Den-Sin H-110-200E User Manual

Den-Sin H-110-200E User Manual

Electrical powered heavy duty hot water high pressure cleaner

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H-110-200E
ELECTRICAL POWERED
HEAVY DUTY HOT WATER
HIGH PRESSURE CLEANER
USER GUIDE & SPARE PARTS MANUAL
www.densin.com

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Summary of Contents for Den-Sin H-110-200E

  • Page 1 H-110-200E ELECTRICAL POWERED HEAVY DUTY HOT WATER HIGH PRESSURE CLEANER USER GUIDE & SPARE PARTS MANUAL www.densin.com...
  • Page 2: Introductions

    This document or part of it may not be photocopied, or in any other way reproduced, or translated to other languages without the prior written consent of DEN-SIN. This machine is a High Pressure Cleaner producing water jet under high-pressure, which is why severe injuries can occur if the safety precautions are not observed.
  • Page 3: Table Of Contents

    By-pass valve assembly spare-parts list ................27 Wiring diagrams ........................32 Recommended spare-parts ....................34 5. Declaration and Warranty ..................35 EU declaration of conformity ....................35 Warranty ..........................35 6. Spare Parts Request Form ..................36 7. Maintenance Log Book ................... 37 H-110-200E Page 2...
  • Page 4: Fast And Efficient Cleaning

    1. Getting acquainted with your High Pressure Cleaner Fast and efficient cleaning The DEN-SIN high-pressure hot-water cleaners in the H-110E, H-200E series enables you to get more cleaning done in less time. This series of DEN-SIN high-pressure cleaners offers you high performance yet a compact design.
  • Page 5: Unpacking

    Do not let the machine CAUTION recycle the water (running with Spray-gun trigger not activated) for more than a few minutes as this can cause serious damage to the seals. H-110-200E Page 4...
  • Page 6: Operation

    13) When pausing during operation, turned off the main switch of the machine and ensures that the trigger/gun is locked. 14) Only use high-pressure hoses, connections and nozzles specified by DEN-SIN. 15) IMPORTANT – Do not use the machine in a possible explosive environment in accordance with EN-50014.
  • Page 7 6) Fuel Tank (Capacity : 18L) Fill the fuel tank to the left side with automotive quality Diesel. Note: The Diesel Fuel tank must be filled with diesel in order for the machine to operate as a hot water cleaner. H-110-200E Page 6...
  • Page 8 By pressing the boiler switch, the boiler would be turned on and the machine would function as a hot water cleaner. Temperature of the water could be achieved by turning the temperature control knob. H-110-200E Page 7...
  • Page 9: Safety And Protection Information

    3) Thermal sensor and over load relay protects the motor against overloading. The machine can be switched on again after a few minutes, when the sensor has cooled. 4) Burner safety devices; the burner safety device protects the machine against faulty ignition. DON’T H-110-200E Page 8...
  • Page 10: Maintenance And Troubleshooting

    Be sure the cleaner is kept frost-free, if not possible flush the pump of the cleaner with antifreeze fluids. Depending on water quality, clean the strainer in the water tank regularly. Depending on Fuel quality clean the fuel filter regularly. H-110-200E Page 9...
  • Page 11: Boiler Cleaning & Maintenance / 200Hours

    Manually take away the interior cap. Remove the high pressure hoses and unscrew the locking nuts from beneath. Pull out the boiler coil. Clean the boiler coil for residue with a wire brush. Vacuum clean the residue from the boiler housing. H-110-200E Page 10...
  • Page 12: Troubleshooting

    Turn off the high-pressure cleaner. Dismantle the valve bolts and the valves, remove any dirt and check to ensure the valve flaps are 2/3 of the maximum pressure, and the movable and fits tightly. high-pressure hose is vibrating (Continues) H-110-200E Page 11...
  • Page 13 For any further inconveniences, not mentioned in this user guide or any damages of the machine, we strongly suggest you to make contact with your dealer for the repair or possible replacement of any original spare-parts. NOTE H-110-200E Page 12...
  • Page 14: Service Instructions

    The head should start to lift off of the plungers. 3. When you remove the head, some of the water seals have stayed on the plungers and some in the head. To remove the seals from the plungers, simple turn the assemblies and pull off. H-110-200E Page 13...
  • Page 15 5. Remove the washer. And clean any thread locker that is left on the plunger rod and retaining nut threads. 6. To reassemble the plungers, proceed the other way round and tighten the cover screws with a torque wrench. (Referring to torque specification) H-110-200E Page 14...
  • Page 16 2. Place the head evenly onto the plungers and push it until it makes contact with the drive end of the pump. 3. Torque the head bolts as shown in the tightening sequence diagram. Torque Specification: Descriptions Pump Head Piston Nut Valve Cap In .lbs Kg.m/N.m H-110-200E Page 15...
  • Page 17: Accessories List

    700550479 Nozzle * With Straight Jet Nozzle **With Fan Jet Nozzle Notice: Always state type of high-pressure cleaner along with the part no when ordering accessories or spare-parts. ID-plate Refer to the identification plate on the machine: H-110-200E Page 16...
  • Page 18: Chassis Assembly (H-110/200E)

    700540358 Gasket 700520580 Diesel/Detergent Tank Short Spacer Front Wheel Axle Back Wheel Axle 700590060 Wheels w/ Cover 700590059 Right Cover 700951501 Cable 3G2.5 H-110E 50/60Hz 700951502 Cable 4G2.5 H-200E 50/60Hz 700520581 Back Cover Roller Cap Long Spacer H-110-200E Page 17...
  • Page 19: Electrical Box Assembly (H-110/200E)

    H-200E 440V 60Hz Contactor H-200 220V 60Hz 700590093 PLC Circuit Board 700590094 LED Electrical Board 700530736 Pressure Gauge 700540776 Gauge Hose 700530765 Capacitor 65uF H-110E 50Hz 700530848 Capacitor 90uF H-110E 60Hz * Capacitor not needed for H-200E Machines H-110-200E Page 18...
  • Page 20: Boiler Assembly (H-110/200E)

    4. Spare Part List Boiler assembly (H-110/200E) H-110-200E Page 19...
  • Page 21: Boiler Assembly Spare-Parts List

    Coupling Nipple 1/2"-3/8” Bulb Bracket Adaptor 3/8” 700590104 H-110E 50/60Hz 700590121 Suction Connector M22 H-200E 50/60Hz Tube D.20 3/8”M L=450mm 700590105 H-110E 50/60Hz 700590122 Hose Low Pressure L=400mm H-200E 50/60Hz Nipple 3/8” 700540113 * For H-110E 50/60Hz Machines only H-110-200E Page 20...
  • Page 22: Motor Assembly (H-110E)

    4. Spare Part List Motor assembly (H-110E) Motor assembly spare-parts list Pos: Part No: Qty: Description Motor Fan Cover 700590061 Motor Fan Motor Housing 700590062 Unloading Ring 700590063 Bearing Rotor Shaft 700590106 Motor Complete Motor Flange H-110-200E Page 21...
  • Page 23: Pump Assembly (H-110E)

    4. Spare Part List Pump assembly (H-110E) H-110-200E Page 22...
  • Page 24: Pump Assembly Spare-Parts List

    Pos: Qty: Description: Kit A Valve Kit (700590065) Kit B Pressure Regulator Kit (700590067) Kit C Bushing Kit (700590071) Kit D Water Gasket Kit (700590072) (*) 3 kits for each Pump (**) 6 kits for each Pump H-110-200E Page 23...
  • Page 25: Motor Assembly (H-200E)

    Radial Sphere Bearing 700590111 Bearing Front Cable Holder Motor Flange 700590108 Motor 7.5HP H-200E 380V 50Hz 700590140 Motor 7.5HP H-200E 220/440V 60Hz 700590112 Feather Key Joint 24mm – Motor 700590113 Elastic Rubber Coupling Joint 24mm – Pump Pump Flange H-110-200E Page 24...
  • Page 26: Pump Assembly (H-200E)

    4. Spare Part List Pump assembly (H-200E) H-110-200E Page 25...
  • Page 27: Pump Assembly Spare-Parts List

    O-Rings Kit (700590124) Kit H Piston Kit 20mm (700590129) Kit I Water Seal/Bushing Kit (700590132) Kit J Valve Kit (700590134) Kit K Piston Screw Kit (700590138) (*) 3 kits for each Pump (**) 6 kits for each Pump H-110-200E Page 26...
  • Page 28: By-Pass Valve Assembly (H-200E)

    Pressure Regulator Kit 700590069 Greybox with Micro Switch 700590117 Unloader Valve Complete By-pass valve repair kits Kit description Pos: Qty: Description: Kit B Pressure Regulator Kit (700590067) Kit E Bypass Kit (700590114) Kit F Pressure Valve Kit (700590115) H-110-200E Page 27...
  • Page 29 Nipple, Quick Coupling Male 700951001 Lance Pipe For Double Barrel Lance Nozzle Guard complete Bushing, High Pressure Nozzle Holder 700550013 1/4" Nozzle Low Pressure 700551395 Lance D.B complete w/o nozzle 700550015 Nozzle 15045 700551473 Double Barrel Lance Complete Noz15045 H-110-200E Page 28...
  • Page 30 Complete HP hose w/ Trigger gun spare part list Pos: Part No: Qty: Description 700550003 Quick Coupling Female High Pressure 700540491 O-Ring Dowty Seal 3/8” 700550004 High Pressure Hose 3/8” R1T 10m Length 700550039 700551511 Trigger Gun Complete 700551512 Hose HP 10m+Quick Coupling+Gun H-110-200E Page 29...
  • Page 31 Pin Press Sphere Seat Sphere 5/16 Spring S.S Kit F O-Ring Plug Pipe Coupling G1/4F Outlet SW Top Bushing O-Ring Anti Extrusion Ring Kit G Spacer Rotating Joint Pin Nut with Step Nipple 700551521 Coupling G3/8F Inlet SW Top H-110-200E Page 30...
  • Page 32 Anti Extrusion Ring O-Ring Washer Kit F – 700551517 Pin Press Sphere Seat Gasket Repair Kit Seat Sphere 5/16 O-Ring Bushing O-Ring Kit G - 700551520 Anti Extrusion Ring Swivel Repair Kit Spacer Rotating Joint Pin Nut with Step H-110-200E Page 31...
  • Page 33: Wiring Diagrams

    4. Spare Part List Wiring diagrams H-110E 220~230V 50/60Hz Standard H-200E 380~440V 50/60Hz Standard H-110-200E Page 32...
  • Page 34 4. Spare Part List H-200E 220V 60Hz Standard H-110-200E Page 33...
  • Page 35: Recommended Spare-Parts

    O-RING QUICK MACHINE: REPAIR STRAINER COUPLING COUPLING KIT X01 700551517 H-110E 50Hz 700540033 700540035 700550002 700551520 700551517 H-110E 60Hz 700540033 700540035 700550002 700551520 700551517 H-200E 50Hz 700540033 700540035 700550002 700551520 700551517 H-200E 60Hz 700540033 700540035 700550002 700551520 H-110-200E Page 34...
  • Page 36: Declaration And Warranty

    Accessories or equipment furnished by DEN-SIN but manufactured by others, shall carry the warranty that its manufacturer has conveyed to DEN-SIN, and which may be passed on to the purchaser. The original warranty period of any article, which has been repaired or replaced by DEN-SIN, shall not thereby be extended.
  • Page 37: Spare Parts Request Form

    6. Spare Parts Request Form 6. Spare Parts Request Form Company Name: Delivery Address: Country: Postal Code: Contact Name: Contact Number: Fax Number: Mobile Number: Email: Part Number Description QTY Machine Model or Serial Number Special Instructions: H-110-200E Page 36...
  • Page 38: Maintenance Log Book

    7. Maintenance Log Book 7. Maintenance Log Book This maintenance logbook will assist you to keep track on the servicing of your equipment. Please record after service your machine. Purchase date of the machine: Service Description Date Remarks H-110-200E Page 37...

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