Autonics TK4N Instruction Manual

DRW170598AA
High Accuracy PID Temperature Controller
TK4 SERIES
I N S T R U C T I O N M A N U A L
Thank you for choosing our Autonics product.
Please read the following safety considerations before use.
Safety Considerations
※Please observe all safety considerations for safe and proper product operation to avoid hazards.
※Safety considerations are categorized as follows.
Warning Failure to follow these instructions may result in serious injury or death.
Caution Failure to follow these instructions may result in personal injury or product damage.
※The symbols used on the product and instruction manual represent the following
symbol represents caution due to special circumstances in which hazards may occur.
Warning
1. Fail-safe device must be installed when using the unit with machinery that may cause serious injury
or substantial economic loss. (e.g. nuclear power control, medical equipment, ships, vehicles,
railways, aircraft, combustion apparatus, safety equipment, crime/disaster prevention devices, etc.)
Failure to follow this instruction may result in fire, personal injury, or economic loss.
2. Install on a device panel to use.
Failure to follow this instruction may result in electric shock.
3. Do not connect, repair, or inspect the unit while connected to a power source.
Failure to follow this instruction may result in electric shock or fire.
4. Check 'Connections' before wiring.
Failure to follow this instruction may result in fire.
5. Do not disassemble or modify the unit.
Failure to follow this instruction may result in electric shock or fire.
Caution
1. When connecting the power input and relay output, use AWG 20 (0.50mm 2 ) cable or over and tighten
the terminal screw with a tightening torque of 0.74~0.90N m.
When connecting the sensor input and communication cable without dedicated cable, use AWG 28~16
cable or over and tighten the terminal screw with a tightening torque of 0.74~0.90N m.
Failure to follow this instruction may result in fire or malfunction due to contact failure.
2. Use the unit within the rated specifications.
Failure to follow this instruction may result in fire or product damage.
3. Use dry cloth to clean the unit, and do not use water or organic solvent.
Failure to follow this instruction may result in electric shock or fire.
4. Do not use the unit in the place where flammable/explosive/corrosive gas, humidity, direct sunlight,
radiant heat, vibration, impact, or salinity may be present.
Failure to follow this instruction may result in fire or explosion.
5. Keep metal chip, dust, and wire residue from flowing into the unit.
Failure to follow this instruction may result in fire or product damage.
Ordering Information
TK 4 N 1 4 R N
OUT2 control Standard N None ※Select in case of standard control (heating or cooling)
output ※ 3
Heating& R Relay output
Cooling C Current output or SSR drive output selectable
OUT1 control
R Relay output
output ※ 2
S 4 SSR drive output (standard ON/OFF, cycle control, phase control)
※
C Current output or SSR drive output selectable
Power supply 2 ※ 5 24VAC 50/60Hz, 24-48VDC
4 100-240VAC 50/60Hz
Standard Alarm output 1+CT input
1
Heating&Cooling Alarm output 2 ※ 7
2 Standard Alarm output 1+Alarm output 2
Standard Alarm output 1+Digital input (DI-1, DI-2)
D
N Heating&Cooling Digital input (DI-1, DI-2)
Standard Alarm output 1+Transmission output
R
Heating&Cooling Transmission output
Standard Alarm output 1+RS485 communication output
T
Input/Output option ※ 1
Heating&Cooling RS485 communication output
SP 1 Alarm output 1
1 Alarm output 1
S 2 Alarm output 1+Alarm output 2
R Alarm output 1+Transmission output
M
W T Alarm output 1+RS485 communication output
H
A Alarm output 1+Alarm output 2+Transmission output
L B Alarm output 1+Alarm output 2+RS485 communication output
D Alarm output 1+Alarm output 2+Digital input (DI-1, DI-2)
N DIN W48×H24mm
SP DIN W48×H48mm (11pin plug type) ※ 9
S DIN W48×H48mm (terminal block type)
Size
M DIN W72×H72mm
W DIN W96×H48mm
H DIN W48×H96mm
L DIN W96×H96mm
Digit
4 9999 (4-digit)
Item
TK Temperature / Process Controller
※1. In case of TK4N/SP Series, option control selection and digital input will be limited due to number of terminals.
※2. "S" represents SSR drive output support models which SSRP function (standard ON/OFF, cycle, phase)
control are available. "C" represents selectable current and SSR drive output support models.
※3. Select "R" or "C" type in case of using heating&cooling control and "N" type in case of using standard control.
※4. Does not support in AC/DC voltage type model.
※5. Does not support in TK4N.
※6. The CT input model of TK4N is selectable only for standard model which has alarm output 1.
※7. The heating&cooling model of TK4N-1
has only alarm output 2.
※8. Only for TK4S-D , OUT2 output terminal is used as DI-2 input terminal.
※9. 11Pin socket (PG-11, PS-11(N)) for TK4SP: sold separately.
※Shaded descriptions are upgraded or added functions from the before TK Series.
※The above specifications are subject to change and some models may be discontinued without notice.
※Be sure to follow cautions written in the instruction manual, user manual and the technical descriptions
(catalog, homepage).
Specifications
Series TK4N TK4SP TK4S TK4M
Power AC voltage 100-240VAC 50/60Hz
supply AC/DC voltage - 24VAC 50/60Hz, 24-48VDC
Allowable voltage range 90 to 110% of rated voltage
AC voltage Max. 6VA Max. 8VA
Power
consumption
AC/DC voltage - Max. 8VA (24VAC 50/60Hz), max. 5W (24-48VDC)
Display method 7-segment (PV: red, SV: green), other display part (green, yellow, red) LED method
Character PV (W×H) 4.5×7.2mm 7.0×14.0mm 9.5×20.0mm 8.5×17.0mm 7.0×14.6mm 11.0×22.0mm
size SV (W×H) 3.5×5.8mm 5.0×10.0mm 7.5×15.0mm 6.0×12.0mm 6.0×12.0mm 7.0×14.0mm
RTD JPt 100Ω, DPt 100Ω, DPt 50Ω, Cu 100Ω, Cu 50Ω, Nikel 120Ω (6 types)
Input Thermcouple K, J, E, T, L, N, U, R, S, B, C, G, PLII (13 types)
type ·Voltage: 0-100mVDC , 0-5VDC , 1-5VDC , 0-10VDC (4 types)
Analog
·Current: 0-20mA, 4-20mA (2 types)
RTD ·At room temperature (23℃ ±5℃): (PV ±0.3% or ±1℃, select the higher one) ±1-digit
·Out of room temperature ranges: (PV ±0.5% or ±2℃, select the higher one) ±1-digit
Thermcouple
In case of TK4SP Series, ±1℃ will be added.
Display
accuracy ·At room temperature (23℃ ±5℃): ±0.3% F.S. ±1-digit
Analog
·Out of room temperature ranges: ±0.5% F.S. ±1-digit
CT input ±5% F.S. ±1-digit
Relay OUT1, OUT2: 250VAC 3A 1a
Control
SSR Max. 11VDC ±2V 20mA
output
Current DC4-20mA or DC0-20mA selectable (resistance load: max. 500Ω)
AL1, AL2: 250VAC 3A 1a ※TK4N AL2: 250VAC 0.5A, 1a (max. 125VA), TK4SP has only AL1
Alarm output Relay
Transmission DC4-20mA (resistance load: max. 500Ω, output accuracy: ±0.3% F.S.)
Option
output Communication RS485 communication output (Modbus RTU)
CT 0.0-50.0A (primary heater current reading range) ※CT ratio is 1/1000 (except TK4SP)
·Contact input: ON - max. 2kΩ, OFF - min. 90kΩ
Option
·Non-contact input: ON - residual votage max. 1.0VDC , OFF - leakage current max. 0.1mA
input
Digital input
·Outflow current: approx. 0.5mA per input
※ TK4S/M: 1 (TK4S-D
: 2, TK4SP: none), TK4N/H/W/L: 2 (except TK4SP)
Control Heating, Cooling
ON/OFF, P, PI, PD, PID control mode
method
Heating&Cooling
Hysteresis ·RTD/Thermcouples: 1 to 100℃/℉ (0.1 to 100.0℃/℉) variable ·Analog: 1 to 100-digit
Proportional band (P) 0.1 to 999.9℃/℉ (0.1 to 999.9%)
Integral time (I) 0 to 9999 sec
Derivative time (D) 0 to 9999 sec
·Relay output, SSR drive output: 0.1 to 120.0 sec
Control period (T)
·Current output+SSR drive output: 1.0 to 120.0 sec
Manual reset value 0.0 to 100.0%
Sampling period 50ms
Dielectric strength 2,000VAC 50/60Hz for 1 min (between power source terminal and input terminal)
Vibration 0.75mm amplitude at frequency of 5 to 55Hz (for 1 min) in each X, Y, Z direction for 2 hours
·OUT1/OUT2: min. 5,000,000 operations,
Mechanical
Relay
·AL1/AL2: min. 20,000,000 operations (TK4H/W/L: min. 5,000,000 operations)
life cycle
Electrical OUT1/OUT2, AL1/AL2: min. 100,000 operations
Insulation resistance Over 100MΩ (at 500VDC megger)
Noise immunity Square shaped noise by noise simulator (pulse width 1㎲) ±2kV R-phase, S-phase
Memory retention Approx. 10 years (non-volatile semiconductor memory type)
Ambient temp. -10 to 50℃, storage: -20 to 60℃
Environ
-ment Ambient humi. 35 to 85%RH, storage: 35 to 85%RH
IP65 (front panel) ※TK4SP: IP50 (front panel)
Protection
Double insulation or reinforced insulation
Insulation type
(mark: , dielectric strength between the measuring input part and the power part : 2kV)
Approval
Approx. 140g Approx. 130g Approx. 150g Approx. 210g
Weight ※ 2
(approx. 70g) (approx. 85g) (approx. 105g) (approx. 140g)
※1:
 A t room temperature range (23℃±5℃)
Thermocouple K, J, T, N, E type, below -100℃ / Thermocouple L, U, PLⅡ, Cu50Ω, DPt 50Ω:
(PV ±0.3% or ±2℃, select the higher one) ±1-digit
Thermocouple C, G, R, S type, below 200℃: (PV ±0.3% or ±3℃, select the higher one)±1-digit
Thermocouple B type, below 400℃: there is no accuracy standards.
 O ut of room temperature range
RTD Cu50Ω, DPt50Ω: (PV ±0.5% or ±3℃, select the higher one) ±1-digit
Thermocouple R, S, B, C, G type: (PV ±0.5% or ±5℃, select the higher one) ±1-digit
Others, below -100℃: within ±5℃
In case of TK4SP Series, ±1℃ will be added to the degree standard.
※2: The weight includes packaging. The weight in parenthesis is for unit only.
※Environment resistance is rated at no freezing or condensation.
Unit Description
※ The input selection switch (TC, RTD/mV, V, mA) disappeared.
Select input type [ IN-T ] in parameter 3 group.
1
6
8 3
7
4
2
5
12
6
※
9 10 11
1. Measured value (PV) display part: RUN mode: It displays currently measured value (PV).
Setting mode: It displays the parameter.
2. Set value (SV) display part: RUN mode: It displays the set value (SV).
Setting mode: It displays the set value of the parameter.
3. Unit (℃/℉/%) indicator: It displays the unit set at display unit [ UNIT ] in parameter 3 group.
(In case of TK4N, % is not supported)
4. Manual control indicator: It turns ON during manual controlling.
5. Multi SV indicator: One of SV1 to 3 lamps will be ON in case of selecting multi SV function.
6. Auto tuning indicator: It flashes by 1 sec. when executing auto tuning.
7. Alarm output (AL1, AL2) indicator: It turns ON when the alarm output is ON.
8. Control output (OUT1, OUT2) indicator: It turns ON when the control output is ON.
※During cycle/phase controlling in SSRP function model (TK4 - 4S ), when MV is over 5.0%, it turns ON.
※To use current ouput, when MV is 0.0% in manual control, it turns OFF. Otherwise, it always turns ON.
※ 8
When MV is over 3.0% in auto control, it turns ON and when MV is below 2.0%, it turns OFF.
9. key: It is used when switching auto control to manual control.
※TK4N/S/SP do not have the
key. The key operates switching simultaneously.
10. key: It is used when entering parameter groups, returning to RUN mode, moving parameter,
saving the set value.
11. , , keys: It is used when entering the set value changing mode and moving or changing up/down digit.
12. Digital input key: When pressing + keys for 3 sec. at the same time, it operates the function
(RUN/STOP, alarm clear, auto tuning) set at digital input key [ DI-K ] in parameter 5 group.
13. PC loader port: It is the PC loader port for serial communication to set parameter and monitor with
DAQMaster installed in PC. Use this for connecting SCM-US (USB/Serial converter, sold separately).
Installation
●TK4N (48 × 24mm) Series ●TK4S/SP (48 × 48mm) Series
(-) driver
(+) driver
※Insert the unit into a panel,
fasten the bolt with a (+) driver.
※Insert the unit into a panel,
fasten the bracket by pushing with tools with a (-) driver.
Connections
TK4W TK4H TK4L ※Standard model has shaded terminals only.
※When the operation mode of heating&cooling OUT2 relay output model is heating or cooling control, the
OUT2 is usable as alarm output 3 (except TK4N Series).
※ When the operation mode of heating&cooling OUT2 current output model is heating or cooling control, the
OUT2 is usable as transmission output 2.
※
Use teminals of size specified below.
a b
Min. Max.
a
b
3.0mm 5.8mm
<Round>
Min. Max.
a b
3.0mm 5.8mm
※1
<Forked>
●TK4N
mA
-
- +
-
TC +
SENSOR
RTD B'
7 8
1 2
OUT2/AL1 OUT:
250VAC 3A 1a
+ -
RESISTIVE LOAD
SSR
+ -
mA
11VDC±2V
20mA Max.
Current
DC0/4-20mA
Load 500Ω Max.
●TK4S
Digital Input Current
Non-contact, DC0/4-20mA
Contact Input Load 500Ω Max.
1
Digital Input
DI-1 DI-1 DI-2 DI-2
Non-contact,
Contact Input 2
Current
3
DC0/4-20mA +
Transfer
+ +
Load 500ΩMax. mA
mA Output
-
- -
SSR 4 DC4-20mA
11VDC±2V
OUT1:
Communication Output
20mA Max.
5 Relay
Approx. 211g Approx. 294g
(approx. 141g) (approx. 198g) - 250VAC 3A 1a
RESISTIVE LOAD
+ 6
SOURCE
100-240VAC 50/60Hz 8VA
24VAC 50/60Hz 8VA
24-48VDC 5W
Dimensions
●TK4N Series
48
3
●TK4S Series
6 64.5
48
1.7
●TK4SP Series
13
6 72.2
48
●TK4M Series
64.5
6
72
1.7
●Bracket
TK4N Series
42
●Other Series
45.2
32.4
48.6
26.4
(-) driver
10
●TK4SP
Current SSR
DC0/4-20mA 11VDC±2V
Load 500ΩMax. 20mA Max.
mA
-
mA
Transfer Output
mA
- +
DC4-20mA +
Communication Output
●TK4M
CT Current Transformer
0.0-50.0A
+
Current SSR
DC0/4-20mA 11VDC±2V
DI-2
Load 500ΩMax. 20mA Max.
DI-1
Digital Input
+
Non-contact, contact input
mA
DI-2
B A
-
DI-1
9 10 11 12
+ +
AL2 OUT:
mA
250VAC 0.5A 1a - -
RESISTIVE LOAD
3 4 5 6
-
+
SOURCE SOURCE
100-240VAC 50/60Hz 8VA
100-240VAC
+ - 50/60Hz 6VA 24VAC 50/60Hz 8VA
OUT1:
24-48VDC 5W
250VAC 3A 1a
●TK4H, TK4W, TK4L
+ - RESISTIVE LOAD
mA
SSR
11VDC±2V
20mA Max.
Current
DC0/4-20mA
Load 500Ω Max.
SSR
11VDC±2V
20mA Max. Current
DC0/4-20mA
AL1 OUT:
13 7
+ + Load 500ΩMax.
250VAC 3A 1a
mA RESISTIVE LOAD
- -
14 8
AL2 OUT:
OUT2:
250VAC 3A 1a
9
15 Relay RESISTIVE LOAD
RS485(A+)
250VAC 3A 1a
A
RESISTIVE LOAD
16 10
+
RS485(B-)
B
17 11
mA
Current + +
CT Transformer
B' - - -
18 12
0.0-50.0A
TC
RTD SOURCE
100-240VAC 50/60Hz 8VA
SENSOR
24VAC 50/60Hz 8VA
24-48VDC 5W
●TK4H Series
94.8 6 64.5
48
1.5
●TK4L Series
6 64.5
96
1.5
●Panel cut-out
TK4S, TK4SP Series TK4M/W/H/L Series
31
48.6 20
5
45
B
46
15
55
21
12
23.9
56
OUT2:
SSR Current
Relay
250VAC 3A 1a 11VDC±2V DC0/4-20mA
20mA Max. Load 500ΩMax.
RESISTIVE LOAD
OUT1:
- -
Relay
mA
250VAC 3A 1a
+ +
RESISTIVE LOAD
6
7
5
+ +
AL1 :
Relay
- - 4 8
250VAC 3A 1a
RESISTIVE LOAD
B'
3 9
- -
B
+ + 2 10
-
TC
1 11
SOURCE
A +
100-240VAC 50/60Hz 8VA
RTD
24VAC 50/60Hz 8VA
SENSOR
24-48VDC 5W
1 AL1 OUT: 19 10 Digital Input
250VAC 3A 1a
DI-1 DI-1 Non-contact,
RESISTIVE LOAD
2 20 11 Contact Input
AL2 OUT:
RS485(A+)
250VAC 3A 1a
Transfer
3 21 12
RESISTIVE LOAD +
Output
mA
RS485(B-) DC4-20mA
-
4 OUT2: 22 13
+
Relay
Communication Output
250VAC 3A 1a
- 5 23 14
Current
RESISTIVE LOAD
CT Transformer
6 OUT1: 24 15
0.0-50.0A
Relay
A
250VAC 3A 1a
7 25 16
RESISTIVE LOAD +
B
8 26 17
mA
+ +
B'
- - -
9 27 18
TC
RTD
SENSOR
1 13
Digital Input
2 14
Non-contact,
Contact Input
3 15
AL1 OUT:
DI-1 DI-1
250VAC 3A 1a
4 16 DI-2
RESISTIVE LOAD
DI-2
5 17
AL2 OUT:
SSR
250VAC 3A 1a RS485(A+)
11VDC±2V Transfer Output
6 RESISTIVE LOAD 18
+
20mA Max. DC4-20mA
mA
RS485(B-)
-
7 OUT2: 19
+ +
Relay
mA Communication Output
250VAC 3A 1a
- -
8 20
Current
RESISTIVE LOAD
CT Transformer
OUT1:
9 21 0.0-50.0A
+ +
Relay
mA
250VAC 3A 1a A
- -
10 22
RESISTIVE LOAD
+
B
11 23
mA
+ +
-
B'
+ - - -
12 24
RTD TC
SENSOR
(unit: mm)
●TK4W Series 6 64.5
96
1.5
Terminal cover (sold separately)
TK4N COVER (48×24mm) RSA-COVER (48×48mm)
48.4
44.6
6.2
9.8
※ TK4N COVER is accessory.
22.5
RMA-COVER (72×72mm) RHA-COVER
(48×96mm, 96×48mm)
3
70
47.2 4
A
RLA-COVER (96×96mm)
D
94 3
C
(unit: mm)
Size
A B C D
Model
TK4N 55 37 45 + 0.6 22.2 + 0.3
0 0
TK4S 65 65 45 + 0.6 45 + 0.6
0 0
TK4S (P) 65 65 45 45
+ 0.6 + 0.6
0 0
TK4M 90 90 68 + 0.7 68 + 0.7
0 0
TK4H 65 115 45 + 0.6 92 + 0.8
0 0
TK4W 115 65 92 + 0.8 45 + 0.6
0 0
TK4L 115 115 92 + 0.8 92 + 0.8
0 0