Related Manuals for Selden Furlex 200 S
Summary of Contents for Selden Furlex 200 S
- Page 1 595-111-E 2004-12-15 A s s e m b l y m a n u a l f o r F u r l e x 200 S , 300 S, 400 S & 500 S w i t h ro d f o re s t a y...
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Page 2: The Manual
1 . 1 T h e m a n u a l This manual covers assembly of the rod forestay and replaces the corresponding headings in the ”Manual Furlex 200 S & 300 S” (ref. no. 595-104-E). resp ”Manual Furlex 400 S & 500 S” (ref. no. 595-116-E). -
Page 3: Table Of Contents
C o n t e n t s Page 1 Introduktion The manual Product information Compatible sizes MONTERING 2 Checklist Furlex box Foil pack Joining sleeve pack Tools 3 Assembly preparations 3.3.2 Dimensions of top eye terminal Calculating the length of the rod forestay 3.5.1 Calculation table 1: Length of rod forestay... -
Page 4: Product Information
The aluminium extrusion is insulated from the forestay over its whole length. Furlex 200 S, 300 S and 400 S has the extrusion joining sleeves are also are insulated internally to prevent wear and corrosion. - Page 5 Forestay eye terminal Tack ring Top guard Adapter Halyard swivel Terminal part or Snap shackle/D-shackle rigging screw Luff extrusion Fork / fork toggle Distance tube Line drum half Joining sleeve Line guard housing Long joining sleeve Line guard Sail feeder Line guard bracket Sail feeder connector Line guide fitting...
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Page 6: Compatible Sizes
1 . 3 C o m p a t i b l e s i z e s Limits imposed by strength of furling system Approximate Max. righting displacement moment at (tons) 30° heel (Nm) Mast- Partial Mast- Partial Furlex Forstay Rod diameter Navtec... -
Page 7: Checklist
A S S E M B LY 2 C h e c k l i s t 2 . 1 F u r l e x b o x Wire terminal (200 S & 300 S with spacer bush) or Furlex rigging screw function. (Depends on which type ordered.) 400 S/Ø12 Rigging screw adapter... - Page 8 Line drum casing Line guide locking block Furling line 200 S: 2 halyard leads 508-159 with insulator sheets incl. 4 screws Drill bit Ø 5.3 mm (7/32”) 300 S: 2 halyard leads 508-128 with insulator sheets incl. 6 screws Drill bit Ø 5.3 mm (7/32”) 400 S: 2 halyard leads 508-128 with insulator sheets incl.
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Page 9: Foil Pack
Top guard incl. 2 screws Instructions Spare parts list Certificate of guarantee 2 . 2 F o i l p a c k One 1000 mm (39 3/8”) luff extrusion One 2000 mm (78 3/4”) luff extrusion with slotted distance tube 200 S, 300 S and 400 S: 2400 mm (94 1/2”) luff extrusions with slot- ted distance tubes (number dependent... -
Page 10: Joining Sleeve Pack
2 . 3 J o i n i n g s l e e v e p a c k 1 long joining sleeve with insulator (not 500 S) 400 S & 500 S: Bearing plug Short joining sleeves with insulators (not 500 S) (number dependent on length ordered) Socket... -
Page 11: Assembly Preparations
F o re s t a y a t t a c h m e n t – g u i d i n g p r i n c i p l e See “Manual Furlex 200 S & 300 S” 3 . 2 M a s t a t t a c h m e n t (ref. -
Page 12: Calculating The Length Of The Rod Forestay
3 . 5 C a l c u l a t i n g t h e l e n g t h o f t h e ro d f o re s t a y 1. Determine the rake of the mast with the fore-/backstay tensioned. 2. -
Page 13: Calculating The Length Of The Luff Extrusion
3 . 6 C a l c u l a t i n g t h e l e n g t h o f t h e l u ff e x t r u s i o n Insert the length of the new rod forestay (WL) as calculated in ”Calculation Table 1”... - Page 14 Fig:3.5.a...
- Page 15 Example Your (Navtec -8) 3.6.1 Calculation Table 2: Length of luff extrusion, cont. with extrusion rigging screw 50% extended Cut the distance tube for the top extrusion in accordance with the following fixed deduction: Rod diameter Navtec (Riggarna) • • •...
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Page 16: Assembly Of The Furlex-System
4 A s s e m b l y o f t h e F u r l e x - s y s t e m 4 . 1 A s s e m b l y o f t h e ro d f o re s t a y Assembly is carried out by the rod supplier. -
Page 17: Assembly Of The Luff Extrusion
4 . 2 A s s e m b l y o f t h e l u ff e x t r u s i o n 2 0 0 S & 3 0 0 S : Assembly should be carried out on a horizontal surface. 1. - Page 18 Fig: 4.2.d Insert the locking pin together with the locking adhesive. Secure the pin with a piece of adhesive tape. (The tape is removed when the lower bearing assembly is slid on.) NOTE: Do not allow locking adhesive to come into contact with the skin! Fit a slotted distance tube on the rod forestay and push it into the 2400 mm (94 1/2”) luff extrusion.
- Page 19 4 . 2 A s s e m b l y o f t h e l u ff s e c t i o n 4 0 0 S & 5 0 0 S : The assembly procedure for the 400 S luff section is described below. Assembly of the 500 S luff sec- tion differs from the 400 S in the following respects: The sail feeder of the 500 S is not a separate component, as shown in Fig.
- Page 20 Fig: 4.2.d Puch the bushes into the 1000 mm extrusion/bearing plug. Fit a slotted distance tube on the rod forestay and push it into the 2400 mm (94 1/2”) luff extrusion. Fig: 4.2.e Release the lowest joining sleeve by the upper end terminal and secure the remaining sleeves again. Slide the next 2400 mm (94 1/2”) extrusion over the rod’s top, then fit the joining sleeve and con- necting plate into it’s lower end.
- Page 21 Fig: 4.2.h Guide the lower bearing assembly on from below. Push it carefully onto the extrusion so that the stainless steel inner tube does not scratch the extrusion. Use cloth or paper for protection. Fig: 4.2.i Screw out the socket on the lower terminal part and remove the wedge and former. These three parts are no longer required.
- Page 22 15.1 Terminal part: Guide the lower bearing assembly down over the spacer bush and terminal part. The inside of the lower bearing assembly matches the Fig: 4.2.l flat face on the terminal part. 15.2 Furlex rigging screw: If a Furlex rigging screw is used, the flat faces of all three parts must be aligned.
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Page 23: Assembly Of The Luff Extrusion
Fig: 4.2.s 21. We recommend fitting the Furlex-system onto the boat at this stage. See Chapter 16, ”Rigging”. ”Manual Furlex 200 S & 300 S” (ref. no. 595-104-E). resp ”Manual Furlex 400 S & 500 S” (ref. no. 595-116-E). -
Page 24: Fitting The Line Drum
4 . 3 F i t t i n g t h e l i n e d r u m a n d l i n e g u i d e – 2 0 0 S & 3 0 0 S The line drum consists of two halves. -
Page 25: 400 S & 500 S
4 . 3 F i t t i n g t h e l i n e d r u m a n d l i n e g u i d e – 4 0 0 S & 5 0 0 S The line drum consists of two halves. - Page 26 Push the locking block in until it rests against the lower bearing assembly. Fasten the line guide Fig: 4.3.e fitting in the line guard and bring this up into the assembly position. Tighten the screws in the stainless steel housing. Fig: 4.3.f Tighten the screw lightly.
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Page 27: Dismantling
1 7 D i s m a n t l i n g 1 7 . 1 H a l y a rd s w i v e l See ”Manual Furlex 200 S & 300 S” (ref. no. 595-104-E) resp. ”Manual Furlex 400 S & 500 S” (art nr: 595-116-E). - Page 28 DINGHIESKEELBOATSYACHTS The Seldén Group is the world’s leading manu- Seldén Mast AB, Sweden Tel +46 (0)31 69 69 00 Fax +46 (0)31 29 71 37 facturer of masts and rigging systems in carbon e-mail info@seldenmast.com and aluminium for dinghies, keelboats and yachts. Seldén Mast Limited, UK The Group consists of Seldén Mast AB in Sweden, Tel +44 (0) 1329 504000...
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Questions and answers
Dear sirs, I want to move the drum hole to get it in line with the rope. A bit to the left. How to get the drum good? Thank you.