1. Manuals
  2. Brands
  3. Vacon Manuals
  4. Controller
  5. 20
  6. Quick manual

Vacon 20 Quick Manual

Hide thumbs Also See for 20:
Table of Contents

Advertisement

Quick Links

Download this manual See also: Complete User's Manual, User Manual
®
vacon 20
ac drives
quick guide

Advertisement

Table of Contents
loading

Related Manuals for Vacon 20

Summary of Contents for Vacon 20

  • Page 1 ® vacon 20 ac drives quick guide...
  • Page 2 The motor terminals U, V, W (T1, T2, T3) and the possible brake resistor terminals - / + are live when Vacon 20 is connected to mains, even if the motor is not running. The control I / O-terminals are isolated from the mains poten- tial.
  • Page 3 • vacon safety NOTE! You can download the English and French product manuals with applica- ble safety, warning and caution information from http://drives.danfoss.com/ knowledge-center/technical-documentation/. REMARQUE Vous pouvez télécharger les versions anglaise et française des ma- nuels produit contenant l’ensemble des informations de sécurité, avertisse- ments et mises en garde applicables sur le site http://drives.danfoss.com/...

  • Page 4: Installation

    • installation vacon 2. INSTALLATION 2.1 Mechanical installation There are two possible ways to mount Vacon 20 in the wall. For MI1 - MI3, either screw or DIN-rail mounting; For MI4 - MI5, screw or flange mounting. BACK BACK BACK...
  • Page 5 Leave free space for cooling above (100 mm), below (50 mm), and on the sides (20 mm) of Vacon 20! (For MI1 - MI3, side-to-side installation allowed only if the am- bient temperature is below 40 °C; For MI4 - MI5, side-to-side installation is not al- lowed.
  • Page 6 • installation vacon Drive outline Opening outline Figure 5: Flange mounting cutout dimensions for MI4 (Unit: mm) Drive outline Opening outline Figure 6: Flange mounting cutout dimensions for MI5 (Unit: mm) 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 7 • vacon installation Figure 7: Flange mounting depth dimensions for MI4 and MI5 (Unit: mm) Tel. +358 (0)201 2121 • Fax +358 (0)201 212205...
  • Page 8 Figure 8: Attaching the PE-plate and API cable support, MI1 - MI3 Attach the support AFTER installing Attach this plate BEFORE installing the power cables Figure 9: Attaching the PE-plate and API cable support, MI4 - MI5 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...

  • Page 9: Cabling And Connections

    Motor out L1 L2/N L3 R+ R- U/ T1 V/T2 W/T3 Strip the plastic cable coating for 360° earthing BRAKE MOTOR MAINS RESISTOR Figure 11: Vacon 20 power connections, MI2 - MI3 Tel. +358 (0)201 2121 • Fax +358 (0)201 212205...
  • Page 10 3~ (380, 480V) Motor out Brake RESISTOR MOTOR MAINS Figure 12: Vacon 20 power connections, MI4 3~ (380, 480V) Motor out Brake MAINS MOTOR RESISTOR Figure 13: Vacon 20 power connections, MI5 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...

  • Page 11: Control Cabling

    • vacon installation 2.2.2 Control cabling Figure 14: Open the lid MI1 - MI3 Figure 15: Open the lid MI4 - MI5 Tel. +358 (0)201 2121 • Fax +358 (0)201 212205...
  • Page 12 Control cable tightening torque: 0.4 Nm Strip the plastic cable coating for 360°earthing Figure 16: Install the control cables, MI1 - MI3 Figure 17: Install the control cables, MI4 - MI5 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 13 • vacon installation 2.2.3 Allowed option boards in Vacon20 See below for the allowed option boards in the slot: SLOT B1 B2 B9 BH Note! When OPT-B1 / OPT-B4 used in Vacon20, +24VDC (±10%, min.300mA) power should be supplied to Terminal 6 (+24_out) and Terminal 3 (GND) in control board.
  • Page 14 • installation vacon 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 15 • vacon installation Tel. +358 (0)201 2121 • Fax +358 (0)201 212205...

  • Page 16: Control I / O And Terminals

    20 DO Digital signal out Active = READY 50 mA Table 1: Vacon 20 General purpose application default I / O configuration and  connections for control board P) = Programmable function, See User Manual: parameter lists and descriptions for detail...
  • Page 17 Active = FAULT 250 Vac / 3 A, 24V DC 3A 26 RO2 NO Table 1: Vacon 20 General purpose application default I / O configuration and  connections for control board P) = Programmable function, See User Manual: parameter lists and...

  • Page 18: Reference Menu

    • navigation & startup vacon 4. NAVIGATION AND STARTUP 4. 1 The main menus of Vacon 20 R E A D Y R U N S T OP A L AR M FA U LT REFERENCE R E A D Y...

  • Page 19: Commissioning Steps

    Table 3: Commissioning steps 4.2.2 Startup wizard Vacon 20 runs the startup wizard in first power-up. The wizard can be run by setting SYS Par.4.2 =1. The following figures show the procedure. NOTE! Running the startup wizard will always return all parameter...
  • Page 20 KEY PAD KEY PAD P1.3 Change value Perform the same with Up/Down button procedure for P1.4, and press OK to motor nominal current comfirm Figure 20: Vacon 20 startup wizard (standard application) 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 21 1.5 x 0 = Basic 0 Hz Frequecny I NMOT Ramp Coast control used 1.1 x 1 = Pump drive Frequecny 20 Hz I NMOT Ramp Ramp control used 1.1 x 2 = Fan drive Frequecny 20 Hz I NMOT Flying...

  • Page 22: Monitoring And Parameters

    • monitoring & parameters vacon 5. MONITORING AND PARAMETERS NOTE! This guide is for Vacon 20 standard application, if you need parameter de- scriptions for detail, please download the user manual on: http://drives.dan- foss.com/knowledge-center/technical-documentation/. 5.1 Monitoring values Code Monitoring signal...
  • Page 23 Kelvin) by parameter set- ting, hidden until an option board is connected Measured value of Temperature input 3 in temperature unit ( Cel- V2.20 Temperature input 3 sius or Kelvin) by parameter set- ting, hidden until an option board is connected Table 4: Monitoring values Tel.
  • Page 24 Regulator setpoint V4.2 PID feedback value Regulator actual value V4.3 PID error Regulator error V4.4 PID output Regulator output Scaled process variable V4.5 Process see par. 15.18 Table 4: Monitoring values 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 25 • vacon monitoring & parameters 5.2 Quick setup parameters (Virtual menu, shows when par. 17.2 = 1) Code Parameter Unit Default Note Motor nominal Check rating plate on the Varies P1.1 voltage motor. Motor nominal 50.00 / Check rating plate on the 30.00 320.00...
  • Page 26 0 = Disable Automatic reset P14.1 1 = Enable 0 = All parameters visi- Parameter P17.2 conceal 1 = Only quick setup parameter group visible Table 5: Quick setup parameters 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 27 • vacon monitoring & parameters 5.3 Motor settings (Control panel: Menu PAR -> P1) Code Parameter Unit Default Note Motor nominal Check rating plate on the Varies P1.1 voltage motor 30.0 320.0 50.00 / Motor nominal Check rating plate on the P1.2...
  • Page 28 2 = Enabled, Shock load mode Undervoltage 0 = Disable P1.22 controller 1 = Enable 0 = Not in use Sine filter P1.23 1 = In use Table 6: Motor settings 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 29 • vacon monitoring & parameters Code Parameter Unit Default Note Modulator configuration word: B1 = Discontinuous modu- lation (DPWMMIN) B2 = Pulse dropping in overmodulation Modulator B6 = Under modulation 65535 28928 P1.24 type** B8 = Instantaneous DC volt- age compensation *...
  • Page 30 0 = unlock all keypad button 15520 P2.9 lock 1 = Loc/Rem button locked Keypad reverse 0 = Reverse enabled P2.10 1500 enable 1 = Reverse disabled Table 7: Start / stop setup 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 31 P3.6 Preset speed 2 P3.1 P3.2 15.00 106 Activated by digital inputs P3.7 Preset speed 3 P3.1 P3.2 20.00 126 Activated by digital inputs P3.8 Preset speed 4 P3.1 P3.2 25.00 127 Activated by digital inputs P3.9 Preset speed 5 P3.1...
  • Page 32 Stop DC current 0.10 10.00 1.50 which the DC-braking is P4.11 frequency applied. Start DC current 0.00 600.00 0.00 516 0.00 = Not active P4.12 time Table 9: Ramps and brakes setup 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 33 Decel2 Frequency P4.14 0.00 P3.2 0.00 528 0.00 = disabled Threshold Delay to open brake External Brake: P4.15 0.00 320.00 0.20 1544 after Open frequency Open Delay limit is reached. External Brake: Opening frequency from P4.16 Open Frequency 0.00 P3.2 1.50...
  • Page 34 Remote control Activates control place 2 P5.15 plece freq refer- Varies See parameter 5.1 ence 2 Activates reference 2 P5.16 PID setpoint 2 Varies 1047 See 5.1 Table 10: Digital inputs 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 35 Unit Default Note 0 = 0 - 100% ( 0 - 10 V) P6.1 AI1 Signal range 1 = 20% - 100% ( 2 - 10 V) P6.2 AI1 Custom min 100.00 0.00 380 0.00 = no min scaling -100.00 P6.3...
  • Page 36 0 = DI5 and DI6 are for normal digital input Config DI5 and 1165 1 = DI6 is for pulse train P7.7 2 = DI5 and DI6 are for encoder frequence mode Table 12: Pulse train/Encoder 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 37 14 = Unit temperature superv. 15 = Analogue input superv. 16 = Preset Speed Active 17 = External Brake ctrl 18 = Keypad control active 19 = I / O control active 20 = Temperature supervision RO2 signal P8.2 Varies 314 See 8.1 selcetion DO1 signal P8.3...
  • Page 38 See P9.1, hidden until an P9.5 E1 signal selec- option board is connected tion Analogue output See P9.2, hidden until an P9.6 E1 minimum option board is connected Table 14: Analogue outputs 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 39 • vacon monitoring & parameters Code Parameter Unit Default ID Selections Analogue output See P9.3, hidden until an P9.7 1000.0 100.0 E1 scaling option board is connected Analogue output See P9.4, hidden until an P9.8 0.00 10.00 0.10 E1 filter time...
  • Page 40 PDI for Aux CW 0 = Not used 1 = PDI1 Aux CW Data In P10.9 1167 2 = PDI2 selection 3 = PDI3 4 = PDI4 5 = PDI5 Table 15: Fieldbus Data-Mapping 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 41 • vacon monitoring & parameters 5.13 Prohibited Frequencies (Control panel: Menu PAR -> P11) Code Parameter Unit Default Note Prohibit Frequency Low Limit P11.1 0.00 P3.2 0.00 Range 1 Low Limit 0.00 = Not used Prohibit Frequency High Limit P11.2 0.00...
  • Page 42 Output Phase 702 See 13.3 P13.4 Fault Stall protection 709 See 13.3 P13.5 Under load pro- 713 See 13.3 P13.6 tection Motor thermal 704 See 13.3 P13.7 protection Table 18: Protections 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 43 UL:Zero freq load 150.0 10.0 715 Minimum torque at f0 P13.15 This is the maximum UL:Time limit 300.0 20.0 time allowed for an P13.16 underload state to exist Analogue Input Delay time for analogue P13.17 10.0 1430 low fault delay...
  • Page 44 759 Maximum trials P14.4 0 = Ramping Restart Function 1 = Flying P14.5 2 = From Start Function Table 19: Fault autoreset parameters NOTE! These parameters are shown, when P17.2 = 0. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 45 10.0 300.0 100.0 337 Value at maximum signal maximum P15.7 P gain 1000.0 100.0 118 Proportional gain P15.8 I time 0.00 320.00 10.00 119 Integrative time Table 20: PID control parameters Tel. +358 (0)201 2121 • Fax +358 (0)201 212205...
  • Page 46 1035 Decimals on display decimal digits Process unit P15.20 P15.21 1033 Process min value minimum value Process unit P15.21 P15.20 3200.0 100.0 1034 Process max value maximum value Table 20: PID control parameters 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 47 100.0 1707 max value 473.2 ence scale, hidden until an OPTBH board is connected Table 20: PID control parameters NOTE! These parameters are shown, when P17.2 = 0. 5.18 Motor c (Control panel: Menu PAR -> P16) Code Parameter Unit...

  • Page 48: System Parameters

    = 0 - 999  (Number of good messages) 0 = Not used P2.2 Fieldbus protocol 1 = Modbus used Default setting: P2.3 Slave address None parity, 1 stop bit Table 23: System parameters 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 49 • vacon monitoring & parameters Code Parameter Min Max Default Note 0 = 300 1 = 600 2 = 1200 3 = 2400 P2.4 Baud rate 4 = 4800 5 = 9600 6 = 19200 7 = 38400 8 = 57600...
  • Page 50 Slave address 14020 When ModbusTCP & ProfinetIO & Ethernet/IP E9 board has been installed, the comm.Parameters are as follows current IP Address V2.1 IP Part1 14232 Part1 Table 23: System parameters 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 51 • vacon monitoring & parameters Code Parameter Min Max Default Note current IP Address V2.2 IP Part2 14233 Part2 current IP Address V2.3 IP Part3 14234 Part3 current IP Address V2.4 IP Part4 14235 Part4 current Subnet Mask V2.5 Subnet Mask P1...
  • Page 52 14251 1=20; 2=21; 3=23; 4=25; 5=101; 6=111; 7=128; 8=131. Ethernet I/O Input assemley instance. P2.36 EIP Input Instance 14252 1=70; 2=71; 3=73; 4=75; 5=107; 6=117; 7=127; 8=137. Table 23: System parameters 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 53 • vacon monitoring & parameters Code Parameter Min Max Default Note Ethernet/IP product code offset. User can add value between 0 and 99 to product P2.38 EIP Poduct Code Offset 14254 code base value. Final product code can be viewed from monitorin-menu.
  • Page 54 Save parameter set to Hidden when connect P4.5 panel with PC. Restore parameter set Hidden when connect P4.6 from panel with PC. F5.x Active Fault menu F6.x Fault History menu Table 23: System parameters 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...

  • Page 55: Fault Tracing

    System fault Application fault Undervoltage IGBT Overtemperature Analogue input select 20% - 100% (selected signal Input phase fault range 4 to 20 mA or 2 to 10 V) Output phase fault External fault Frequency converter Door Panel fault undertemperature Frequency converter...

  • Page 56: General Data

    10.3 14.6 17.6 16.3 Vacon 20 units with other than EMC4 filter combinations cannot be Networks used on delta power networks (corner grounded) Supply Maximum short circuit current has to be < 50 kA, For MI4 without network Short circuit cur- DC-choke, maximum short circuit current has to be <...
  • Page 57 400V: Complies with EMC category C2; With an internal RFI filter foss.com/knowl- MI4 and 5 complies C2 with an optional DC choke and CM choke. edge-center/ Both: No EMC emission protection (Vacon level N): Without RFI filter technical-docu- mentation/) For EMC: EN61800-3,...
  • Page 58 - To fulfil standard EN61800-5-1, the protective conductor should be at least 10 mm Cu or 16 mm Al. Another possibility is to use an additional protective conductor of at least the same size as the original one. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 59 20.6 0025 37.5 30.3 0031 46.5 36.6 0038 44.6 Table 26: Vacon 20 power ratings, 208 - 240 V, 3~ *The maximum ambient operating temperature of this drive is +40°C ! Tel. +358 (0)201 2121 • Fax +358 (0)201 212205...
  • Page 60 0006 0008 11.4 0.99 0009 13.5 11.5 0.99 0012 14.9 0.99 0016 17.1 0023 34.5 25.5 0031 46.5 0038 18.5 41.7 Table 28: Vacon 20 power ratings, 380 - 480 V 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 61 13.5 10.4 0.99 Table 29: Vacon 20 power ratings, 600 V Note 1: The input currents are calculated values with 100 kVA line transformer supply. Note 2: For PM motor, please select the drive power rating according to motor shaft power, not rated current.
  • Page 62 Document ID: Vacon Ltd Member of the Danfoss Group Rev. H1 Runsorintie 7 65380 Vaasa Finland...

Table of Contents