Den-Sin C-200AIR User Manual & Spare Parts Manual

Den-Sin C-200AIR User Manual & Spare Parts Manual

Pneumatic powered heavy duty cold water high pressure cleaner

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C-200AIR
PNEUMATIC POWERED
HEAVY DUTY COLD WATER
HIGH PRESSURE CLEANER
USER GUIDE & SPARE PARTS MANUAL
www.densin.com

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Summary of Contents for Den-Sin C-200AIR

  • Page 1 C-200AIR PNEUMATIC POWERED HEAVY DUTY COLD WATER HIGH PRESSURE CLEANER USER GUIDE & SPARE PARTS MANUAL www.densin.com...
  • Page 2: Introductions

    This document or part of it may not be photocopied, or in any other way reproduced, or translated to other languages without the prior written consent of DEN-SIN. This machine is a High Pressure Cleaner producing water jet under high-pressure, which is why severe injuries can occur if the safety precautions are not observed.
  • Page 3: Table Of Contents

    5. Declaration and Warranty ....................31 EU declaration of conformity ....................31 Warranty ..........................31 6. Spare Parts Request Form ....................32 7. Maintenance Log Book ....................... 33 The information contained in this user guide is subject to change without notice. NOTE C-200Air Page 2...
  • Page 4: Getting Acquainted With Your High Pressure Cleaner

    1. Getting acquainted with your High Pressure Cleaner Fast and efficient cleaning The DEN-SIN High Pressure Cleaner C-200AIR enables you to get more cleaning done in less time, fully independent of power supply. This DEN-SIN High Pressure Cleaner offers you high performance yet a compact design.
  • Page 5: Unpacking

    Assemble the double barrel spray-lance. To mount the assembled spray-lance on to the Spray-gun trigger, pull forward the front of the Spray-gun trigger (A) while sliding in the male swivel coupling part of the spray-lance. C-200Air Page 4...
  • Page 6 – therefore keep a firm grip with both hands on the Spray-gun Knob fully tighten handle and the lance. Press the trigger and tighten pressure regulating knob to achieve maximum pressure for effective cleaning. Depress Trigger C-200Air Page 5...
  • Page 7 High Pressure Cleaner without sufficient potable water supply as it can cause cavitation and serious damage to internal pump parts. Do not let the machine CAUTION recycle the water (running with Spray-gun trigger not activated) for more than a minute. This can cause serious damage to the seals. C-200Air Page 6...
  • Page 8: Machine Shut Down Procedure

    Once pressure is release, turn off water supply and disconnect inlet and outlet hose from machine. Disconnect air supply inlet. Dry the machine and store it. C-200Air Page 7...
  • Page 9: Operations

    12) When pausing during operation turned off the main switch of the machine and ensures that the trigger/gun is locked. 13) Only use high-pressure hoses, connections and nozzles specified by DEN-SIN. 14) IMPORTANT – Do not use the machine in a possible explosive environment in accordance with EN-50014.
  • Page 10: Safety And Protection Information

    1) Stop button. Please refer to the separately supplied manual covering the proper use of the engine. 2) Un-loader and safety valve protect against overpressure. 3) Locking device on spray-gun handle. The locking device prevents the trigger from being activated when pulled out. Locking *Spray gun may change without notice Don’t C-200Air Page 9...
  • Page 11: Warning

    Inform the doctor of the cause of the injury. Show this card to the doctor. DEN-SIN - a division of Nilfisk Pte Ltd. 5 Tuas Ave 2, Singapore 639445 Tel: +65 6268 1006 Fax: +65 6268 4916 MEDICAL ALERT...
  • Page 12: Safety Precautions

    They do NOT deflect direct jet impact. Therefore, an operator must take care never to point a water-jet either at themselves or other personnel. Hose protection- Protect user from high pressure water injuries incase hose connection is loose. C-200Air Page 11...
  • Page 13: Maintenance And Troubleshooting

    To prevent electrical shock and safety to the user for wear and cracks Ensure coupling parts free of dirt to ensure Extend life span of the pump seals and maintaining correct pressure. long life of O-ring seals preventing water leaks. C-200Air Page 12...
  • Page 14: Troubleshooting

    For any further inconveniences, not mentioned in this user guide or any damages of the machine, we strongly suggest you to make contact with your dealer for the repair or possible replacement of any original spare-parts. NOTE C-200Air Page 13...
  • Page 15: Service Instructions

    3. When you remove the head, some of the water seals have stayed on the plungers (Pos: 23) and some in the head (Pos: 36). To remove the seals from the plungers (Pos: 23), simple turn the assemblies and pull off. C-200Air Page 14...
  • Page 16 5. Remove the washer (Pos: 22). And clean any thread locker that is left on the plunger rod and retaining nut threads. 6. To reassemble the plungers, proceed the other way round and tighten the cover screws with a torque wrench. (Referring to torque specification) C-200Air Page 15...
  • Page 17 2. Place the head evenly onto the plungers and push it until it makes contact with the drive end of the pump. 3. Torque the head bolts (Pos: 38) as shown in the tightening sequence diagram. Torque Specification: Descriptions Head (Pos: 38) Piston Nut (Pos: 25) Valve Cap (Pos: 2) In .lbs Kg.m/N.m C-200Air Page 16...
  • Page 18: Available Accessories

    700550479 * With Straight Jet Nozzle **With Fan Jet Nozzle Notice: Always state type of High Pressure Cleaner along with the part no.: when ordering accessories or spare-parts. ID-plate Refer to the identification plate on the machine: C-200Air Page 17...
  • Page 19: Chassis Assembly

    4. Spare Part List Chassis assembly C-200Air Page 18...
  • Page 20: Chassis Assembly Spare-Parts List

    700540201 Hose clip 1” 700520362 Air connection hose 1” 700540367 Bushing 1.1/4” – 1” 700520471 Air motor “Gast 16AM” 700520519 Bracket rear C-200AIR 700510011 Bolt M8 X 30 Allen Zn 700510004 Locknut M8 Zn 700520511 Wheel Ø250mm 700520007 Star-lock Ø20mm...
  • Page 21: Air-Motor Assembly

    Gasket Gasket 807-037 Bearing 790-006 Ejection Ring 807-019 Bearing Air Motor Repair Kit Part no.:/ Kit description Pos: Qty: Individual components O-Ring Oil Seal Kit H - 700520595 Gasket (Repair Kit Air-motor) Blades Pump C-200AIR Gasket Gasket C-200Air Page 20...
  • Page 22: Pump Assembly

    4. Spare Part List Pump assembly C-200Air Page 21...
  • Page 23: Pump Assembly Spare-Parts List

    700560051 Head 700560052 Washer 700560053 Screw M6x60 700560054 Bearing 700560055 Snap ring 700560058 Crank shaft 24mm 700560066 Key for Ø24mm Shaft Kit B Seal 700560127 Oil Indicator 700560062 Pump head pre-assembly (Dia 18) 1-47 700560003 Pump complete C-200Air Page 22...
  • Page 24 O-Ring (1 SET) Kit B - 700560011 O-Ring Oil seals Oil Seal (1 SET) Seal b.) For C-200Air (Ø18 Piston) Part no.:/ Kit description Pos: Qty.: Individual components Part no.: Kit D1 - 700560008 Pistons (Ø18) PISTON Ø18 FOR N3 PUMP (1 SET) O-Ring 23.52 x 1...
  • Page 25: Un-Loader Valve Assembly

    4. Spare Part List Un-loader valve assembly C-200Air Page 24...
  • Page 26: Unloader Valve Assembly Spare-Parts List

    Dowty Seal 3/8” 700540025 Elbow 700510136 Contra Nut 3/8” 700540026 Quick Coupling Male Outlet 700540036 Hose Nipple 700540194 Plug 1/4” 700540195 Plug 1/8“ 700540774 Socket 3/8“ BSPP 700550025 Chemical Injector 3/8“ 1-38 700540994 Unloader System Complete * Not shown C-200Air Page 25...
  • Page 27: Repair Kit Unloader Valve

    4. Spare Part List Repair kit Unloader valve Part no.:/ Kit description Pos: Qty.: Description Seat Shutter Unloader O-Ring Anti-Extrusion Ring O-Ring Kit E - 700540991 (Unloader Valve Seal Kit) O-Ring O-Ring Anti-Extrusion Ring O-Ring O-Ring C-200Air Page 26...
  • Page 28: Lance Assembly

    Lance Pipe For Double Barrel Lance 700551478 Nozzle Guard Shell 700551479 Nozzle Guard Cover 700550013 Bushing, High Pressure Nozzle Holder ¼” 700551187 Nozzle Low Pressure 700550015 Nozzle 15045 700551395 Lance D.B complete w/o nozzle 700551473 Double Barrel Lance Complete Noz 15045 C-200Air Page 27...
  • Page 29: Complete Hp Hose Assembly

    Qty.: Description: 700550003 Quick Coupling Female High Pressure 700540491 O-Ring 700550004 Dowty Seal 3/8” 700550039 High Pressure Hose 3/8” R1T 10m Length 700551511 Trigger Gun Complete 700551512 Hose HP 10m. R1T + Quick Coupling + Gun (Standard) C-200Air Page 28...
  • Page 30: Trigger Gun Assembly

    Seat Sphere 5/16 Spring S.S Kit F O-Ring Plug Pipe Coupling G1/4F Outlet SW Top Bushing O-Ring Anti Extrusion Ring Kit G Spacer Rotating Joint Pin Nut with Step Nipple 700551521 Coupling G3/8F Inlet SW Top Lever C-200Air Page 29...
  • Page 31 Anti Extrusion Ring O-Ring Washer Kit F – 700551517 Pin Press Sphere Seat Gasket Repair Kit Seat Sphere 5/16 O-Ring Bushing O-Ring Anti Extrusion Ring Kit G - 700551520 Swivel Repair Kit Spacer Rotating Joint Pin Nut with Step C-200Air Page 30...
  • Page 32: Declaration And Warranty

    Accessories or equipment furnished by DEN-SIN but manufactured by others, shall carry the warranty that its manufacturer has conveyed to DEN-SIN, and which may be passed on to the purchaser. The original warranty period of any article, which has been repaired or replaced by DEN-SIN, shall not thereby be extended.
  • Page 33: Spare Parts Request Form

    6. Spare Parts Request Form 6. Spare Parts Request Form Company Name: Delivery Address: Country: Postal Code: Contact Name: Contact Number: Fax Number: Mobile Number: Email: Part Number Description QTY Machine Model or Serial Number Special Instructions: C-200Air Page 32...
  • Page 34: Maintenance Log Book

    7. Maintenance Log Book 7. Maintenance Log Book This maintenance logbook will assist you to keep track on the servicing of your equipment. Please record after service your machine. Purchase date of the machine: Service Description Date Remarks C-200Air Page 33...

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