Schlage KING COBRA KC9116 Installation Manual
Schlage KING COBRA KC9116 Installation Manual

Schlage KING COBRA KC9116 Installation Manual

King cobra series; king cobra-2 series narrow stile keypad programmable and snap compatible trim for narrow stile doors

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KING COBRA/KING COBRA-2
NARROW STILE SERIES
KC9116/KC9116-2
KC9326/KC9326-2
Keypad Programmable
and SNAP Compatible Trim
For Narrow Stile Doors
57044-C
04-2007

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Summary of Contents for Schlage KING COBRA KC9116

  • Page 1 KING COBRA/KING COBRA-2 NARROW STILE SERIES KC9116/KC9116-2 KC9326/KC9326-2 Keypad Programmable and SNAP Compatible Trim For Narrow Stile Doors 57044-C 04-2007...
  • Page 2: Contents Of The Box

    KC9116/KC9116-2 & KC9326/KC9326-2 INSTALLATION Contents of the Box KC9116/KC9116-2 & KC9326/KC9326-2 INSTALLATION Contents of the Box 57044-C Page 2 04-2007...
  • Page 3: Introduction / Tools And Materials Needed / Contact Info

    7. Power drill 8. 19/32” drill bit 9. 1/4” drill bit 10. Jig saw w/blade 11. Drill & Tap for 10-32 threads Contact Information: Schlage Lock Company 575 Birch Street Forestville, CT 06010 technical support: 866-322-1237 fax: 866-322-1233 web: http://www.irsupport.net...
  • Page 4: Door Preparation

    If the KC9326/KC9326-2 (trim w/turnpiece) is used and the existing pull (b) must be removed, Ives offers a compatible pull. >Schlage Cover Plate P/N: KC9000-KRP >Ives Pull P/N: 8190-18-xxx (xxx = finish) Refer to existing Von Duprin prep. Use template or dimen- sions below to remove required material from the outside of the door.
  • Page 5: Cams, Cores, Cylinders And Blocking Rings

    Cams For Mechanical Override Cylinder: Cams, Cores, Cylinders and Blocking Rings The KC9000 trim requires the use of a clover leaf cam (a). This is a list of compatible Schlage parts. For other manufacturers, consult cross-reference charts. > Cam for Standard Mortise cylinder:...
  • Page 6 KC9116/KC9116-2 & KC9326/KC9326-2 INSTALLATION Installing the KC9116/KC9116-2 or KC9326/KC9326-2 Installing the KC9116/KC9116-2 or KC9326/KC9326-2 Installing the KC9116/KC9116-2 or KC9326/KC9326-2 If your trim has a key cylinder already installed, skip toDetermine Hand: on page 12. Other- wise, continue with Loosen the Baseplate Screws: on this page. 1) Loosen the Baseplate Screws: IMPORTANT: Do not remove any of the screws in the fol- lowing step or it will be difficult to reinstall them.
  • Page 7 KC9116/KC9116-2 & KC9326/KC9326-2 INSTALLATION Installing the KC9116/KC9116-2 or KC9326/KC9326-2 3) Make Room for Key Cylinder: Due to the diameter of the key cylinder, it is necessary to have dead latch (a) placed out of the way when installing the key cylinder. Therefore... Using your finger or a pair of needle-nose •...
  • Page 8 • Screw in key cylinder until it stops. Use mechanical key as a han- • dle for turning if necessary. Table 1: Blocking Rings Key Cylinder Length Blocking Ring (Schlage P/N; XXX = finish) • 1-1/4” 1/8” (36-079-012-XXX) • 1-3/8”...
  • Page 9 KC9116/KC9116-2 & KC9326/KC9326-2 INSTALLATION Installing the KC9116/KC9116-2 or KC9326/KC9326-2 8) Alignment of Interchangeable Cores: If an IC Core is used, center the interface toward the • bottom. 9) Tighten the Four Screws in the Baseplate: Tighten the four baseplate screws in the fol- •...
  • Page 10 KC9116/KC9116-2 & KC9326/KC9326-2 INSTALLATION Installing the KC9116/KC9116-2 or KC9326/KC9326-2 11) Position the Dead Latch’s Set Screw Hole: Tilt the trim until you see the “critical • edge” align with the larger hole in the baseplate as shown in photo on right. Look closely at edge of dead latch’s “critical edge”...
  • Page 11 KC9116/KC9116-2 & KC9326/KC9326-2 INSTALLATION Installing the KC9116/KC9116-2 or KC9326/KC9326-2 12) Partially Tighten the Set Screw: Using a 1/16” Allen wrench, partially turn • in the set screw until outer end of set screw is about flush with surface of base- plate.
  • Page 12 KC9116/KC9116-2 & KC9326/KC9326-2 INSTALLATION Installing the KC9116/KC9116-2 or KC9326/KC9326-2 14) Determine Hand: To determine hand: Stand on outside of door. • Determine which arm the hinges are • closest to. If door is pulled to open, it is • “Reverse.” NOTE: All narrow stile trim is “Reverse.”...
  • Page 13 KC9116/KC9116-2 & KC9326/KC9326-2 INSTALLATION Installing the KC9116/KC9116-2 or KC9326/KC9326-2 If you are installing a KC9160, continue with,Install the Lever: on page 13. Otherwise, skip to,Remove Centercase Covers: on page 14. 16) Install the Lever: Determine correct orientation for door and lock hand and slide lever •...
  • Page 14 KC9116/KC9116-2 & KC9326/KC9326-2 INSTALLATION Installing the KC9116/KC9116-2 or KC9326/KC9326-2 19) Remove Centercase Covers: Using a Philips head screwdriver, remove and retain the screws that • secure the centercase covers (a). Remove and retain the centercase covers. • Remove existing trim if present. •...
  • Page 15 KC9116/KC9116-2 & KC9326/KC9326-2 INSTALLATION Installing the KC9116/KC9116-2 or KC9326/KC9326-2 22) Apply Template “A”: Remove paper backing from template “A”. • Line up markings on template with the horizontal and backset • markings you made on stile. Press template against door. •...
  • Page 16 KC9116/KC9116-2 & KC9326/KC9326-2 INSTALLATION Installing the KC9116/KC9116-2 or KC9326/KC9326-2 25) Install Alignment Tool: Screw in the provided alignment tool into threaded • hole as far as it will go. 26) Apply Template “B”: Place template “B” over alignment tool. • Verify that template is lined up vertically and horizontally.
  • Page 17 KC9116/KC9116-2 & KC9326/KC9326-2 INSTALLATION Installing the KC9116/KC9116-2 or KC9326/KC9326-2 27) Mark Drill Points For the 10-32 Holes: Mark the drill points for the three, 10-32 holes. • NOTE: Omit center hole if Von Duprin trim prep is present. 28) Mark the Holes For the Center Area: Mark the four, 1/4”...
  • Page 18 KC9116/KC9116-2 & KC9326/KC9326-2 INSTALLATION Installing the KC9116/KC9116-2 or KC9326/KC9326-2 30) Drill & Tap the Holes: Drill and tap the holes in step: Mark Drill Points For the 10-32 • Holes: on page 17. 31) Insert & Position Actuator Plate: With 10-24 screw inserted in actuator plate, hold screw in place with •...
  • Page 19 KC9116/KC9116-2 & KC9326/KC9326-2 INSTALLATION Installing the KC9116/KC9116-2 or KC9326/KC9326-2 33) Apply Gasket: Peel backing from gasket. • Apply gasket (a) to trim. • 34) Place Spacer Plate Onto Trim: Place spacer plate (a) onto trim. • 35) Position the Trim: Hold trim at an angle.
  • Page 20 KC9116/KC9116-2 & KC9326/KC9326-2 INSTALLATION Installing the KC9116/KC9116-2 or KC9326/KC9326-2 36) Reinstall Exit Device: Hold trim as you place exit device back onto door. • Verify that exit device engages with trim. • NOTE: It may be necessary to turn the lever or turnpiece a little to properly engage the exit device with the trim.
  • Page 21 KC9116/KC9116-2 & KC9326/KC9326-2 INSTALLATION Installing the KC9116/KC9116-2 or KC9326/KC9326-2 39) Tighten Trim’s Top Mounting Screw: Using a ball-end, 1/8” hex wrench, partially tighten trim’s top • mounting screw. 40) Remove Battery Cover: With key turned counterclockwise in cylinder, use a •...
  • Page 22 KC9116/KC9116-2 & KC9326/KC9326-2 INSTALLATION Installing the KC9116/KC9116-2 or KC9326/KC9326-2 42) Install Batteries: Remove and retain battery bag. • IMPORTANT: DO NOT DISCARD BATTERY BAG. IT IS IMPORTANT THAT IT IS REINSTALLED AFTER THE BATTERIES ARE INSTALLED IN BATTERY HOLDER. Observe the polarity markings indicated on battery holder and install •...
  • Page 23: Installation Complete

    KC9116/KC9116-2 & KC9326/KC9326-2 INSTALLATION Installing the KC9116/KC9116-2 or KC9326/KC9326-2 45) Install Battery Compartment Cover: Slide battery compartment cover on from the bottom. • IMPORTANT: Use caution not to pinch the battery wire. Tighten battery cover screw. • Rotate key clockwise. •...
  • Page 24: Test Operation / Dimensions

    KC9116/KC9116-2 & KC9326/KC9326-2 INSTALLATION Test Operation / Dimensions Test Operation Test Operation / Dimensions 1. Lever should be able to be pushed up, but NOT down. 2. Turnpiece should rotate clockwise for RHR and counterclockwise for LHR. > If you find that this is not correct, see, Change Stop Screw Location if Necessary: on page 12.

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