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GE Multilin 889 Instruction Manual

Multilin 8 series
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GE
Grid Solutions
Multilin
8 Series
TM
489 to 889 Retrofit Kit
Instruction Manual
8 Series version: 1.7x
GE publication code: 1601-0337-A1 (GEK-131016)
*1601-0701-A1*

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  Summary of Contents for GE Multilin 889

  • Page 1 Grid Solutions Multilin 8 Series 489 to 889 Retrofit Kit Instruction Manual 8 Series version: 1.7x GE publication code: 1601-0337-A1 (GEK-131016) *1601-0701-A1*...
  • Page 2 The contents of this manual are the property of GE Multilin Inc. This documentation is furnished on license and may not be reproduced in whole or in part without the permission of GE Multilin Inc. The content of this manual is for informational use only and is subject to change without notice.
  • Page 3 Safety words and definitions The following symbols used in this document indicate the following conditions: Indicates a hazardous situation which, if not avoided, will result in death or serious Note injury. Indicates a hazardous situation which, if not avoided, could result in death or serious Note injury.
  • Page 4 Ensure that all ground paths are un-compromised for safety purposes during device operation and service. All recommended equipment that should be grounded and must have a reliable and un-compromised grounding path for safety purposes, protection against electromagnetic interference and proper device operation. Equipment grounds should be bonded together and connected to the facility’s main ground system for primary power.
  • Page 5: Table Of Contents

    Table of Contents 1: OVERVIEW INTRODUCTION ..........................1 ORDERING ............................2 2: CONVERTING DOWNLOADING & SAVING A 489 SETPOINT FILE ............. 3 SETTINGS FILES CONVERTING A SAVED 489 SETPOINT FILE ................. 4 CONVERSION REPORT ........................5 LOADING SETPOINTS FROM A FILE ..................6 2: REMOVING THE EXISTING RELAY 3: INSTALLING THE 8...
  • Page 6 MULTILIN 489 TO 889 RETROFIT KIT – INSTRUCTION MANUAL...
  • Page 7: 1: Overview Introduction

    Grid Solutions Multilin 489 to 889 Retrofit Kit Chapter 1: Overview Overview Introduction Traditionally, retrofitting or upgrading an existing relay has been a challenging and time consuming task, often requiring re-engineering, panel modifications, and re-wiring. The Multilin 489 to 889 Retrofit Kit provides a quick 3-step solution to upgrade previously installed Multilin relays, reducing upgrade costs and minimizing effort.
  • Page 8: Ordering

    • A HI-voltage AC Power Supply with less than 88 V AC • A LO-voltage AC Power Supply • Any 489 Mods If you require any of the features listed above, contact GE Grid Solution directly to discuss your options. www.gegridsolutions.com/multilin/contact.htm?loc=3 Enter your existing SR 489 order code, and click Order Upgrade.
  • Page 9: 2: Converting Downloading & Saving A 489 Setpoint File

    Grid Solutions Multilin 489 to 889 Retrofit Kit Chapter 2: Converting Settings Files Converting Settings Files Before any mechanical or electrical changes are made, the settings file from the Multilin 489 relay must be backed up. The existing settings file can then be converted to an 8 Series settings file.
  • Page 10: Settings Files Converting A Saved 489 Setpoint File

    Note Install and start the latest version of the EnerVista 8 Series Setup software (available from the GE EnerVista CD or Website). (See the 889 Instruction Manual for more information.) In the Offline pane, right click and select the New Settings File item. The following box appears, allowing for the configuration of the setpoint file for the correct firmware version and relay order code.
  • Page 11: Conversion Report

    889 software environment. In addition a Conversion Report is generated, as described in the following section. For more information on the EnerVista 8 Series Setup software, refer to the Multilin 889 Instruction Manual at http://www.gegridsolutions.com Conversion Report Once the file conversion process is complete, the conversion results are summarized in a Conversion Report.
  • Page 12: Loading Setpoints From A File

    LOADING SETPOINTS FROM A FILE CHAPTER 2: CONVERTING SETTINGS FILES Loading Setpoints from a File Once the converted settings file has been thoroughly reviewed, and the new 889 Relay installed, the settings file can be uploaded to the 889 Relay. An error message occurs when attempting to upload a setpoint file with a revision number that does not match the relay firmware.
  • Page 13: 2: Removing The Existing Relay

    Grid Solutions Multilin 489 to 889 Retrofit Kit Chapter 2: Removing the Existing Relay Removing the Existing Relay Uninstall the 489 relay following these steps. Always be sure to follow your company's safety policies and procedures during the retrofit Note process.
  • Page 14 CHAPTER 2: REMOVING THE EXISTING RELAY Use a Phillips screwdriver or a sharp prying tool to pry open the metal sides of the case around the terminal blocks. Use pliers to further pry open the case. This will loosen the terminal blocks from the case. A horizontal cutting tool may be used to cut slots on both sides of the terminal blocks in the positions indicated, if required.
  • Page 15: Installing The

    Grid Solutions Multilin 489 to 889 Retrofit Kit Chapter 3: Installing the 8 Series Relay Installing the 8 Series Relay The following sections show the mechanical installation of the Multilin 489 to 889 Retrofit Kit. MULTILIN 489 TO 889 RETROFIT KIT – INSTRUCTION MANUAL...
  • Page 16: Dimensions

    DIMENSIONS CHAPTER 3: INSTALLING THE 8 SERIES RELAY Dimensions The dimensions (in inches) of the Multilin 489 to 889 Retrofit Kit are shown, followed by additional dimensions for mounting and panel cutouts. Figure 3-1: Overall Dimensions - Top View MULTILIN 489 TO 889 RETROFIT KIT – INSTRUCTION MANUAL...
  • Page 17 CHAPTER 3: INSTALLING THE 8 SERIES RELAY DIMENSIONS A15 A16 A19 A20 A26 A27 RTD1 RTD2 RTD3 RTD4 RTD5 RTD6 ANALOG OUTPUTS ANALOG INPUTS + C1 LOW VOLTAGE INPUTS, DO NOT HI-POT ! ACCESS B2 + AUX. B3 - RS485 BREAKER STATUS ASSIGNABLE INPUTS...
  • Page 18 DIMENSIONS CHAPTER 3: INSTALLING THE 8 SERIES RELAY Figure 3-3: Overall Dimensions - Side View MULTILIN 489 TO 889 RETROFIT KIT – INSTRUCTION MANUAL...
  • Page 19 CHAPTER 3: INSTALLING THE 8 SERIES RELAY DIMENSIONS Figure 3-4: Cutout Dimensions MULTILIN 489 TO 889 RETROFIT KIT – INSTRUCTION MANUAL...
  • Page 20 DIMENSIONS CHAPTER 3: INSTALLING THE 8 SERIES RELAY Figure 3-5: Drill Guide Template MULTILIN 489 TO 889 RETROFIT KIT – INSTRUCTION MANUAL...
  • Page 21: Series Relay Mounting The 889 Retrofit Kit

    CHAPTER 3: INSTALLING THE 8 SERIES RELAY MOUNTING THE 889 RETROFIT KIT Mounting the 889 Retrofit Kit With the retrofit kit, the draw-out and insertion mechanism remains the same. The depth of the new terminal blocks is a close match to the depth of the 489 terminal blocks due to the depth reduction collar included in the Retrofit Kit.
  • Page 22 MOUNTING THE 889 RETROFIT KIT CHAPTER 3: INSTALLING THE 8 SERIES RELAY Insert the new 889 relay inside the newly mounted Retrofit Kit case. Step 6 Step 5 MULTILIN 489 TO 889 RETROFIT KIT – INSTRUCTION MANUAL...
  • Page 23 Chapter 4: Electrical Installation Electrical Installation This chapter shows the electrical wiring diagram translations from Multilin 489 relays to Multilin 889 relays. For complete wiring diagrams for each relay, refer to the appropriate product Instruction Manual available on our website: www.gegridsolutions.com/multilin...
  • Page 24 CHAPTER 4: ELECTRICAL INSTALLATION BASIC COMMS COMMS PORT 4 PORT 5 PORT 1 BANK - J1 BANK - K1 BANK - J2 BANK - K2 AC ANALOG INPUTS Figure 4-1: Rear Terminal Layout of the 8 Series Platform MULTILIN 489 TO 889 RETROFIT KIT – INSTRUCTION MANUAL...
  • Page 25 CHAPTER 4: ELECTRICAL INSTALLATION AMBIENT TEMPERATURE CABLE SHIELD TO BE GROUNDED AT PLC/COMPUTER END ONLY ANY MEASURED OR METERED ANY MEASURED OR 892842A1.pdf ANALOG PARAMETER METERED ANALOG PARAMETER OUTPUTS INPUTS Figure 4-2: Typical 889 Wiring Diagram MULTILIN 489 TO 889 RETROFIT KIT – INSTRUCTION MANUAL...
  • Page 26: 4: Electrical 489 To 889 Equivalent Terminal Block Mappings

    489 TO 889 EQUIVALENT TERMINAL BLOCK MAPPINGS CHAPTER 4: ELECTRICAL INSTALLATION 489 to 889 Equivalent Terminal Block Mappings Figure 4-3: 489 Terminal Blocks A15 A16 A19 A20 A26 A27 # # 2+ RTD1 RTD2 RTD3 RTD4 RTD5 RTD6 ANALOG OUTPUTS ANALOG INPUTS + C1...
  • Page 27: Installation 489 To 889 Slots J&K: Ct/Vt Connections

    CHAPTER 4: ELECTRICAL INSTALLATION 489 TO 889 SLOTS J&K: CT/VT CONNECTIONS 489 to 889 SLOTS J&K: CT/VT Connections DIRECTION OF POWER FLOW FOR POSITIVE WATTS POSITIVE DIRECTION OF LAGGING VARS NEUTRAL SIDE CTs TERMINAL SIDE CTs BREAKER (52) Phase A Phase B GENERATOR Phase C...
  • Page 28: To 889 Slots J&K: Ct/Vt Connections

    489 TO 889 SLOTS J&K: CT/VT CONNECTIONS CHAPTER 4: ELECTRICAL INSTALLATION OPEN DELTA VOLTAGE TRANSFORMER CONNECTION UNIT CIRCUIT BREAKER LOAD PHASE VOLTAGE INPUTS Figure 4-5: 489 and 889 Open Delta VT Connections Table 4–4: CT Connections Type Function Currents Ia polarity Currents Ia non-polarity Currents...
  • Page 29: 489 To 889 Slot A: Control Power And Grounding

    CHAPTER 4: ELECTRICAL INSTALLATION 489 TO 889 SLOT A: CONTROL POWER AND GROUNDING 489 to 889 Slot A: Control Power and Grounding Figure 4-6: Control Power and Grounding Table 4–5: Control Power and Grounding Type Function Power Supply Plus Power Supply Negative Power Supply Ground...
  • Page 30: 489 To 889 Slot F, H

    489 TO 889 SLOT F, H CHAPTER 4: ELECTRICAL INSTALLATION 489 to 889 Slot F, H 4.4.1 HV I/O - Contact Outputs Trip and close coil voltage monitoring is not available in 889. Note E1 and F3 from 489 do not get mapped to any terminal. If used, the functionality is limited. MULTILIN 489 TO 889 RETROFIT KIT –...
  • Page 31 CHAPTER 4: ELECTRICAL INSTALLATION 489 TO 889 SLOT F, H Table 4–6: Contact Outputs Type Function Contact Output Trip NO Contact Output Trip Comm Contact Output Trip NC Contact Output Trip Coil Supervision + Jumper from F1 to F3 Contact Output Trip Coil Supervision - Contact Output Close Coil Supervision +...
  • Page 32 489 TO 889 SLOT F, H CHAPTER 4: ELECTRICAL INSTALLATION 4.4.2 HV I/O - Contact Inputs Table 4–7: HV I/O Contact Inputs Type Function Contact inputs Assignable Input 1 F13 (CI1) Contact inputs Assignable Input 2 F14 (CI2) Contact inputs Assignable Input 3 F15 (CI3) Contact inputs...
  • Page 33: 489 To 889 Comms And Low Voltage Analog I/O

    CHAPTER 4: ELECTRICAL INSTALLATION 489 TO 889 COMMS AND LOW VOLTAGE ANALOG I/O 489 to 889 Comms and Low Voltage Analog I/O MULTILIN 489 TO 889 RETROFIT KIT – INSTRUCTION MANUAL...
  • Page 34 489 TO 889 COMMS AND LOW VOLTAGE ANALOG I/O CHAPTER 4: ELECTRICAL INSTALLATION Type Function Analog Input Input Shield Analog Input Input +24 VDC Analog Input Input 1+ Analog Input Input 2+ Analog Input Input 3+ Analog Input Input 4+ Analog Input Input Common - Analog Output...
  • Page 35: Rtds

    CHAPTER 4: ELECTRICAL INSTALLATION RTDS RTDs Jumper B9, B17 to C9, C17 to Ground on 889. Note MULTILIN 489 TO 889 RETROFIT KIT – INSTRUCTION MANUAL...
  • Page 36 RTDS CHAPTER 4: ELECTRICAL INSTALLATION Table 4–9: RTDs RTDs RTD Shield RTD1 Hot RTD1 Compensation RTD1/2 Return RTD2 Compensation RTD2 Hot RTD3 Hot RTD3 Compensation RTD3/4 Return RTD4 Compensation RTD4 Hot RTD5 Hot RTD5 Compensation RTD5/6 Return RTD6 Compensation RTD6 Hot RTD7 Hot RTD7 Compensation RTD7/8 Return...
  • Page 37: A: Warranty And Warranty

    This Appendix includes the warranty and revision history. Warranty For products shipped as of 1 October 2013, GE warrants most of its GE manufactured products for 10 years. For warranty details including any limitations and disclaimers, see our Terms and Conditions at https://www.gegridsolutions.com/multilin/warranty.htm...
  • Page 38: Warranty

    REVISION HISTORY CHAPTER A: WARRANTY AND REVISION HISTORY MULTILIN 489 TO 889 RETROFIT KIT – INSTRUCTION MANUAL...

This manual is also suitable for:

Multilin 489