Related Manuals for OZ Charge OC-W12120P
Summary of Contents for OZ Charge OC-W12120P
- Page 1 OWNER’S MANUAL Model: OC-W12120P – 12V 120A Model: OC-W122470P – 12V 70A / 24V 60A...
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Page 2: Table Of Contents
OZ CHARGE GRUNT SERIES – WORKSHOP BATTERY CHARGER TABLE OF CONTENTS INTRODUCTION ................................2 USER MANUAL ................................. 2 General ..................................3 Installation ................................... 3 Connecting the battery charger to your battery ......................3 Connecting the battery charger to Mains Power (240Vac) ..................3 CONTROL LAMPS & ERROR DESCRIPTIONS ........................4 CHARGING PROCESS ................................ 4 CHARGING CURVES ................................5 Charging curve: Standard batteries ......................... 5 Charging curve: GEL/AGM batteries ................Error! Bookmark not defined. TECHNICAL SPECIFICATONS ............................. 6 TYPES, CELLS & RATED CAPACITY ............................ 6 TROUBLESHOOTING ................................ 7 MAINTENANCE AND SERVICE ............................8 Regular inspections ..............................8 MOUNTING ..................................9 2 YEAR PRODUCT WARRANTY ............................10 WHAT’S INCLUDED IN THE PACKAGE ..........................10 Oz Charge GRUNT Series Workshop Charger Owner’s Manual - V1.0 08/16... -
Page 3: Introduction
OZ CHARGE GRUNT SERIES – WORKSHOP BATTERY CHARGER INTRODUCTION Congratulations on purchasing an Oz Charge Grunt Series Workshop Battery Charger and Maintainer. This manual covers both the OC-W12120P and OC-W122470P models so please only refer to the specifications applicable to your model. Please also take the time to carefully read and understand this manual before using this product. The technical data, information and illustrations have been carefully compiled and corresponds to the product status at the time of printing this manual. The manufacturer reserves the right to improve or modify the product, specifications and documentation at any time without prior notice, provided that it is not considered necessary for technical reasons. IMPORTANT SAFETY ADVICE AND WARNINGS The charger is designed to charge and maintain conventional lead-acid batteries only. (VRLA), AGM, • Calcium, GEL & WET. Always refer to the battery manufacturers specifications and recommendations if you’re unsure of • your battery charging requirements. E.g. Such as removing or not removing cell caps whilst charging. Explosive gases may escape from the battery during charging so please ensure the battery is charged • in a well ventilated area. This charger is designed for indoor use only and should never be exposed to water, rain, snow, liquids • etc. Do not attempt to use the charger if it has been dropped or damaged. • Do not attempt to use the charger if the cables or plugs are damaged. • If battery acid contacts your skin or clothing, wash immediately with soap and water. If acid enters • your eye, immediately flush the eye with running cold water for at least 10 minutes and seek medical attention. Someone should always be within range of your voice. • Never attempt to charge a damaged battery, frozen battery or non rechargeable battery. • Never place the charger on the battery or battery on the charger. • When working with lead-acid batteries, remove personal metal items such as rings, bracelets, • necklaces, watches and make sure you don’t short circuit the battery terminals with any type of metal tool or piece of jewellery as this will cause an explosion. You can wrap your spanner with insulation tape to minimise the risk of a short circuit. -
Page 4: User Manual
OZ CHARGE GRUNT SERIES – WORKSHOP BATTERY CHARGER USER MANUAL General The Oz Charge Workshop Charger was developed for both mobile and stationary use for charging all types of lead acid batteries. The charger offers three important types of operation for daily use in workshops and when making service calls: Fully automatic charging of 12V lead acid batteries (Wet cell, GEL, AGM) • Fully automatic charging of 24V lead acid batteries (Wet cell, GEL, AGM) (Applies to OC-W122470P unit only) • Power supply function for supplying batteries that have been removed from the vehicle • Installation The Oz Charge Workshop Charger is intended as a portable charger for use in workshops and on service calls. However, depending on the application and field of use, it may also be practical to mount the charger on the wall in order to set up a stationary charging station. For this purpose, the device has feet with appropriate openings for mounting bolts. Connecting the battery charger to your battery If the Battery is out of the vehicle: - Connect the Red (+) Crocodile clip or optional ring terminal to the (+) battery terminal. - Connect the Black (-) Crocodile clip or optional ring terminal to the (-) battery terminal. If the battery is still in the vehicle, determine if the vehicle is positively or negatively earthed. If Negatively Earthed (Most Common) – FIRST Connect the Red (+) Crocodile clip or optional ring terminal lead to the (+) battery terminal and then connect the Black (-) Crocodile clip or optional ring terminal lead to the vehicle’s chassis. DO NOT connect the Black (-) lead to the carburetor or fuel lines. If Positively Earthed – FIRST Connect the Black (-) Crocodile clip or optional ring terminal lead to the (-) battery terminal and then connect the Red (+) Crocodile clip or optional ring terminal lead to the vehicle’s chassis. DO NOT connect the Red (+) lead to the carburetor or fuel lines. Connecting the battery charger to Mains Power (240Vac) The charger will automatically start when AC power is connected and switched on. After connection to the mains, one of the five operating LEDs will start to blink, signaling the current status of operation. Press the Mode key to switch from one type of operation and battery to another: press and hold the Mode key until the LED next to the desired... -
Page 5: Control Lamps & Error Descriptions
OZ CHARGE GRUNT SERIES – WORKSHOP BATTERY CHARGER CONTROL LAMPS & ERROR DESCRIPTIONS The control lamps on the top of the charger indicate different operating and error statuses: Orange LEDs indicate the selected charger function Green LEDs indicate that the battery has finished charging The red LED indicates an error LED STATUS DESCRIPTION ACTION Blinking Charger setting for this LED has been selected Incorrect battery voltage Set the correct battery Alternate blinking has been selected voltage (see page 6) Steady light, orange dimmed Charging program has Connect battery or set been selected, but no power supply function battery is connected Alternate blinking Final stages of charging: Battery >90% Charged. This stage goes for 2 hours. Battery can be Steady light Battery is fully charged disconnected and used CHARGING PROCESS Batteries are charged fully automatically, monitored by a micro-processor with a three-stage (four-stage for Standard Type batteries) charge characteristic for optimum and gentle treatment of the batteries. After connecting the battery to the PWC, the charging parameters for the battery can be adjusted by selecting the type of battery (Standard or Gel/AGM). For the OC-W122470P model, you can select these battery type for 12V or 24V. Please... -
Page 6: Charging Curves
OZ CHARGE GRUNT SERIES – WORKSHOP BATTERY CHARGER Float - Maintenance charging with reduced voltage (Green LED lights up) The charging voltage is reduced to 13.8V (27.6V) in order to maintain the charge for an unlimited period of time, whereby the physically induced self-discharge is compensated and the battery is maintained in a fully charged state until it is disconnected. CHARGING CURVES The Workshop Charger is designed for charging 12V & 24V (OC-W122470P model) open- and valve-regulated batteries of different sizes. Refer to the charging graphs below for the different charge modes. Note: The equalisation charge only occurs if the Standard battery type option is selected. Charge Graph: POWER SUPPLY MODE (13.7VDC) The Workshop Chargers have a 13.7VDC power supply mode which can be activated by using the Mode Select button. Refer to the specifications on page #6. EXAMPLE BATTERY CONNECTIONS 24V Battery (two batteries in series) 12V Battery (single battery) (Applicable to OC-W122470P model only) Oz Charge GRUNT Series Workshop Charger Owner’s Manual - V1.0 08/16... -
Page 7: Technical Specificatons
OZ CHARGE GRUNT SERIES – WORKSHOP BATTERY CHARGER TECHNICAL SPECIFICATONS Dimensions (L x W x H) 294 x 135 x 94.5 mm Weight 2,2 Kg (without cables) Ambient temperature – 20 C > +50 Mains voltage 240VAC Rated charging current 12V 120A Max. / 100A continuous (OC-W12120P) 70A Max. / 60A continuous (OC-W122470P) Rated charging current 24V 60A (OC-W122470P) Fluctuation < 3% Charging voltage AGM/Gel 14.4 VDC for 12V batteries 28.8 VDC for 24V batteries Charging voltage Standard/SMF Calcium 14.7 VDC for 12V batteries 29.4 VDC for 24V batteries Maintenance charging 13.8 VDC for 12V batteries 27.6 VDC for 24V batteries Start Voltage 8.2 / 8.4 VDC for 12V batteries 16.4 / 16.8 VDC for 24V batteries Power Supply Mode 13.7VDC 100Amps (OC-W12120P) / 13.7VDC 60Amps (OC-W122470P) Frequency on supply voltage (AC) 45 Hz to 65 Hz Standby current from the battery < 2 mA Recommended mains fuses C10 Mains cables Rubber cable with Neutrik coupler & Schuko plug. 1.5m... -
Page 8: Troubleshooting
OZ CHARGE GRUNT SERIES – WORKSHOP BATTERY CHARGER TROUBLESHOOTING If the Workshop Charger should ever not function as desired, please first try to locate the error by following the steps set out below. If this proves to be unsuccessful, please contact your local dealer or Oz Charge (Zylux Distribution Pty. Ltd.). Have the serial number and date of purchase at hand and be ready to describe the error in as much detail as possible so that we can provide fast assistance. Battery is not charged 1. Check if the battery is in 1. Check battery Maintenance Charging mode connection Is the Green LED YES 2. Check if correct Battery lit up? 2. Check if correct voltage / type has been Battery voltage / selected type has been selected Is the Orange Is the red LED lit YES 3. Battery is LED lit up? up? defective or incorrect Please check again: battery voltage has (Orange LED is only been selected dimly lit) YES If Orange LED is definitely not lit up, 1. Check battery Is the Red LED lit Is the Red LED please contact the connection YES... -
Page 9: Maintenance And Service
OZ CHARGE GRUNT SERIES – WORKSHOP BATTERY CHARGER MAINTENANCE AND SERVICE Regular inspections Please check the charger as follows before every use: Are mains cable and plug undamaged? • Are charger cable and charging clips undamaged? • Is the charging cable securely fastened to the charger? • Is the charger externally undamaged and unopened? • Have you ensured that the charger is not in contact with water, oil or other liquids? • WARNING! Always check the charger and the cable for damage each time before using the device! Do not use a damaged device or a device with a damaged attachment cord. Have this fixed immediately! Always have the device checked if it has come into contact with liquids! Have the device checked regularly by a trained electrician! If necessary, any repairs that are required should only be carried out by an authorised service center! Oz Charge GRUNT Series Workshop Charger Owner’s Manual - V1.0 08/16... -
Page 10: Mounting
OZ CHARGE GRUNT SERIES – WORKSHOP BATTERY CHARGER MOUNTING If the charger is to be mounted, please ensure that the following conditions for the surrounding area have been fulfilled: Dry, well-ventilated and dust-free assembly site • Do not install the charger directly next to or above the batteries. • The charger must be protected against the effects of dust and moisture. • Ensure that the fan can freely suck in cooling air. • Do not install the charger directly next to or above flammable materials. • Mount the charger on an even, horizontal or vertical surface. The four openings on the rubber feet are used for mounting the charger. Please use bolts of 5 mm diameter. Example of mounting the charger vertically IMPORTANT INFORMATION! Irrespective of whether the charger is mounted horizontally or vertically, the built-in fan will ensure optimum cooling. Oz Charge GRUNT Series Workshop Charger Owner’s Manual - V1.0 08/16... -
Page 11: 2 Year Product Warranty
OZ CHARGE GRUNT SERIES – WORKSHOP BATTERY CHARGER 2 YEAR PRODUCT WARRANTY WARNING! Do not use this product without reading the entire manual! Incorrectly installed or use of the product can sincerely damage the user, destroy the product or connected equipment. If the product is used the wrong way, warranty may be void. Zylux Distribution Pty. Ltd. (ABN 66 101 378 009) of 166 Christmas Street, Fairfield, Victoria, 3078, Australia warrants to the Customer that this product is substantially free from defects in materials and workmanship under normal use for a period of Two Years from the Date of Purchase. Please ensure you keep a copy of your purchase receipt on file as this will be required to validate your warranty. Obtaining Warranty Service: Within the warranty period, the Customer must contact the authorised supplier / retailer where the product was purchased or alternatively you can contact the Oz Charge service centre through one of the following methods: Service help phone: Within Australia (03) 9482 2203 Outside of Australia: +61 3 9482 2203 Website: www.ozcharge.com.au / www.ozcharge.co.nz If the Authorised Supplier and / or Oz Charge service centre concludes that while under normal use, a product failure or malfunction occurred during the warranty period and was caused by a defect in material or workmanship (see Exclusions), the Customer will be asked to ship to the nearest service point for repair or replacement, at our discretion. The product must be packaged appropriately for safe shipment. To prove that the product is under warranty, the customer should enclose a copy of their receipt for proof of purchase. It is recommended that returned products be sent by registered mail as Zylux Distribution Pty. Ltd. (Oz Charge) accepts no responsibility / liability for goods lost or damaged in transit. Exclusions: If upon receiving a product for repair and if testing and examining the product has disclosed that the alleged defect or malfunction in the product does not exist or was caused by the Customer or any third persons misuse, neglect, physical abuse, water damage, unauthorised attempts to open, exposure to extremely high temperatures, tampered with or repaired by an unauthorised persons, this will not be covered under this warranty. Also charges may apply to any product returned which has no fault found or if the warranty has expired or been void. This Warranty is also void if: 1. The warranty seal is broken or altered. 2. The warranty period has expired. 3. The product has been tampered with or repaired by an unauthorised person. 4. If used on a generator without using a surge protector. Our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled to a replacement or refund for a major failure and compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure. For New Zealand customers, this warranty is in addition to statutory rights observed under New Zealand legislation. WHAT’S INCLUDED IN THE PACKAGE 1 x Workshop charger 1 x AC Power cord 1 x Temperature Compensation Sensor...
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