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Honeywell Bendix/King KN 63 Installation Manual

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INSTALLATION MANUAL
KN 63
DISTANCE MEASURING
EQUIPMENT
MANUAL NUMBER 006-00176-0004
REVISION 4 October, 2004

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   Summary of Contents for Honeywell Bendix/King KN 63

  • Page 1 INSTALLATION MANUAL KN 63 DISTANCE MEASURING EQUIPMENT MANUAL NUMBER 006-00176-0004 REVISION 4 October, 2004...
  • Page 2 ©1979, 2004 Honeywell International Inc. REPRODUCTION OF THIS PUBLICATION OR ANY PORTION THEREOF BY ANY MEANS WITHOUT THE EXPRESS WRITTEN PERMISSION OF HONEYWELL IS PROHIBITED, EXCEPT TO THE EXTENT REQUIRED FOR INSTALLATION OR MAINTENANCE OF THE RECIPIENT'S EQUIPMENT. FOR FURTHER INFORMATION CONTACT THE MANAGER, TECHNICAL PUBLICATIONS, HONEYWELL, ONE TECHNOLOGY CENTER, 23500 WEST 105TH STREET OLATHE KS 66061 TELEPHONE: (913) 782-0400.
  • Page 3 BENDIX/KING KN 63 REVISION HISTORY KN 63 Installation Manual Part Number: 006-00176-0004 For each revision, Add, delete or replace pages as indicated. REVISION: 4, October, 2004 ITEM ACTION All pages Remove and Replace Rev 4, October/2004 00176I04.TDC Page R-1...
  • Page 4 BENDIX/KING KN 63 THIS PAGE RESERVED Rev 4, October/2004 00176I04.TDC Page R-2...
  • Page 5: Table Of Contents

    BENDIX/KING KN 63 TABLE OF CONTENTS SECTION I GENERAL INFORMATION Paragraph Page Introduction ....................1-1 Description of Equipment ................1-1 Technical Characteristics ................1-1 Units and Accessories..................1-4 License Requirements .................1-5 SECTION II INSTALLATION General Information ..................2-1 Unpacking and Inspecting Equipment............2-1 Equipment Installation..................2-1 2.3.1 KN 63 Installation ..................2-1 2.3.2 Molex Connector Assembly................2-2...
  • Page 6 BENDIX/KING KN 63 Rev 4, October/2004 00176I04.TDC Page TOC-2...
  • Page 7: General Information

    BENDIX/KING KN 63 SECTION I General Information 1.1 INTRODUCTION This manual contains information relative to the physical, mechanical, and electrical characteris- tics and installation procedures for the KN 63 DME, KDI 572/574 Master Indicators, and KDI 573 Slave Indicator. 1.2 DESCRIPTION OF EQUIPMENT The KN 63 is a remote mounted, 200 channel TSO'd DME employing the latest state of the art solid-state transmitter and large scale integrated circuit (LSI) technology.
  • Page 8 BENDIX/KING KN 63 SPECIFICATION CHARACTERISTIC Output Power 50 watts peak pulsed power minimum, 100 watts nom- inal Maximum Display Range* 389 nautical miles Aquisition Sensitivity -82dBm minimum, -87dBm nominal Range Accuracy* ±.1 nautical miles or ±.14%, whichever is greater from 0 to 99.9 nautical miles.
  • Page 9 BENDIX/KING KN 63 SHIFTED BCD 2 x 5 SLIP Frequency K800 K400 K200 K100 0 = Connected to Remote Control Common 1 = Open TABLE 1-2 DME CHANNELING CODES Rev 4, October/2004 00176I04.TDC Page 1-3...
  • Page 10: Units And Accessories

    BENDIX/KING KN 63 1.4 UNITS AND ACCESSORIES A complete DME installation requires a KN 63 DME (066-1070-00/01), a KDI 572 master indicator (066-1069-00 or 01) or KDI 574 Master Indicator (066-1069-04), a KA 60/61 antenna, and one or two external control heads (see section 1.3, channeling...
  • Page 11: License Requirements

    BENDIX/KING KN 63 PART NUMBER DESCRIPTION 030-02350-0001 CONN 50 PIN KEYED 5 030-02350-0003 CONN 50 PIN KEYED 9 030-02350-0005 CONN 50P KEYED 23 030-02351-0004 HOOD 047-04215-0001 MOUNTING PLATE 089-05111-0004* SCR 4-40X1/4 BLK 089-05111-0006 SCR 4-40X3/8 BLK *These items for use in installing KDI 572/573/574 in aircraft panels of 1/16" thickness or less. 1.5 LICENSE REQUIREMENTS None Rev 4, October/2004...
  • Page 12 BENDIX/KING KN 63 Rev 4, October/2004 00176I04.TDC Page 1-6...
  • Page 13: Installation

    BENDIX/KING KN 63 SECTION II INSTALLATION 2.1 GENERAL INFORMATION This section contains information relative to the installation and wiring of the KN 63 DME, the KDI 572, KDI 573 and KDI 574 Indicators, and the KA 60 Antenna. A close adherence to methods and procedures discussed herein is required.
  • Page 14: Molex Connector Assembly

    BENDIX/KING KN 63 bars (047-04218-0001). Secure the mounting rack (047-04219-0001) with the two hold down bars under it using four 8-32 flat head phillips screws (089-05442-0010), four 8-32 hex nuts (089-02015-0037), and four #8 lock washers (089-08111-0034). Install the KN 63 in the mounting rack so the connectors are on the same end as the hold down clamp.
  • Page 15: Kdi 572/kdi 573/kdi 574 Installation

    BENDIX/KING KN 63 1. Strip each wire 5/32" for contact terminal (030-01107-0015). (The last two digits of the contact terminal part number indicate the number of terminals furnished). 2. Tin the exposed conductor. 3. Using needle nose pliers, fold over each conductor tab in turn, onto the exposed conductor.
  • Page 16: Dme Antenna Installation

    BENDIX/KING KN 63 F. The mounting plate (047-04215-0001) may be used if the indicator is to be installed in a previous panel opening that is too large. G. Secure the indicator in place with four 4-40 flat head phillips screws. If the aircraft panel is 1/16 inch thick or less, use 1/4 inch screws (089-05111-0004).
  • Page 17 BENDIX/KING KN 63 H. The antenna should be kept clean. If left dirty (oil covered) the range of the DME may be affected. On pressurized aircraft, the antenna should be sealed using RTV (016-01082- 0000) around the connector and mounting hardware. All antennas should be sealed around the outside for moisture protection using RTV or equivalent.
  • Page 18 BENDIX/KING KN 63 Rev 4, October/2004 00176I04.TDC Page 2-6...
  • Page 19: Figure 2-1 Kn 63 Outline And Mounting Drawing

    BENDIX/KING KN 63 FIGURE 2-1 KN 63 OUTLINE AND MOUNTING DRAWING Dwg. No. 155-05315-0000, R-AA Rev 4, October/2004 00176I04.TDC Page 2-7...
  • Page 20 BENDIX/KING KN 63 Rev 4, October/2004 00176I04.TDC Page 2-8...
  • Page 21 BENDIX/KING KN 63 FIGURE 2-2 MOLEX TERMINALS AND TOOLS (Sheet 1 of 3) Rev 4, October/2004 00176I04.TDC Page 2-9...
  • Page 22 BENDIX/KING KN 63 FIGURE 2-2 MOLEX TERMINALS AND TOOLS (Sheet 2 of 3) Rev 4, October/2004 00176I04.TDC Page 2-10...
  • Page 23 BENDIX/KING KN 63 FIGURE 2-2 MOLEX TERMINALS AND TOOLS (Sheet 3 of 3) Rev 4, October/2004 00176I04.TDC Page 2-11...
  • Page 24 BENDIX/KING KN 63 Rev 4, October/2004 00176I04.TDC Page 2-12...
  • Page 25: Kdi 572/573/574 Installation And Mounting Drawing

    BENDIX/KING KN 63 FIGURE 2-3 KDI 572/573/574 INSTALLATION AND MOUNTING DRAWING Dwg. No. 155-05311-0000, R-1 Rev 4, October/2004 00176I04.TDC Page 2-13...
  • Page 26 BENDIX/KING KN 63 Rev 4, October/2004 00176I04.TDC Page 2-14...
  • Page 27: Connector Pin Location Guide

    BENDIX/KING KN 63 FIGURE 2-4 CONNECTOR PIN LOCATION GUIDE Rev 4, October/2004 00176I04.TDC Page 2-15...
  • Page 28 BENDIX/KING KN 63 Rev 4, October/2004 00176I04.TDC Page 2-16...
  • Page 29 BENDIX/KING KN 63 FIGURE 2-5 KA 60 INSTALLATION DRAWING Dwg. No. 155-05289-0000, R-AB Rev 4, October/2004 00176I04.TDC Page 2-17...
  • Page 30 BENDIX/KING KN 63 Rev 4, October/2004 00176I04.TDC Page 2-18...
  • Page 31: Efis 40/50 _ Kdi 574 Interconnect

    BENDIX/KING KN 63 2-6 EFIS 40/50 _ KDI 574 INTERCONNECT Dwg. No. 155-01601-0040, R-AB Rev 4, October/2004 00176I04.TDC Page 2-19...
  • Page 32 BENDIX/KING KN 63 Rev 4, October/2004 00176I04.TDC Page 2-20...
  • Page 33: Ka 61 Installation Drawing

    BENDIX/KING KN 63 FIGURE 2-7 KA 61 INSTALLATION DRAWING (Page 1 of 2) Rev 4, October/2004 00176I04.TDC Page 2-21...
  • Page 34 BENDIX/KING KN 63 Rev 4, October/2004 00176I04.TDC Page 2-22...
  • Page 35 BENDIX/KING KN 63 FIGURE 2-7 KA 61 INSTALLATION DRAWING (Page 2 of 2) Rev 4, October/2004 00176I04.TDC Page 2-23...
  • Page 36 BENDIX/KING KN 63 Rev 4, October/2004 00176I04.TDC Page 2-24...
  • Page 37: Connector Assembly

    BENDIX/KING KN 63 FIGURE 2-8 030-00005-0000 CONNECTOR ASSEMBLY Dwg. No. 155-05267-0000, R-0 Rev 4, October/2004 00176I04.TDC Page 2-25...
  • Page 38 BENDIX/KING KN 63 Rev 4, October/2004 00176I04.TDC Page 2-26...
  • Page 39: Kn 63/kdi 572/573 Interconnect

    BENDIX/KING KN 63 FIGURE 2-9 KN 63/KDI 572/573 INTERCONNECT Dwg. No. 155-01342-0000, R-5 Rev 4, October/2004 00176I04.TDC Page 2-27...
  • Page 40 BENDIX/KING KN 63 Rev 4, October/2004 00176I04.TDC Page 2-28...
  • Page 41: Kn 63/kdi 572/kdi 573/kx 165 Interconnect

    BENDIX/KING KN 63 FIGURE 2-10 KN 63/KDI 572/KDI 573/KX 165 Interconnect Drawing (Sheet 1 of 2) Dwg. No. 155-01342-0010, R - Rev 4, October/2004 00176I04.TDC Page 2-29...
  • Page 42 BENDIX/KING KN 63 Rev 4, October/2004 00176I04.TDC Page 2-30...
  • Page 43 BENDIX/KING KN 63 FIGURE 2-10 KN 63/KDI 572/KDI 573/KX 165 Interconnect Drawing (Sheet 2 of 2) Dwg. No. 155-01342-0010, R - Rev 4, October/2004 00176I04.TDC Page 2-31...
  • Page 44 BENDIX/KING KN 63 Rev 4, October/2004 00176I04.TDC Page 2-32...
  • Page 45 BENDIX/KING KN 63 FIGURE 2-11 KN 63/KDI 573/574 Dwg. No. 155-01353-0000, R-4 Rev 4, October/2004 00176I04.TDC Page 2-33...
  • Page 46 BENDIX/KING KN 63 Rev 4, October/2004 00176I04.TDC Page 2-34...
  • Page 47: Kdi 572/kn 63 To Narco 122 Interconnect

    BENDIX/KING KN 63 FIGURE 2-12 KDI 572/KN 63 TO NARCO 122 INTERCONNECT Dwg. No. 155-01341-0000, R-2 Rev 4, October/2004 00176I04.TDC Page 2-35...
  • Page 48 BENDIX/KING KN 63 Rev 4, October/2004 00176I04.TDC Page 2-36...
  • Page 49 BENDIX/KING KN 63 SECTION III OPERATION 3.1 GENERAL It is recommended that power to the KN 63 be turned on only after engine start-up, as this proce- dure increases the reliability of the solid state circuitry. The rotary switch on the front of the KDI 572 has four positions: Off, N1, Hold, and N2. In the Off position, the master and slave indicators and the remote mounted DME are all turned off.
  • Page 50: Kdi 572 With Label

    BENDIX/KING KN 63 the location and altitude of the ground transmitter, transmitter power output, and the degree of maintenance of the ground facility. The distance measured by the KN 63 is slant-range distance (measured on a slant from aircraft to ground station) and should not be confused with actual ground distance.
  • Page 51: Kdi 573 With Label

    BENDIX/KING KN 63 FIGURE 3-2 KDI 573 WITH LABEL Rev 4, October/2004 00176I04.TDC Page 3-3...
  • Page 52 BENDIX/KING KN 63 Rev 4, October/2004 00176I04.TDC Page 3-4...

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