Table of Contents
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Table of Contents
Related Manuals for Atmos DC15EP
Summary of Contents for Atmos DC15EP
- Page 1 Instruction manual - GB Instruction manual www.atmos.cz...
- Page 2 Instruction manual - GB www.atmos.cz...
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Page 3: Table Of Contents
12. Connecting boilers to the electric network 13. Electric diagram of the burner ATMOS A25 - 6-pin connector - model 2012 AC07X - (R, R2, sensors TV, TS, TK, TSV) 14. Wiring diagram of electromechanical regulation with an UCJ 4C52 type extraction ventilator (boilers DC18SP, DC25SP and DC32SP), model 2012 - 6-pin connector 15. - Page 4 24 to 36 months. The guarantee period for other parts remains unaffected. In non-compliance with these instructions the drum’s and the heatproof shaped pieces’ service life may dramatically decrease. The boiler drum may corrode in as little time as 2 years. www.atmos.cz 4-GB...
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Page 5: Intended Use
The boilers are designed for electronically controlled burning of pellets in a pellet burner and for wood burning, both based on the generator gasification principle utilising an extraction ventilator which extracts the waste gas from the boiler (with the exception of type DC15EP type). The boiler drum is manufactured as a welded structure from 3 - 6 mm thick steel sheets. The boiler’s upper section which comprises of two chambers one on top of the other and which is intended... -
Page 6: Control Panel Appearance
Selector switch (Wood/Pellets) 2. Main switch Fuse (6,3A) 5x20/T6,3A/1500 - type H 3. Waste gas thermostat Pump thermostat 4. Control thermostat Burner switch (only DC15EP) 5. Safety irreversible thermostat 10. Area for electronic regulation of the heating system (92x138 mm) www.atmos.cz 6-GB... - Page 7 8. Pump thermostat – is used for switching the boiler circulation pump on and off 9. Burner switch –is used to switch the burner on and off (only with DC15EP) 10. Area for electronic regulation of the heating system can be used to house any type of regulation that fits into an aperture of 92x138 mm. The electric harness is prefabricated and ready to be used...
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Page 8: Technical Data
Instruction manual - GB 3. Technical data Type of boiler ATMOS DC15EP DC18SP DC25SP DC32SP Boiler output – pellet type – wood type 14,9 Heating surface Fuel shaft volume Feeding hole dimensions 450x260 450x260 450x260 450x260 Specified chimney draught Max. operating water-pressure... -
Page 9: Boiler Drawings Key
11. Sealing – nozzle - 12x12 34. Fuse (6,3A) 5x20/T6,3A/1500 - type H 12. Door for the pellet burner 35. Waste gas thermostat (except for DC15EP) 13. Ignition valve 36. Selector Switch 14. Heatproof shaped piece – rear face of the 37. -
Page 10: Drawings Of Boilers
Instruction manual - GB Drawings of boilers Cut away view – types DC25SP, DC32SP Cut away view - DC15EP DC18SP www.atmos.cz 10-GB... -
Page 11: Extraction Ventilator Schematics
32. Ceramics – rear face with a rearward recess. CAUTION – when handling do not turn the rear face b) The middle wood combustion chamber for type DC15EP 29. The shaped piece - spherical space must be tucked rear- ward! www.atmos.cz... -
Page 12: Boiler Accessories
CAUTION – when handling do not turn the rear face d) The lower pellets combustion chamber for DC15EP and DC18SP types 10. The shaped piece (spherical space L+P) must be assembled in a way that ensures that the front section of the piece /14/ is 3 cm away from the front edge of the boiler frame. -
Page 13: Fuel
2 years and moisture content between 12 – 20 %. The split log length is 330 mm for the DC15EP and DC18SP type and 530 mm for the DC25SP and DC32SP types with a caloric power of 15 - 17 MJ.kg . -
Page 14: Fuel Heating Capacity
Raw wood does not burn easily, produces a lot of smoke and substantially decreases the service life of your boiler and chimney. Boiler output drops as low as 50% and fuel consumption doubles. 7. Boiler bases Boiler type (mm) DC15EP, DC18SP DC25SP DC32SP We recommend providing a concrete (metal) base under the boiler. -
Page 15: Chimney
1 - Waste gas thermometer 2 - Cleaning aperture 3 - Throttle valve (draught limiter) In case of excessive chimney draught, install a throttle valve /3/ or draught limiter. www.atmos.cz GB-15... -
Page 16: Fire Prevention During Installation And Use Of Heating Appliances
PVC etc.) the boilers must be put out of operation long enough before the risk occurrence. No items from flammable materials may be placed on the boilers or near them for a distance lower than the specified safe distance. (more ČSN EN 13501-1) www.atmos.cz 16-GB... -
Page 17: Connecting Boilers To The Electric Network
2 - connector for pump in boiler circuit - white (L - brown, N - blue, PE - green/yellow) 3 - connector for burner ATMOS connection model AC07X - (L1, L2, R, R2,N, PE) 4 - connector for extraction fan www.atmos.cz... -
Page 18: Electric Diagram Of The Burner Atmos A25 - 6-Pin Connector - Model 2012 Ac07X - (R, R2, Sensors Tv, Ts, Tk, Tsv)
Instruction manual - GB 13. Electric diagram of the burner ATMOS A25 - 6-pin connector - model 2012 AC07X - (R, R2, sensors TV, TS, TK, TSV) ZASUVKA ČIDLA STECKDOSE SENSOREN SOCKET SENSORS TEPLOTA VODY/ TEPLOTA SPALIN KOTLE WASSERTEMPERATUR/... -
Page 19: Wiring Diagram Of Electromechanical Regulation With An Ucj 4C52 Type Extraction Ventilator (Boilers Dc18Sp, Dc25Sp And Dc32Sp), Model 2012 - 6-Pin Connector
ST-21 ST-22 ENDLAGENSCHALTER ST-11 MIT RESET TASTE ST-12 DCxxSP_11-05-01_A25-45_6P KONCOVÝ SPÍNAČ S RESET TLAČÍTKEM 15. Wiring diagram of electromechanical regulation of the DC15EP type boiler, model 2012 - 6-pin connector HLvyp BLBLACKSCHWARZČERNÁ BRBROWNBRÄUNEHNĚDÁ BUBLUEBLAUMODRÁ RREDROTČERVENÁ HNvyp GYGREEN/YELLOWGRÜN/GELBZELENO/ŽLUTÁ WWHITEWEISBÍLÁ GRGREYGRAUŠEDÁ SNvyp ... -
Page 20: Wiring Diagram Connection Of The Boilers Dc18Sp, Dc25Sp, Dc32Sp With Extraction Fan, Model 2012 With 6-Pin Connector And Module Ad02 - To Control Extraction Fan Of The Boiler
ENDLAGENSCHALTER ST-11 MIT RESET TASTE DCxxSP_11-05-01_A25-45_6P_1AD02 ST-12 KONCOVÝ SPÍNAČ S RESET TLAČÍTKEM 17. Wiring diagram connection of the boiler DC15EP, model 2012 with 6-pin connector and module AD02 - to control pump in the boiler circuit HLvyp BLBLACKSCHWARZČERNÁ BRBROWNBRÄUNEHNĚDÁ BUBLUEBLAUMODRÁ... -
Page 21: Wiring Diagram Connection Of The Boilers Dc18Sp, Dc25Sp, Dc32Sp With Extraction Fan, Model 2012 With 6-Pin Connector And Module Ad03 - To Control Extraction Fan Of The Boiler And Pump In The Boiler Circuit
NO WITH ACD01 MODUL AD03 FOR CONTROL BOILERFAN AND BOILERPUMP FROM BURNER A25 NEIN MIT ACD01 MODUL AD03 FÜR BEDIENUNG KESSELGEBLÄSE UND KESSELPUMPE BEI DEM BRENNER A25 NEPLATÍ S ACD01 MODUL AD03 K OVLÁDÁNÍ VENTILÁTORU A ČERPADLA KOTLE HOŘÁKEM A25 www.atmos.cz GB-21... -
Page 22: Wiring Diagram And Process Of Instalation For Special Connector To The Selector Switch To Keep Run Extraction Ventilator Of The Boiler Together With Pellet Burner
CAUTION - If we use this connector in the boiler DC18SP, DC25SP and DC32SP and the burner ATMOS A25 will be controled accordance with two sensors in the buffer tank, we have to also build in the module AD02 in to the boiler . If we connect this connector but we will not controled the burner accordance with two temperatures in the buffer tank, we do not connect AD02 module. -
Page 23: Obligatory Čsn En Standards Dealing With Boiler Designing And Installation
It is because the boiler has certain momentum. There are several ways of protecting the boiler from overheating. Connecting an over- heat prevention cooling loop with a TS 131 3/4 ZA (95 °C) or WATTS STS 20 (97 °C) www.atmos.cz GB-23... -
Page 24: Boiler Corrosion Protection
For outputs of 15 - 100 kW it is also possible to keep the minimum temperature of the returning water (65 - 75 °C) by utilising a three-way mixing valve with an electric actuator and electronic regulation. CAUTION - we always recommend to connect boilers DC15EP, DC18SP, DC25SP and DC32SP with buffer tank 500 - 1000 l and with unit APP200 for optimal charging and dis- charing of buffer tank. -
Page 25: Possible Boiler Connection With Laddomat
Instruction manual - GB 24. Possible boiler connection with Laddomat 21/22 25. Specified boiler connection with equalizing tank and eq- uithermal controller ACD01 www.atmos.cz GB-25... -
Page 26: Recommended Wiring Diagram With Laddomat 21/22 And Accumulation Tanks
(pump and waste gas thermostat connected in series) Pipeline diameters if connected with accumulation tanks Boiler type and output section A section B in copper in steel in copper in steel DC15EP, DC18SP 28x1 25 (1”) 28x1 25 (1”) DC25SP 28x1 25 (1”) 28x1 25 (1”) -
Page 27: Thermoregulatory Valve
Recommended sizes of the thermoregulatory valve TV 60/65/72 °C. For boilers: DC15EP, DC18SP, DC25SP ..........DN 25 DC32SP ................DN 32 29. Operating system with accumulation tanks when burning wood Ignite the boiler and allow the accumulation tanks to “charge” to the required water tempera- ture of 90 - 100 °C by the boiler’s maximum output operation (2 to 4 loads). Then leave the boiler to... -
Page 28: Advantages
The TS 131 - 3/4 ZA or WATTS STS 20 valves, the sensor of which is placed in the rear of the boiler, prevent overheating in the following way: if the boiler water temperature rises above 95 °C, the valve opens and allows water from public water supply system to enter the cooling loop. This water then absorbs the excessive energy and exits to the sewer. In case that a non-return flap valve has been in- stalled to the cooling loop water inlet for the purpose of preventing reversed water flow (which might be caused by pressure drop in the public water supply system), the cooling loop must be fitted with a 6 – 10 bar safety valve or with an expansion vessel of minimum 4 l volume. www.atmos.cz 28-GB... -
Page 29: Operating Instructions
Open the air flap placed on the lower part of the burner cover, in its lower part, see picture. Setting the closing flap on the pellet burner - view from bottom of the burner Flap closed Flap open (setting for wood burning) (setting for pellets burning) www.atmos.cz GB-29... -
Page 30: Boiler System With An External Storage Container And Conveyor
Boiler system with an external storage container and conveyor 1 - boiler ATMOS DCxxSP(EP) 4 - pellets silo (250, 500 a 1000 l) 2 - pellet burner ATMOS A25 5 - conveyor leg 3 - conveyor 6 - doors for burning wood... - Page 31 Instruction manual - GB Connecting the burner ATMOS A25 1 - pellet burner ATMOS A25 3 - end switch stop 2 - two M8 decorative nuts 4 - sealing 5 - lid for closing burning chamber without burner CAUTION – the burner must be well drawn towards the door.
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Page 32: Relation Of Waste Gas Temperature To Boiler (Burner) Output When Burning Pellets
According to the relation of waste gas temperature to output we can easily estimate the actu- al output of the burner. The displayed curves correspond to a stabil state after 2 hours from pellet burner start in the cleaned boiler. www.atmos.cz 32-GB... -
Page 33: Boiler Room With A Built-In Pellet Storage
The length of the conveyor may be 1.5 m, 2 m, 2.5 m, 4 m or 5 m. As the pellet storage you can also use a clearly delimited part of the room com- plying with fire regulations from which pellets may be drawn to an intermediate storage container at the boiler, or directly to the boiler. www.atmos.cz GB-33... -
Page 34: Boiler Setting And Launching When Burning Wood
Ignition and operation in wood-burning mode Put the selector switch into position 1 (or, in case of the DC15EP type, switch the burner off by its switch). Before fuel ignition, open the ignition valve /13/ by pulling the ignition valve pulling rod /17/ and reduce the waste gas thermostat for the ignition (to minimum - 0 °C). Through the top door /2/... -
Page 35: Waste Gas Thermnostat Setting
CAUTION – when operating the boiler, all doors must be fully closed and the ignition valve pulling rod must be pushed in - otherwise the ventilator (S) may sustain damage – except for DC15EP. NOTE – when burning wood for the first time, condensation occurs and condensed fluid leakage occurs – this is not a defect. Condensation will disappear later. When burning small wood waste particles, it is necessary to monitor the waste gas temperature which must not exceed 320 °C. Otherwise, the ventilator (S) may sustain damage. -
Page 36: Draught Regulator - Honeywell Braukmann Fr 124 - Assembly Instructions
32. Setting the boiler output and combustion when burning wood Basic setting of primary-secondary air ratio (DC15EP, DC18SP, DC25SP, DC32SP) Optimum setting: fully closed (5 mm) + 5÷10 mm Maximum setting: fully closed (5 mm) +10÷20 mm www.atmos.cz 36-GB... -
Page 37: Fuel Refill When Burning Wood
(except for DC15EP). Then open the upper loading door /2/ and sweep the cin- der down through the slot into the lower chamber. The selector switch is in position I. so the extract ventilator is in operation (except for DC 15EPL where switch /9/ is switched off instead). Leave long www.atmos.cz... - Page 38 If not cleaned properly, damage to the boiler may occur –the manufacturer’s guarantee is rendered invalid Pellet burner ATMOS A25 in bottom Open bottom door of the boiler during combustion chamber of the boiler...
- Page 39 - upper lid Sample cleaning middle part of the flue way Sample cleaning of the flue way - bottom lid - middle lid Sample cleaning of impeller and checking Checking and cleaning regulation of primary- uprightness of vane on extract ventilator secondary air ratio via cleaning lid www.atmos.cz GB-39...
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Page 40: Maximum Ash Quantity - In The Middle And Lower Combustion Chambers
For DC 15EP DC 18SP DC 25SP DC 32SP lower combustion chamber for pellets For DC 15EP middle combustion chamber for wood Maximum ash quantity – up to half of the spherical space! www.atmos.cz 40-GB... -
Page 41: Heating System Maintenance - Including Boilers
The boiler must always be cleaned properly and in time so that free passage of all the ways can be guaranteed. Cleaning doors must always be properly closed. CAUTION - Follow valid fire regulations and have in reach portable fire extinguisher. If any non-standard behavior of the boiler shut down the boiler from operation and call the service. www.atmos.cz GB-41... -
Page 42: Possible Failures And Troubleshooting
- clean the ventilator including the ducting from tar and sedi- Ventilator does not turn ments - defective capacitor - replace - defective motor - replace - bad contact in plug of motor - check - measure cable lead www.atmos.cz 42-GB... -
Page 43: Spares Parts
Door sealing cord 18 x 18 - two upper doors - small doors (code: S0241) /26/ Door sealing cord 18 x 18 - bottom chamber for burner ATMOS A25 - big door (code: S0240) /26/ Limit switch with a push-button (code: S0094) /37/ Pump thermostat (kód: S0065) -
Page 44: Heatproof Shaped Piece (Nozzle) Replacement
After a certain time, the sealing cord gets pushed out from the door and therefore it becomes necessary to screw the wheel further into the boiler. First, loosen the wheel’s nut and screw the wheel into the boiler in such a way that after firmly closing the door, the lock’s handle is in the 20 minutes past the hour position. Then tighten the nut. www.atmos.cz 44-GB... -
Page 45: Environmental Protection
Instruction manual - GB 40. Environmental protection The ATMOS gasifying boilers comply with the most demanding environmental requirements and were awarded the “Environmentally friendly product” mark, in compliance with directive No. 13/2002 of the Ministry of Environment of the Czech Republic. -
Page 46: Guarantee Conditions
Hungary no guarantee conditions or insurance policies from outside these countries apply. Guarantee and post-guarantee period repairs are carried out by: company representing ATMOS in the particular country for the particular region installation company that carried out the installation Jaroslav Cankař a syn ATMOS, Velenského 487, 294 21 Bělá... -
Page 47: Boiler Installation Report
Measured data: Type: ............. Waste gas temperature: ......°C Size: ............Emissions in stabilised state : CO ....Moisture content: .........* ........Person responsible for the inspection: ..........Date: ......Stamp : ..........Customer’s signature: ........(Responsible person’s signature) * measured values www.atmos.cz GB-47... -
Page 48: Annual Inspections Records
Date Date Date Date stamp and signature stamp and signature stamp and signature stamp and signature Date Date Date Date stamp and signature stamp and signature stamp and signature stamp and signature www.atmos.cz 48-GB... -
Page 49: Records Of Guarantee Period And Post-Guarantee Period Repairs
Repair: ..............................Repair: ..............................Repair: ..............................Repair: ..............................Repair: ..............................Repair: ........................................repair carried out by, date Repair: ..............................Repair: ..............................Repair: ..............................Repair: ..............................Repair: ..............................Repair: ..............................Repair: ........................................repair carried out by, date www.atmos.cz GB-49... - Page 50 Instruction manual - GB www.atmos.cz 50-GB...