YOKOGAWA TC10 Quick Manual

TEMPERATURE CONTROLLER
Model: TC10 - Quick Guide . IM 05C01E81-01EN
1 Edition Oct. 2014
st
Yokogawa Electric Corporation
2-9-32 Nakacho, Musashino-shi, Tokyo 180-8750 Japan
internet site:
www.yokogawa.com/ns
Declaration of conformity and Manual retrieval
TC10 is a panel mounting, Class II instrument. It has been designed
with compliance to the European Directives. All information about
the controller use can be found in the Engineering Manual:
IM 05C01E81-02EN and the Communication Manual: IM 05C01E81-03EN.
The Declaration of Conformity and the manual of the controller can
be downloaded (free of charge) from the web-site:
www.yokogawa.com/ns/tc10/im/
The Authorised Representative for this product in the EEA is:
Ascon Tecnologic S.r.l.
Viale Indipendenza 56, 27029 Vigevano (PV) - ITALY
Safety Precautions
The following general safety precautions must be observed during
all phases of operation, service and repair of this instrument.
If this instrument is used in a manner not specified in this manual,
the protection provided by this instrument may be impaired. Also,
YOKOGAWA Electric Corporation assumes no liability for the custo-
mer's failure to comply with these requirements. The following
symbol is used on the instrument.
m
WARNING
Calls attention to actions or conditions that could cause serious or
fatal injury to the user or damage to the instrument, and indicates
precautions that should be taken to prevent such occurrences. The
user must refer to the Engineering manual for special instructions.
AC
AC/DC
The equipment wholly protected by double insulation or
reinforced insulation.
m
WARNING
- Whenever a failure or a malfunction of the device may cause dan-
gerous situations for persons, things or animals, please remember
that the plant must be equipped with additional devices which
will guarantee safety.
- We warrant that the products will be free from defects in material
and workmanship for 18 months from the date of manufacturing.
Products and components that are subject to wear due to conditions
of use, service life and misuse are not covered by this warranty.
Safety, Protection, and Modification of the Product
- In order to protect the system controlled by this product and the
product itself, and to ensure safe operation, observe the safety
precautions described in the Engineering manual. Use of the in-
strument in a manner not prescribed herein may compromise the
product's functions and the protection features inherent in the
device. We assume no liability for safety, or responsibility for the
product's quality, performance or functionality should users fail to
observe these instructions when operating the product.
- Installation of protection and/or safety circuits with respect to a
lightning protector; protective equipment for the system control-
led by the product and the product itself; foolproof or failsafe de-
sign of a process or line using the system controlled by the product
or the product itself; and/or the design and installation of other
protective and safety circuits are to be appropriately implemented
as the customer deems necessary.
HOW TO SET THE CONFIGURATION CODE
PV
Press for 3 seconds to
access the configuration
mode
PV
Press and to enter
the configuration
Password 4
(default 300)
PV
Press and to enter
c%d1 (Input Type and
Control Mode)
PV
Press and to enter
c%d2 (Alarms and
Service Functions)
PV
Press to store the
Configuration code
Note: To leave the Configuration session without
saving the settings made, press the button
- This product is not designed or manufactured to be used in critical
applications that directly affect or threaten human lives. Such
applications include nuclear power equipment, devices using
radioactivity, railway facilities, aviation equipment, air navigation
facilities, aviation facilities, and medical equipment. If so used,
it is the user's responsibility to include in the system additional
equipment and devices that ensure personnel safety.
- Modification of the product is strictly prohibited.
- This product is intended to be handled by skilled/trained person-
nel for electric devices.
m
WARNING
- This instrument is for Measurement Category No. 1. Do not use it
for measurements in locations falling under Measurement Catego-
ries No. 2, No. 3, and No. 4.
Internal wiring
Cable
III O T
entrance
IV
Outlet
No. EN 61010-2-030 Description
No. 1 O (Other) For measurements performed on circuits not
directly connected to MAINS.
No. 2 Measurement For measurements performed on circuits directly
Category II connected to the low-voltage installation.
No. 3 Measurement For measurements performed in the building
Category III installation.
No. 4 Measurement For measurements performed at the source of
Category IV the low-voltage installation.
How to Connect Wires
m
WARNING
- Wiring work must be carried out by a person with basic electrical
knowledge and practical experience.
- Be sure to turn OFF the power supply to the controller before wiring
to avoid an electric shock. Use a tester or similar device to ensure
that no power is being supplied to a cable to be connected.
- As a safety measure, always install a circuit breaker (an IEC 60947
compatible product, 5 A, 100 V or 220 V AC) in an easily accessible
location near the instrument. Moreover, provide indication that the
switch is a device for turning off the power to the instrument.
- Install the power cable keeping a distance of more than 1 cm from
other signal wires.
- The power cable is required to meet the IEC standards concerned or the
requirements of the area in which the instrument is being installed.
- Wiring should be installed to conform to NEC (National Electrical
Code: ANSI/NFPA-70) or the wiring construction standards in
countries or regions where wiring will be installed.
- For control relay output, alarm relay output, and power terminal
connections, use heat-resistant cables.
- Recommended tightening torque: 0.5 Nm.
Model and suffix codes
Model Code Suffix codes
TC10 -N o C o o o D o F Temperature Controller
Fixed code -N Always "-N"
Power supply L 24 VAC/DC
H 100 to 240 VAC
Fixed code C Always "C"
OUT1 R Relay (1 SPST NO, 4 A/250 VAC)
V VDC for SSR (12 VDC/20 mA)
OUT2 R Relay (1 SPST NO, 2 A/250 VAC)
V VDC for SSR (12 VDC/20 mA)
N None
OUT3 R Relay (1 SPST NO, 2 A/250 VAC)
N None
IN/OUT4(Fixed code) D Always "D"
Serial communication S RS485 Modbus
N None
Fixed code F Always "F"
CONFIGURATION CODE
The TC10-N can be easily configured by the "Code Configuration" method for the most common requirements, just entering two 4-digit
codes: Cod1 [LMNO] for the Input Type and Control Mode selection and Cod2 [PQRS] for the Alarms and the Service Functions.
For complete controller configuration see the Engineering Manual.
Note: Before starting the configuration code setting, please define and write down Cod1 and Cod2 as needed:
L M N O
User c%d1
AT
Input Type and Range
TC J -50 to +1000°C
TC K -50 to +1370°C
TC S -50 to 1760°C
TC R -50 to +1760°C
TC T -70 to +400°C
Infrared J -50 to +785°C
Infrared K -50 to +785°C
AT
PT 100 -200 to +850°C
PT 1000 -200 to +850°C
Linear 0 to 60 mV
Linear 12 to 60 mV
Linear 0 to 20 mA (this selection forces Out 4 = TX)
Linear 4 to 20 mA (this selection forces Out 4 = TX)
Linear 0 to 5 V
Linear 1 to 5 V
Linear 0 to 10 V
AT
Linear 2 to 10 V
TC J -58 to +1832°F
TC K -58 to +2498°F
TC S -58 to 3200°F
TC R -58 to +3200°F
TC T -94 to +752°F
Infrared J -58 to +1445°F
Infrared K -58 to +1445°F
PT 100 -328 to +1562°F
PT 1000 -328 to +1562°F
AT
P Q R S
User c%d2
Alarm 3
Alarm 2
Alarm 1
Not used
Sensor break
AT
High
Absolute
Low
External High/Low
Absolute High/Low
Internal High/Low
Deviation high
Deviation
Deviation low
External band
Band
Internal band
DISPLAY AND KEYS
Unit
(°C/°F)
Alarm
active
PV
Manual
mode
Output
LEDs
II
Operator Mode
Access to:
- Operator Commands
(Timer, Setpoint selection ...)
- Parameters
- Configuration
Access to:
- Operator additional information
(Output value, running time ...)
Access to:
- Set Point
Programmable key:
Start the programmed function
(Autotune, Auto/Man, Timer ...)
ELECTRICAL CONNECTIONS
RS485
DI2 (note)
Analogue input
Description
12 VDC
(note)
PV
mV, V
4 to 20 mA
2 wire transmitter
12 VDC
(note)
PV
4 to 20 mA
3 wire transmitter
c%d1
L M N O
L M Control mode OP1
0 0 H
ON/OFF heating = H
0 1 NU
0 2
C
ON/OFF cooling = C
0 3
NU
0 4
H
0 5
H
0 6
C
ON/OFF with neutral zone
0 7 (H/C)
NU
0 8
C
0 9
NU
1 0
H
PID heating = H
1 1
NU
1 2
C
PID cooling = C
1 3
NU
1 4
H
1 5
H
1 6
C
PID double action (H/C)
1 7
NU
1 8
C
1 9
NU
2 0
Note: As default, when the alarms are active, only AL1 threshold
2 1
is available at "Operator Command" level to perform non
2 2
critical tasks. To protect the AL2 and AL3 thresholds against
2 3
undesired changes, they are available only at "Parameters
2 4
list" level (password: 20). For different configurations, see
2 5
the Engineering Manual.
c%d2
P Q R S
R
Service functions activation
Q None
Wattmeter (instantaneous power expressed in kW) (note 1)
P
Wattmeter (Power consuption expressed in kWh/h) (note 2)
0 0 0
Absolute worked time (expressed in days) (note 3)
1 1 1
Absolute worked time (expressed in hours) (note 3)
2 2 2
Notes: 1. Wattmeter Instantaneous power is continuously computed
3 3 3
as multiplication of the Load Voltage, Load Current parameter
4 4 4
values and the controller output instantaneous value.
5 5 5
2. Wattmeter power consumption is the estimated hourly
energy consumption (using Load Voltage and Load Current
6 6 6
parameter values), computed on the previous 15 minutes
7 7 7
period. The readout is updated every 15 minutes.
8 8 8
3. Worked Time counter is continuously increased when
9 9 9
the controller is turned ON.
DIMENSIONS
Overall dimensions (L x H x D): 48 x 48 x 73 mm
Process Value
Panel Cut-out (L x H):
(in eng. units)
Autotune
in progress
(flashing)
MOUNTING
2
Set Point
(auto mode)
AT
Output Value
(manual mode) 1
Param. value or
State/Function
(Editing mode)
1
Editing Mode
Mounting requirements
This instrument is intended for permanent installation, for indoor
use only, in an electrical panel which encloses the rear housing,
Confirm and go to
exposed terminals and wiring on the back.
Next parameter
Select a mounting location having the following characteristics:
1. It should be easily accessible;
Increase the displayed 2. There is minimum vibrations and no impact;
value or select the 3. There are no corrosive gases;
next element of the 4. There are no water or other fluids (i.e. condensation);
parameters list 5. The ambient temperature is in accordance with the operative
temperature (0 to 50°C);
Decrease the displayed
6. The relative humidity is in accordance with the instrument
value or select the
specifications (20 to 85%);
previous element
The instrument can be mounted on panel with a maximum
Exit from Operator
thickness of 8 mm.
commands/Parameter
When the maximum front protection (IP65) is desired, the optional
setting/Configuration
gasket must be mounted.
OP1
OP2
OP4
OP3
(note)
Thermo-
mA
couple
Note: Terminal 4 can be programmed as:
- Digital Input (DI2) connecting a free of
voltage contact between terminals 4 and 16;
- 0 to 12 V SSR Drive Output (OP4) connecting
the load between terminals 4 and 16;
- 12 Vdc (20 mA) transmitter power supply
connecting the 2 wire transmitter between
terminals 4 and 1; for 3 wire transmitter connect
Pt1000 Pt100
terminal 4 to transmitter power supply input and
terminal 1 and 2 to transmitter signal output.
ALARM TYPES (Cod2 digits: P, Q, R)
OP2 OP3 OP4 N O
Absolute
AL1 AL2 AL3 0 0 High
AL1 AL2 H 0 1
Absolute
Low
AL1 AL2 AL3 0 2
AL1 AL2 C 0 3
C AL2 AL3 0 4
AL1 AL2 C 0 5
H AL2 AL3 0 6
H AL2 C 0 7
AL1 AL2 H 0 8
C AL2 H 0 9
1 0
AL1 AL2 AL3
AL1 AL2 H 1 1
AL1 AL2 AL3 1 2
1 3 Absolute
AL1 AL2 C
External
C AL2 AL3 1 4
Absolute
AL1 AL2 C 1 5
Internal
H AL2 AL3 1 6
H AL2 C 1 7
AL1 AL2 H 1 8
1 9
C AL2 H
Deviation
High
Deviation
Low
S
0
1
2
3
4
Band
Internal
Band
External
(1.89 x 1.89 x 2.87 in.)
45 x 45 mm
+0.6 +0.6
(1.78 x 1.78 in.)
+0.023 +0.023
65 mm min.
3
2.56 in min.
2
45 +0.6 mm
1.78 +0.023 in
TERMINALS
DI1
Pin connector
1.4 mm max.
q
(0.055 in.)
L
Stripped wire
L: 5.5 mm
(0.21 in.)
Line 100 to 240 Vac/
20 to 30 Vdc/
Neutral 18 to 28 Vac
Absolute Alarm
PV
Time
ON
ON ON
Absolute High-Low Alarm
PV
Time
ON ON
ON ON
Deviation Alarm
PV
Time
ON
ON ON
Band Alarm
PV
Time
ON ON
ON ON ON