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CD Automation Revo TC User Manual

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USER'S MANUAL
Rev. 12/2010
00005
CD Automation S.r.l.
Via Picasso 34/36 - 20025 – Legnano (MI) – ITALY
Tel +39 0331 577479 – Fax +39 0331 579479
E-Mail:
Temperature Controller
Temperature Controller
Temperature Controller
Temperature Controller
info@cdautomation.com
Revo
- WEB:
www.cdautomation.com
TC
Part 1

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  • Page 1 Rev. 12/2010 Temperature Controller Temperature Controller Temperature Controller Temperature Controller 00005 Part 1 CD Automation S.r.l. Via Picasso 34/36 - 20025 – Legnano (MI) – ITALY Tel +39 0331 577479 – Fax +39 0331 579479 E-Mail: info@cdautomation.com - WEB: www.cdautomation.com...
  • Page 2 CD Automation srl pag. 2 di 121...

  • Page 3: Table Of Contents

    9 Display _________________________________________________________ 21 9.1 Indicators _________________________________________________________ 22 9.2 Possible outputs REVO TCM (Temperature Controller only) ___________________ 22 9.3 Possible outputs REVO TC (SSR + Temperature Controller) __________________ 22 10 Operative Mode__________________________________________________ 23 11 Functions ______________________________________________________ 24 11.1 Special Functions __________________________________________________ 24 11.2 Manual Mode______________________________________________________ 25...
  • Page 4 CD Automation srl 14.3.3 Alarm Out _____________________________________________________________________ 36 14.3.4 Action of alarm output. ___________________________________________________________ 37 14.3.5 Resetting of an Alarm ____________________________________________________________ 37 14.3.6 Alarm mask ___________________________________________________________________ 38 Cntr 14.4 Control Group ( ) _____________________________________________ 39 14.5 OUT Group( ) _________________________________________________ 42 14.6 Group...
  • Page 5 CD Automation srl 18.1 introduction to Modbus Protocol _______________________________________ 76 18.2 TABLE 0 _________________________________________________________ 78 18.3 WORDS ADDRESS__________________________________________________ 78 18.4 BITS ____________________________________________________________ 87 18.5 TABLE 1 (WEST 6600) ______________________________________________ 88 18.6 Status Table (Word 7) ______________________________________________ 89 19 Default Parameter Loading_________________________________________ 91 19.1 User procedure ____________________________________________________ 91...
  • Page 6 CD Automation srl 22.8 Relè 1 Test ______________________________________________________ 116 22.9 Relè 2 Test ______________________________________________________ 116 22.10 Relè 3 Test _____________________________________________________ 117 22.11 Relè 4 Test _____________________________________________________ 117 22.12 Out 4 mA Test___________________________________________________ 117 22.13 Out 20 mA Test__________________________________________________ 117 22.14 Input 1 Test ____________________________________________________ 117 22.15 Input 2 Test ____________________________________________________ 117...

  • Page 7: Declaration Of Conformity

    CD Automation srl CD Automation s.r.l. Controllers, Drives & Automation Via Picasso, 34/36 - 20025 Legnano (MI)- Italia P.I. 08925720156 -Tel. (0331) 577479 - Fax (0331) 579479 Internet : www.cdautomation.com - E-MAIL: info@cdautomation.com Dichiarazione di Conformità Declaration of Conformity PRODUTTORE: PRODUCT MANUFACTURER: CD Automation S.R.L.

  • Page 8: Important Warnings For Safety

    CD Automation srl 1 Important warnings for safety This chapter contains important information for the safety. The not observance of these instructions may result in serious personal injury or death and can cause serious damages to the Thyristor unit and to the components system included.

  • Page 9: Note

    Caution: This icon is present in all the operational procedures where the Improper operation can cause damage for the unit. CD Automation reserves the right to modify the own products and this manual without any advise. pag. 9 di 121...

  • Page 10: Identification And Order Code

    CD Automation srl 3 Identification and Order Code 3.1 Identification of the unit Attenzione: Prima dell’installazione, assicurarsi che l'unità a thyristor non abbia subito danni durante il trasporto. In caso di danneggiamento, notificarlo immediatamente al corriere.. The identification's label give all the information regarding the factory settings of the Thyristor unit, this label is on the unit, like represented in figure.

  • Page 11: Order Code

    CD Automation srl 3.2 Order Code pag. 11 di 121...

  • Page 12: Technical Specifications

    CD Automation srl 4 Technical Specifications 4.1 Environmental installation conditions 0-40°C at nominal current. Over 40°C use the Ambient temperature derating curve. Storage temperature -25°C a 70°C Don’t install at direct sun light, where there Installation place are conductive dust, corrosive gas, vibration or water and also in salty environmental.

  • Page 13: Dimensions And Weight

    CD Automation srl 5.1 Dimensions and Weight REVO TC 1PH W(mm) H(mm) D(mm) Weight (kg) 1,15 5.2 Fixing holes pag. 13 di 121...

  • Page 14: Wiring Instructions

    CD Automation srl 6 Wiring instructions Warning: Before connecting or disconnecting the unit check that power and control cables are isolated from voltage sources. 6.1 Out Terminal (Terminal block M1) Digital Terminal Description SSR Out DI Input Relay Out Input/Output OUT4 SSR–...

  • Page 15: Connection Diagram

    CD Automation srl 6.5 Connection Diagram Revo TC Basic: Revo TC with flat wiring system Option: pag. 15 di 121...
  • Page 16 CD Automation srl Caution: this procedure must be performed only by qualified persons. * See Out terminal chapter for more informations Only with flat wiring system Option: connect with proper cable (RJ45 Cat 5E Patch Cable UTP) as shown: pag. 16 di 121...

  • Page 17: Access To Ln - Tn Terminal Screw

    CD Automation srl The cable supplyed by CD Automation are Code Lenght 0,15 m ICOC U5EB-001 0,3 m ICOC U5EB-003-GREE 0,5 m ICOC U5EB-005-GREE ICOC U5EB-010-GREE ICOC U5EB-020-GREE ICOC U5EB-030-GREE ICOC U5EB-050-GREE 7,5 m ICOC U5EB-075-GREE 10 m ICOC U5EB-100-GREE...

  • Page 18: Tu Module Basic

    CD Automation srl 7 TU Module Basic Revo TU is a termination unit that provides the power supply and RS485 comms (modbus RTU) for up to max 10 REVO TC units. Terminal block M1 Terminal Description RS485 B - RS485 A +...

  • Page 19: Control Panel

    CD Automation srl 8 Control Panel The keyboard is composed of four push button properly identified and protected: depending on the status of each device button assumes a specific function, as described below. Text or Combination Description of function associated...
  • Page 20 CD Automation srl Operating during numeric editing Reaches the max / min set for the actual parameter (▲ / ▼) + M AN Configuration during numeric editing Reaches the max / min set for the current parameter Operating F UN C + MA N t >...

  • Page 21: Display

    CD Automation srl 9 Display During operation, normal operating, the top display shows the process variable while the lower display the current setpoint. Note: if the restriction is enabled to changes in setpoint (SPU, SPD), the setpoint value displayed may not match the actual value. In fact, if the group parameter SPUS misc configuration is set to appear FNSP the SP arrival, otherwise the current SP.

  • Page 22: Indicators

    DI Input Input/Output Uscita TC07-02 TC07-03 TC07-01 TC07-05 TC07-04 OUT1 OUT2 OUT3 OUT4 “-“ = Not available 9.3 Possible outputs REVO TC (SSR + Temperature Controller) RELAY Analogic DI Input Input/Output Uscita TC07-02 TC07-03 TC07-01 TC07-05 TC07-04 OUT1 Fixed OUT2...

  • Page 23: Operative Mode

    CD Automation srl 10 Operative Mode Description: In operating mode, parameters can be viewed and modified in the present state of the device: to access the programming procedure, press the F UN C button and release it within 3 seconds.

  • Page 24: Functions

    CD Automation srl 11 Functions 11.1 Special Functions By pressing for 3 sec the keys UP and MAN and the lower display, if enabled, the load current. The next press the same button for 3 seconds will return to the SetPoint By pressing the F U NC key for 3 seconds, you can see on the lower display in the following order: •...

  • Page 25: Manual Mode

    CD Automation srl 11.2 Manual Mode The manual mode can be activated by holding down the MAN button for 3 seconds, if enabled in the configuration (group misc parameter mnFn <> nonE) and only in normal operating mode. Il display superiore visualizza la variabile di processo.

  • Page 26: Showing Leakage Alarm

    CD Automation srl 11.4 Showing leakage alarm The alarm condition detected in the measurement of current through the current transformer is indicated in OR on the relay or on the relays assigned to alarm 3. Il The current sampling is done only if the state's output, which is inserted in the current transformer is unenergized for at least 200ms:if during the current cycle time is not carried out any sampling, the value shown by the lower display will be "----".

  • Page 27: Detection Of Malfunctions

    CD Automation srl 13 Detection of malfunctions The instrument can detect the following abnormal conditions of the process variable: • over-range • under-range • sensor leads break The condition of over-range is displayed by the characters "Undr" flashing in the upper display.

  • Page 28: Programming Procedure

    CD Automation srl 14 Programming Procedure 14.1 Programming procedure Diagram Figure 1 shows the state diagram of the programming process through which shows the strings displayed by the two front LCD display. Fig 1 pag. 28 di 121...

  • Page 29: Set Point Group ( Sp )

    CD Automation srl 14.2 SET POINT Group ( SP SP ) SETPOINT Upper Display Lower Display Valore di setpoint Range ↔ SELFTUNE (available only if can be activated) Stun Stun Stun Stun Upper Display Lower Display On or Off AUXILIARY SETPOINT...
  • Page 30 CD Automation srl RATE OF CHANGE FOR POSITIVE CHANGES OF SETPOINT Upper Display Lower Display Value of rate of change applied to any positive change in setpoint. Range 1 ↔ 100 digit/min Inf : rate of change forced to a Step.

  • Page 31: Alarm Group ( Al )

    CD Automation srl 14.3 ALARM Group ( AL AL ) SILENCED ALARM (appears only with at least one of programmable alarms with manual reset) Upper Display mrSt Lower Display Functioning: To silence the active alarms stored, press key F U N C .
  • Page 32 CD Automation srl ALARM2 THRESHOLD Upper Display Lower Display Actual value Range Process alarm Limit of span Band alarm 0 ↔ 500 Deviation alarm -500 ↔ 500 ISTERESI ALARM2 Upper Display HSA2 Lower Display Actual value Range 0.1% ↔ 100.0% of the span or 1LSD...

  • Page 33: Alarm Function

    CD Automation srl 14.3.1 Alarm Function General notes: An automatic regulation, control and / or supervision takes into consideration different alarms. In general, the alarms are "digital" elements or rather elements that can take only two values (true or false) because rhe condition that describes the alarm can only be 'true' (ON) or "false"...
  • Page 34 CD Automation srl Band Alarm We define "Contolling system" any automated system capable of performing the necessary actions to maintain the controlled variable (which usually coincides with the measured variable) as close as possible to a certain value (which is called set point) The band alarm is a type of alarm that can only be done on a "...
  • Page 35 CD Automation srl Deviation Alarm Also the deviation alarm can only be done on a " Controlling system" because it links the value of the threshold set point but in some ways is a cross between Process and Band alarm .

  • Page 36: Alarm Hysteresis

    CD Automation srl 14.3.2 Alarm Hysteresis The purpose of the hysteresis is to prevent, when the measurement is near the thresholdand there are disturbances on the measure, the alarm state changes continuously from ON to OFF and vice versa. To do this it’s possible to define a "safety margin" so that the alarm goes ON when the measure reaches a specified value (A) but does not go OFF before the measure reaches another value (B) more closely to the optimal condition.

  • Page 37: Action Of Alarm Output

    CD Automation srl 14.3.4 Action of alarm output. (also indicated as "Alarm Action") When an alarm status is associated with the state of a physical output (ex. relay) Quando allo stato di un allarme è associato lo stato di un uscita fisica (es. relè) it’s necessary to define the relationship between the alarm state and relay state.

  • Page 38: Alarm Mask

    CD Automation srl 2) Alarm with conditioned reset Are alarms that, when is running the manual reset ,activate the alarm in OFF condition only if the alarm condition is no longer present. For the conditioned alarms we have two types: I.

  • Page 39: Selftune

    CD Automation srl 14.4 Control Group ( Cntr Cntr Cntr Cntr ) PROPORTIONAL BAND Upper Display Lower Display Actual value Range No selftune with O2Fn ≠ Cool 1.0% ↔ 100.0% dello span No selftune with O2Fn = Cool 1.5% ↔ 100.0% dello span Selftune with O2Fn ≠...
  • Page 40 CD Automation srl DERIVATIVE TIME (availabele only with PI - CntF = Pi (miSC group of configuration)) Upper Display Lower Display Actual value Range 00.01 ↔ 10.00 mm.ss With selftune activated, the derivative time is equal to tI / 4 INTEGRAL PRELOAD (availabele only with PID or PI - CntF <>...
  • Page 41 CD Automation srl RELATIVE COOLING GAIN (availabele only with PID or PI - CntF <> onoF (miSC group of configuration) with at least one output set as cooling) Upper Display Lower Display Actual value Range 0.20 ↔ 1.00 When selftune is active and rCEn = On the range become PAL = AIr 0.85 ↔...

  • Page 42: Out 1

    CD Automation srl 14.5 OUT Group( Out Out ) TIME OF CICLE OUT1 (available only with at least one output set as heating not analogic) Upper Display Lower Display Actual Value. Range 1 ↔ 200 seconds SUPERIOR LIMIT OUTPUT Upper Display Lower Display Actual Value.

  • Page 43: Alarm 1

    CD Automation srl THRESHOLD VALUE FOR BREAK-DOWN ALARM (available only if HCEn = On) Upper Display Lower Display Actual Value (A) Range 0 ↔ FULL SCALE (see HCHS) Note When the output that is added to the current transformer is in excited state of relays, the •...

  • Page 44: Alarm 2

    CD Automation srl 14.6 Group EHT EHT (Functions setted also from input1 and input2) The functions Auto/Manual • SP/SP1 • Tune Insertion • Silencing the alarm • Control group selection • may be controlled from key panel, from serial or contact of input. To avoid conflicts, through this group, is possible to select from which of these functions will be controlled.

  • Page 45: Alarm 3

    CD Automation srl COMMAND TUNE INSERTION (available only if is present a contact module or digital IO on Input1 or Input2 and if one of the two input is configured for tune insertion) Upper display tnoP Lower display Actual Value...
  • Page 46 CD Automation srl 14.7 Group DEF DEF (default of run time Loading) Upper display Lower display By pressing the key FUNC the default value are loaded 14.8 Group PAL1 PAL1 (Pallet 1 control parameters) PAL1 PAL1 PROPORTIONALE BAND Upper display...
  • Page 47 CD Automation srl INTEGRAL TIME (available only with PID o PI - CntF <> onoF (group miSC of configuration)) Upper display Lower display Actual Value Range 00.01 ↔ 20.00 mm.ss Beyond the maximum value, the display of the integral action is excluded.
  • Page 48 CD Automation srl RELATIVE COOLING GAIN (available only with PID or PI - CntF <> onoF (group miSC of configuration)) Upper display Lower display Actual Value Range 0.20 ↔ 1.00 When selftune is actve and rCEn = On the range become PAL = AIr 0.85 ↔...
  • Page 49 CD Automation srl pag. 49 di 121...

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