Vacon 20 X Installation, Technical And Maintenance Manual
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Vacon 20 X Installation, Technical And Maintenance Manual

Vacon 20 X Installation, Technical And Maintenance Manual

D-option
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Summary of Contents for Vacon 20 X

  • Page 1 20 x ® ac drives installation, Technical and Maintenance manual D-option...

  • Page 3: Table Of Contents

    Running the motor ......................45 5.2.1 Cable and motor insulation checks ................. 46 Maintenance ........................46 Technical data ....................48 AC drive power ratings..................... 48 6.1.1 Mains voltage 3AC 380-480V.................... 48 Service support: find your nearest Vacon service center at www.vacon.com...
  • Page 4 • 1 6.1.2 Definitions of overloadability ................... 48 VACON® 20 X - technical data..................49 6.2.1 Technical information on control connections ..............52 Options ......................54 Vacon keypad with seven-segment display ..............54 7.1.1 Mounting onto the drive ....................54 7.1.2 Text Keypad - buttons ......................

  • Page 5: Safety

    Please read the warning information carefully. ® VACON 20 X is a drive designed to control asynchronous AC motors and permanent magnet motors. The product is intended to be installed in a restricted access location and for a gen- eral purpose use.

  • Page 6: Danger

    (if no keypad is attached, see the indicators on the cover). Wait an ® additional 30 seconds before starting any work on the connections of VACON X Drive. After expiration of this time, use measuring equipment to absolutely ensure that no voltage is present.

  • Page 7: Warnings

    Before performing any measurement on the motor or the motor cable, disconnect the motor cable from the AC drive. ® Do not perform any voltage withstand test on any part of VACON 20 X. The tests shall be performed according to a specific procedure. Ignoring this procedure may damage the product.

  • Page 8: Earthing And Earth Fault Protection

    CAUTION! ® The VACON 20 X AC drive must always be earthed with an earthing conductor connected to the earthing terminal marked with Since the touch current exceeds 3.5 mA AC, according to EN61800-5-1, the drive shall have a fixed connection and provision of an additional terminal for a second protective earthing con- ductor of the same cross-sectional area as the original protective earthing conductor.
  • Page 9 ® In VACON 20 X, the phase conductor and the corresponding protective earthing conductor can be of the same cross-sectional area, provided they are made of the same metal (because the cross-sectional area of the phase conductor is less than 16 mm...

  • Page 10: Insulation System

    IEC 61800-5-1) and the GND terminals are referred to PE. This is important when you need to connect other circuits to the drive and test the complete assembly. Should you have any doubts or questions, please contact your local Vacon distribu- tor.

  • Page 11: Extended Temperature Range

    ® VACON 20 X has an integrated cooling system, independent from the motor fan. Under max- imum operating conditions, the ambient temperature cannot exceed 40 °C. See Table 28 for the output rated current. Higher temperatures are allowed only with derating of the output current.
  • Page 12 Safety NOTE! You can download the English and French product manuals with applicable safety, warning and caution information from www.vacon.com/downloads. REMARQUE Vous pouvez télécharger les versions anglaise et française des manuels produit contenant l’ensemble des informations de sécurité, avertissements et mises en garde appli-...

  • Page 13: Receipt Of Delivery

    Protection: IP class IP66/ 4X EMC level EMC level: Application code Firmware: FW0065V008 Application: Cust. Ord. No: 3234500378 Marks: Customer’s order number CUSTOMER NAME Figure 5. Vacon package label. Service support: find your nearest Vacon service center at www.vacon.com...

  • Page 14: Type Designation Code

    +xxxx +yyyy This segment is common for all products. Additional codes. 0020 Examples of additional codes: Product range: +HMTX 0020 = Vacon 20 Text keypad IP66 +TQLA Input/Function: Mains/Motor terminals = Three-phase input +TQLD Desina connectors + PTC input + 400VAC...

  • Page 15: Order Codes

    Receipt of delivery vacon • 12 Order codes The order codes for Vacon 20 X drive family are shown in the following table: Frame size Order code Description Supply voltage 3AC 380-480V VACON0020-3L-0003-4- 0.75 kW - 1.0 HP drive X+F0191+SEBK+DBIR+QDSB+TQLD VACON0020-3L-0004-4- 1.1 kW - 1.5 HP drive...
  • Page 16 4.0 kW - 5.0 HP drive X+F0191+SEE7+QDSB+TQLD VACON0020-3L-0012-4- 5.5 kW - 7.5 HP drive with Devicenet X+F0191+SEE7+QDSB+TQLD VACON0020-3L-0016-4- 7.5 kW - 10.0 HP drive X+F0191+SEE7+QDSB+TQLD Table 5. Order codes of Vacon 20 X. For all technical details, see chapter 7.

  • Page 17: Unpacking And Lifting The Ac Drive

    ® VACON 20 X drives have undergone scrupulous tests and quality checks at the factory before they are delivered to the customer. However, after unpacking the product, check that no signs of transport damage are to be found on the product and that the delivery is complete.
  • Page 18 • 15 Receipt of delivery...

  • Page 19: Mounting

    169.2 x 339.5 x154.0 6.66 x 13.36 x 6.07 MU2 +HMTX 169.2 x 339.5 x175.7 6.66 x 13.36 x 6.92 MU2 +QDSB 169.2 x 339.5 x177 6.66 x 13.36 x 6.97 Service support: find your nearest Vacon service center at www.vacon.com...
  • Page 20 • 17 Mounting ® Figure 7. 20 X, MU3. VACON Dimensions W x H x D Frame [mm] [in] 205.2 x 413.9 x 180.5 8.08 x 16.29 x 7.11 MU3 +HMTX 205.2 x 413.9 x 202.1 8.08 x 16.29 x 7.96 MU3 +QDSB 205.2 x 413.9 x 201.0...

  • Page 21: Cooling

    Figure 9.. Service support: find your nearest Vacon service center at www.vacon.com...
  • Page 22 • 19 Mounting Figure 9. Installation space when drives are mounted on top of each other.

  • Page 23: Power Cabling

    Use cables with heat resistance in accordance with the application requirements. The cables and the fuses must be dimensioned according to the AC drive nominal OUTPUT current which you can find on the rating plate. Service support: find your nearest Vacon service center at www.vacon.com...
  • Page 24 • 21 Power cabling EMC levels environment Cable type Category C3 Category C4 Mains cable Motor cable Control cable Terminal Material metallic plastic Table 10: Cable types required to meet standards. 1 = Power cable intended for fixed installation and the specific mains voltage. Shielded cable not required.

  • Page 25: Circuit Breaker

    Integral solid state short circuit protection does not provide branch circuit pro- tection. Branch circuit protection must be provided in accordance with the National Electrical Code and any additional local codes. Service support: find your nearest Vacon service center at www.vacon.com...

  • Page 26: Description Of The Terminals (20X D-Option With As-I)

    • 23 Power cabling Description of the terminals (20X D-option with AS-i) The following pictures describe the power and M12 connectors in Vacon 20X drives with D-op- tion and AS-interface connection. 4.3.1 MU2 connections Figure 12. Power and control terminals in MU2.
  • Page 27 X5 External auxiliary power supply / Type M12 A-Coding – 4 pole (Male) Function Power supply +24V S1 - STO input + Power supply GND G1 - STO input - Table 16. Auxiliary power supply connector, MU2. Service support: find your nearest Vacon service center at www.vacon.com...

  • Page 28: Mu3 Connections

    • 25 Power cabling 4.3.2 MU3 connections Figure 13. Power and control terminals in MU3. Mains supply / Type HAN Q4/2 (Male) Function Protective Earth Table 17. Mains supply connector, MU3. Motor output / Type HAN Q8 (Female) Function...
  • Page 29 X5 External auxiliary power supply / Type M12 A-Coding – 4 pole (Male) Function Power supply +24V S1 - STO input + Power supply GND G1 - STO input - Table 22. Auxiliary power supply connector, MU3. Service support: find your nearest Vacon service center at www.vacon.com...

  • Page 30: Description Of The Terminals (20X D-Option With Profibus)

    • 27 Power cabling Description of the terminals (20X D-option with Profibus) The following pictures describe the power and M12 connectors in Vacon 20X drives with D-op- tion and Profibus connection. 4.4.1 MU2 connections Mains supply Motor output Figure 14. Power and control terminals in MU2.
  • Page 31 X5 External auxiliary power supply / Type M12 A-Coding – 4 pole (Male) Function Power supply +24V S1 - STO input + Power supply GND G1 - STO input - Table 29. Auxiliary power supply connector, MU2. Service support: find your nearest Vacon service center at www.vacon.com...

  • Page 32: Mu3 Connections

    • 29 Power cabling 4.4.2 MU3 connections Mains supply Motor output Figure 15. Power and control terminals in MU3. Mains supply / Type HAN Q4/2 (Male) Function Protective Earth Table 30. Mains supply connector, MU3. Motor output / Type HAN Q8 (Female)
  • Page 33 X5 External auxiliary power supply / Type M12 A-Coding – 4 pole (Male) Function Power supply +24V S1 - STO input + Power supply GND G1 - STO input - Table 36. Auxiliary power supply connector, MU3. Service support: find your nearest Vacon service center at www.vacon.com...

  • Page 34: Description Of The Terminals (20X D-Option With Canopen)

    • 31 Power cabling Description of the terminals (20X D-option with CanOpen) The following pictures describe the power and M12 connectors in Vacon 20X drives with D-op- tion and CanOpen connection. 4.5.1 MU2 connections Mains supply Motor output Figure 16. Power and control terminals in MU2.
  • Page 35 X5 External auxiliary power supply / Type M12 A-Coding – 4 pole (Male) Function Power supply +24V S1 - STO input + Power supply GND G1 - STO input - Table 43. Auxiliary power supply connector, MU2. Service support: find your nearest Vacon service center at www.vacon.com...

  • Page 36: Mu3 Connections

    • 33 Power cabling 4.5.2 MU3 connections Mains supply Motor output Figure 17. Power and control terminals in MU3. Mains supply / Type HAN Q4/2 (Male) Function Protective Earth Table 44. Mains supply connector, MU3. Motor output / Type HAN Q8 (Female)
  • Page 37 X5 External auxiliary power supply / Type M12 A-Coding – 4 pole (Male) Function Power supply +24V S1 - STO input + Power supply GND G1 - STO input - Table 50. Auxiliary power supply connector, MU3. Service support: find your nearest Vacon service center at www.vacon.com...

  • Page 38: Description Of The Terminals (20X D-Option With Devicenet)

    • 35 Power cabling Description of the terminals (20X D-option with Devicenet) The following pictures describe the power and M12 connectors in Vacon 20X drives with D-op- tion and Devicenet connection. 4.6.1 MU2 connections Mains supply Motor output Figure 18. Power and control terminals in MU2.
  • Page 39 X5 External auxiliary power supply / Type M12 A-Coding – 4 pole (Male) Function Power supply +24V S1 - STO input + Power supply GND G1 - STO input - Table 57. Auxiliary power supply connector, MU2. Service support: find your nearest Vacon service center at www.vacon.com...

  • Page 40: Mu3 Connections

    • 37 Power cabling 4.6.2 MU3 connections Mains supply Motor output Figure 19. Power and control terminals in MU3. Mains supply / Type HAN Q4/2 (Male) Function Protective Earth Table 58. Mains supply connector, MU3. Motor output / Type HAN Q8 (Female)
  • Page 41 X5 External auxiliary power supply / Type M12 A-Coding – 4 pole (Male) Function Power supply +24V S1 - STO input + Power supply GND G1 - STO input - Table 64. Auxiliary power supply connector, MU3. Service support: find your nearest Vacon service center at www.vacon.com...

  • Page 42: Cable Dimensioning And Selection

    Check that the fuse operating time is less than 0.4 seconds. Operating time depends on used fuse type and impedance of the supply circuit. Consult the factory about faster fuses. Vacon also recommends for high speed gS (IEC 60269-4) fuse ranges.
  • Page 43 Check that the fuse operating time is less than 0.4 seconds. Operating time depends on used fuse type and impedance of the supply circuit. Consult the factory about faster fuses. Vacon also recommends for high speed J (UL & CSA) fuse ranges.

  • Page 44: Recommended Plug Terminals And Cable Dimensions

    • 41 Power cabling Recommended plug terminals and cable dimensions 4.8.1 4.8.1.1 Harting plugs Mains cable Motor cable Description Order number Description Order number Han Q5 / 0 Han Q8 / 0 Female insert 09 12 005 3101 Male terminal...

  • Page 45: Mu3

    / 16 AWG 4 pcs Therm. + Brk. Hood HG-Q.M25 Hood HG-Q.M25 1103073-2 1103073-2 1 pc 1 pc Gland fitting Gland fitting 1103074-6 1103074-6 1 pc 1 pc Table 70. Tyco plugs. Service support: find your nearest Vacon service center at www.vacon.com...

  • Page 46: Recommended Metallic Plugs For Motor Cables

    • 43 Power cabling 4.8.3 Recommended metallic plugs for motor cables To improve EMC level (see Table 10) the use of a metallic connectors for the motor cable is suggested. 4.8.3.1 Harting plugs (alternative 1) Motor cable MU2 Motor cable MU3...

  • Page 47: Commissioning

    The motor terminals U, V, W and the brake resistor terminals are live when ® VACON 20 X drive is connected to the mains, even if the motor is not running. The control I/O-terminals are isolated from the mains potential. However, they ®...

  • Page 48: Commissioning Of The Drive

    • 45 Commissioning Commissioning of the drive Read carefully the safety instructions in Chapter 1 and above and follow them. After the installation: Check that both the frequency converter and the motor are grounded. Check that the mains and motor cables comply with the requirements given in chapter 4.1.1.

  • Page 49: Cable And Motor Insulation Checks

    6...10 years • Change main fan • Charge capacitors, only after long storage times or long down times 12...24 months without supply: contact your nearest Vacon service center. Table 73. Service support: find your nearest Vacon service center at www.vacon.com...
  • Page 50 • 47 Commissioning...

  • Page 51: Technical Data

    If the duty cycle requires 150% rated current for 1 min in every 10 min, the remaining 9 min must be at rated current I or less. Current I N*150% I N*150% 1 min 9 min Time Figure 20. High overload. Service support: find your nearest Vacon service center at www.vacon.com...

  • Page 52: Vacon® 20 X - Technical Data

    • 49 Technical data ® VACON 20 X - technical data Input voltage U 3AC 380...480V Input voltage tolerance -15%…+10% continuously Input frequency 50/60 Hz Input frequency tolerance 45…66 Hz Protection class Mains connection Connection to mains Once per minute or less...
  • Page 53 TÜV - Tested (SIL1) Electrical Safety TÜV - Tested Approvals pending USA, Canada cULus approval, file number E171278 Korea pending Declaration of Australia pending Conformity Europe EC Declaration of Conformity Service support: find your nearest Vacon service center at www.vacon.com...
  • Page 54 Yes. These devices provide motor overload Motor overload protection protection at 105% of full load amperes. Motor stall protection Motor underload protec- tion Short-circuit protection of +24V voltage Thermal motor protection Yes (by PTC ) Table 75. Vacon 20 X technical data.

  • Page 55: Technical Information On Control Connections

    S1 - STO input + 15V..30V = “1” 0V..5V = “0” G1 - STO input - typical input current 10...15 mA Interchangeble polarity Connected to GND Table 76. Technical information on standard I/O terminals. Service support: find your nearest Vacon service center at www.vacon.com...
  • Page 56 • 53 Technical data...

  • Page 57: Options

    • 54 PTIONS Vacon keypad with seven-segment display ® The text keypad is an option available for VACON 20 X. The control keypad is the interface between ® the VACON 20 X frequency converter and the user. Figure 21. Text keypad.
  • Page 58 • 55 Options Figure 23. Disconnection of the HMI cap from the drive. Figure 24. Mounting of the keypad.
  • Page 59 • 56 Figure 25. Tighten (max tighten torque 0.5 Nm) the two screws of the keypad cable to the en- closure of the drive. Keypad mounted onto the drive. Service support: find your nearest Vacon service center at www.vacon.com...

  • Page 60: Text Keypad - Buttons

    • 57 Options 7.1.2 Text Keypad - buttons With the keypad it’s possible to control the speed of the motor, to supervise the state of the drive and to set the frequency converter’s parameters. The button section of the text keypad is shown in the following picture.

  • Page 61: Text Keypad

    Figure 27 the REF menu is active. The table below shows the structure of the main menu: Reference (REF) Reference from Keypad Monitor (MON) Monitoring values Parameters (PAR) Application parameters System Menu System/Fault Active fault (SYS/FLT) History fault Table 77. Keypad menus. Service support: find your nearest Vacon service center at www.vacon.com...

  • Page 62: Using The Keypad

    7.4.1 Main menu The menu structure of Vacon 20 X control software consists of a main menu and several submenus. Navigation in the main menu is shown below: R E A D Y R U N...

  • Page 63: Resetting Fault

    Every control ® place has its own parameter for selecting the frequency reference source. In the VACON 20 X Local control place Remote control place drive, the is always the keypad.

  • Page 64: Monitoring Menu

    Monitoring menu Monitoring values are actual values of measured signals as well as status of some control settings. It is visible in Vacon 20 X display, but it can not be edited. The monitoring values are listed in the Application Manual.

  • Page 65: Parameter Menu

    4. Confirm change with OK button or ignore change by returning to previous level with Back/ Reset button. Service support: find your nearest Vacon service center at www.vacon.com...

  • Page 66: System/Fault Menu

    • 63 Options 7.4.7 System/Fault menu SYS/FLT menu including fault submenu, field bus submenu and system parameter submenu. In system parameter submenu, there are some editable parameter (P) and some not editable param- eters (V). The Fault submenu of SYS/FLT menu includes active fault submenu and fault history sub- menu.
  • Page 67 Note Fault history 10 latest faults are stored in the Entering the Fault history and click- Fault history. ing OK on the selected fault shows the fault time data (details). Service support: find your nearest Vacon service center at www.vacon.com...

  • Page 68: Fault Tracing

    • 65 Options 7.4.8 Fault tracing Fault Fault name Subcode Possible cause Remedy code AC drive has detected too high a cur- Check loading. rent (>4*I ) in the motor cable: Check motor. Overcurrent Check cables and connections. • sudden heavy load increase Make identification run.
  • Page 69 Should the fault re-occur, contact the distributor near to you. Reset the fault and restart. Task stack overflow Should the fault re-occur, contact the distributor near to you. Table 78. Fault codes and descriptions. Service support: find your nearest Vacon service center at www.vacon.com...
  • Page 70 Error in the microprocessor monitor- Reset the fault and restart. If the fault occurs again, please Watchdog Malfunction contact your closest Vacon repre- Component fault sentative. Reset the fault and restart. Protection of unit when starting with Back EMF...
  • Page 71 Identification alarm successfully completed The drive has been stopped with Quick Stop Quick Stop activated Quick Stop digital input or Quick Stop command by fieldbus Table 78. Fault codes and descriptions. Service support: find your nearest Vacon service center at www.vacon.com...

  • Page 72: Led Handling

    Led handling ® As VACON 20 X is often without the keypad, on the plastic cover of the drive there are 4 status LEDs. See the picture below. Figure 33. LED position on the MU2 cover. Led “PWR” (orange led) means the drive is supplied by mains.

  • Page 73: Safe Torque Off

    In circumstances where external influences (e.g. falling of suspended loads) are present additional measures (e.g. mechanical brakes) may be necessary to prevent any hazard. STO shall not be used as a control for starting or stopping the drive. Service support: find your nearest Vacon service center at www.vacon.com...

  • Page 74: Standards

    IEC 60204-1 Table 79. Safety Standards. The STO function has to be applied correctly to achieve the desired level of operational safety. Only one level is allowed with Vacon 20X and D-option(see the following table). Cat. Table 80. STO safety level.

  • Page 75: The Principle Of Sto

    ® In VACON 20 X, the STO function is realized by preventing the propagation of the control signals to the inverter circuit. The inverter power stage is disabled through a galvanically isolated STO input (S1-G1). The operat-...

  • Page 76: Connections

    • 73 Safe Torque Off Connections 8.5.1 Safety Capability Cat.1 / PL c / SIL 1 The STO input must be supplied by a safety push button or a safety relay. The standards for functional safety require that functional proof tests are performed on the equipment at user-defined intervals.

  • Page 77: Commissioning

    Check if only approved units and parts have been used. Set up a routine to ensure that the functionality of the STO function is being checked at regular intervals. Table 84. Checklist for commissioning of STO. Service support: find your nearest Vacon service center at www.vacon.com...

  • Page 78: Parameters And Fault Tracing

    The following table shows faults that may be generated by the software that monitors the hardware related to the STO safety function. If you detect any failure in safety functions, including STO, contact your local Vacon supplier. Fault Code Fault...
  • Page 80 Find your nearest Vacon office on the Internet at: www.vacon.com Document ID: Manual authoring: documentation@vacon.com Vacon Plc. Runsorintie 7 65380 Vaasa Finland Subject to change without prior notice © 2015 Vacon Plc. Rev. B...

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