the Operation manual for further details.
2 INTENDED CONDITIONS OF USE
2.1 Specifications
Protect the unit from impact and dropping during installation and when
mounted. This may cause failure of the unit.
y Do not use the unit in places with high humidity & temperature.
This may cause malfunctions.
y Do not use this positioner outside of the range of it's specifications as
this can cause failure.
Table1 Specifications
Item
Input current
M i i n m u m c u r e r t n
Voltage between
terminals Input resistance equivalent to 600Ω, at 20mADC
Max supply power
Supply air pressure
Standard stroke
Sensitivity
Linearity
H y s e t e r s s i
R e p e a a t b i l i y t
T e m p e a r u t e r c o e f f c i e i t n
Max output flow rate 80 l/min(ANR) or more (SUP=0.14MPa)
Air consumption
Ambient and operating
fluid temperature
Classification of degree
of Protection
Communication
Protocol
Air connection ports
Electrical connections G1/2 female thread (or 1/2NPT or M20x1.5)
Material
W e g i t h
*1: 1/2 split range is available using the split range setting (parameter
code: 300).
*2: <Ex.> When applying an input current of 80mA DC, an input power
supply voltage of 12.5V DC or less will prevent damage to the
positioner.
Max. supply power = 80mA DC×12.5V = 1W
*3: If the feedback lever assembled to the positioner rotating angle is 30
or less, its stroke can be adjusted optionally in a range from 0 to 10
°
and from 0 to 30 . Please set the operation angle of the feedback
°
lever to 10 when accuracy is required.
*4: Linearity is a characteristic checked without loads using a factory
inspection machine. The positioner can not work independently and is
used as a part of loop including actuating equipment such as a valve,
actuator and DCS. Therefore, it should be noted that the described
characteristic values may vary depending on the loop conditions.
*5: (ANR) indicates standard air in accordance with JIS B0120.
Table2 Specifications of options
Item
6
Alarm output1, 2
W r i n i g m e h t o d
Power supply voltage
Load current
Internal resistance
C u r e r t n e l a k a g e
R e s p o n s e i t m e
8
Analogue output
W r i n i g m e h t o d
Supply source voltage
Output current
Load resistance
A c c u a r c y
*6: When no input current has been applied, an alarm is output. Fig. 1
shows an internal alarm circuit.
708233C
Model
IP8001-0**-*-*-Q
1
4 20mADC 2 wire system,
Separate power source unnecessary
3 8 . 5 m A D C r o m o e r
12VDC
2
1W 100mADC, 28VDC
0.14 0.7MPa
o o 3
10 30
4
±0.2%F.S. or less
4
±1%F.S. or less
0 5 . % . F . S r o e l s s
± 0 5 . % . F . S r o e l s s
o
0 0 . 5 % F S . / . C or less
2 l/min(ANR) or less (SUP=0.14MPa)
4 l/min(ANR) or less (SUP=0.4MPa)
o o
-20 C to 80 C
JIS F8007 IP65 (IEC 60529)
HART communication
Rc1/4 female thread (or G1/4 or 1/4NPT)
Body/Cover : Die cast aluminium
Coating : Epoxy resin baked
Shaft / Screw : Stainless
A p p o r x 2 6 . k g
Model
IP8001-0*2-*-Q
2 w i e r s y s e t m
10 28VDC
7
10 40mADC
350Ω±10
0 5 . m A D C r o e l s s
5 0 m s e c r o e l s s
2 w i e r s y s e t m
10 28V DC
4 20mADC
0 750Ω
9
± 0 5 . % . F . S r o e l s s
5
5
5
°
°