JCM iPRO-100-SH2-RC Operation And Maintenance Manual
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JCM iPRO-100-SH2-RC Operation And Maintenance Manual

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website: http://www.jcmglobal.com
iPRO-RC
Series
™
Banknote Recycler
Operation and Maintenance
Manual
(Revision 3)
P/N 960-000164R_Rev. 3 {EDP #213631}
Issue #4088-SME-00-03
© 2018, JAPAN CASH MACHINE CO., LTD.

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Summary of Contents for JCM iPRO-100-SH2-RC

  • Page 1 website: http://www.jcmglobal.com iPRO-RC Series ™ Banknote Recycler  Operation and Maintenance Manual (Revision 3) P/N 960-000164R_Rev. 3 {EDP #213631} Issue #4088-SME-00-03 © 2018, JAPAN CASH MACHINE CO., LTD.
  • Page 2 2. When an end user duplicates the Manual to maintain operation of the product or operate the product in general.  JCM retains all rights to amend, alter, change or delete any portion of this Manual in whole, or in part, or add items ...

  • Page 3: Table Of Contents

    JCM American ........................1-10 Europe, Middle East, Africa & Russia ..................1-10 JCM Europe GmbH ......................1-10 UK & Ireland ...........................1-10 JCM Europe (UK Office) ......................1-10 Asia and Oceania ........................1-10 JCM Gold (HK) Ltd......................1-10 JAPAN CASH MACHINE CO., LTD.(HQ) ................1-10 2 INSTALLATION ....................2-1 Installation Procedure ....................
  • Page 4 Europe, Middle East, Africa & Russia ..................3-1 JCM Europe GmbH ....................... 3-1 UK & Ireland ..........................3-1 JCM Europe (UK Office) ......................3-1 Asia and Oceania ........................3-1 JCM Gold (HK) Ltd........................ 3-1 JAPAN CASH MACHINE CO., LTD. (HQ) ................3-1 4 DISASSEMBLY/REASSEMBLY .................
  • Page 5 Frame Unit Wiring Diagram (Partial) ..................5-3 6 PERFORMANCE TESTS ..................6-1 Download and Installation  Workbench Tool Requirements ..................6-1 JCM Tool Suite Standard Edition Installation ..............6-1 JCM Tool Suite Standard Edition .................. 6-3 Firmware Download Procedure ..................6-3 Calibration ........................6-5 When to Calibrate ........................6-5...
  • Page 6 iPRO-RC™ Series Banknote Recycler Table of Contents Page Get All Sensor State ......................6-13 Performance Test without a PC .................. 6-14 Performance Test without PC Procedure ................6-15 Banknote Acceptance Test ....................6-15 7 EXPLODED VIEWS AND PARTS LISTS ............7-1 Entire iPRO-RC Unit Exploded View ................
  • Page 7 iPRO-RC™ Series Banknote Recycler Table of Contents Page WBA-SH2 Cash Box Exploded View 4 ............... 7-39 WBA-SH2 Cash Box Parts List 4 ................... 7-40 WBA-SH2 Cash Box Exploded View 5 ............... 7-41 WBA-SH2 Cash Box Parts List 5 ................... 7-42 iPRO-RC Large Cash Box Frame Unit Exploded View ..........
  • Page 8 iPRO-RC™ Series Banknote Recycler THIS PAGE INTENTIONALLY LEFT BLANK P/N 960-000164R_Rev. 3 {EDP #213631} © 2018, JAPAN CASH MACHINE CO., LTD.
  • Page 9 iPRO-RC™ Series Banknote Recycler List of Figures Page Figure 1-1 iPRO-RC Unit Assembly ..............1-1 Figure 1-2 Precautionary Symbols ................ 1-2 Figure 1-3 Unacceptable Banknotes ..............1-4 Figure 1-4 Banknote Storage Insertion Cautions ..........1-4 Figure 1-5 iPRO-RC Component Names .............. 1-5 iPRO-RC Banknote Recycler Standard Unit with Bezel ...
  • Page 10 iPRO-RC™ Series Banknote Recycler List of Figures Page Figure 4-1 Power Source Circuit Board Removal ..........4-1 Figure 4-2 Lifter Motor Encoder Circuit Board Assembly Removal ....... 4-2 Figure 4-3 Connector & Harness Removals ............4-2 Figure 4-4 Recycler CPU Circuit Board Removal ..........4-2 Figure 4-5 Emission Side Double Note Sensor Removal ........
  • Page 11 Installation Status Confirmation ............6-2 Figure 6-9 Installation Completion Screen ............6-2 Figure 6-10 JCM Tool Suite Short-cut Icon ............. 6-3 Figure 6-11 JCM Tool Suite Standard Edition ............6-3 Figure 6-12 iPRO-RC DIP Switch Setting ............... 6-3 Figure 6-13 DIP Switch Location ................6-3 Figure 6-14 Select Download ..................
  • Page 12 iPRO-RC™ Series Banknote Recycler List of Figures Page Figure 6-28 Model Information Screen ..............6-6 Figure 6-29 iPRO-RC Maintenance Tool Screen 1 ..........6-6 Figure 6-30 iPRO-RC Maintenance Tool Screen 2 ..........6-6 Figure 6-31 iPRO-RC Maintenance Tool Screen 3 ..........6-7 Figure 6-32 iPRO-RC Maintenance Tool Screen 4 ..........
  • Page 13 iPRO-RC™ Series Banknote Recycler List of Figures Page Figure 7-12 iPRO-RC Rear Transport Assembly 1 Exploded View ....... 7-23 Figure 7-13 iPRO-RC Rear Transport Assembly 2 Exploded View ....... 7-25 Figure 7-14 iPRO-RC Rear Transport Assembly 3 Exploded View ....... 7-27 Figure 7-15 iPRO-RC Rear Transport Assembly 4 Exploded View .......
  • Page 14 iPRO-RC™ Series Banknote Recycler THIS PAGE INTENTIONALLY LEFT BLANK P/N 960-000164R_Rev. 3 {EDP #213631} © 2018, JAPAN CASH MACHINE CO., LTD.
  • Page 15 iPRO-RC™ Series Banknote Recycler List of Tables Page Table 1-1 iPRO-RC Model Number Specifications ..........1-2 Table 1-2 iPRO-RC Type Specifications ............... 1-2 Table 1-3 iPRO-RC Software No. Specifications ..........1-2 Table 1-4 iPRO-RC Technical Specifications ............1-6 Table 1-5 iPRO-RC Environmental Specifications ..........
  • Page 16 iPRO-RC™ Series Banknote Recycler List of Tables Page Table 7-15 iPRO-RC Rear Transport Assembly 4 Parts List ........ 7-30 Table 7-16 iPRO-RC Rear Transport Assembly 5 Parts List ........ 7-32 Table 7-17 iPRO-RC Rear Transport Assembly 6 Parts List ........ 7-34 Table 7-18 WBA-SH2 Cash Box Parts List 1 ............

  • Page 17: Ipro-Rc™ Series

    iPRO-RC™ Series Banknote Recycler S e c t i o n 1 1 GENERAL INFORMATION Description This section provides a general overview of the  In order to make operation of this device easier and iPRO-RC™ Series Banknote Recycler (iPRO-100- make navigation within this manual simpler, the SH2-RC;...

  • Page 18: Model Descriptions

    1 = Thumb Twist Lock Fastener for the Cash Box Table 1-2 iPRO-RC Type Specifications *. Contact each region’s local JCM representative for details. Type: * 0 0 - 0 0 - * * 1 * * * * * * * * * †.

  • Page 19: User Cautions

    General Information iPRO-RC™ Series Banknote Recycler Section 1 The Figure 1-2 symbols are defined as follows: 2. When reassembling a Unit’s Section, ensure that each part is replaced in its correct location. ) Do not insert a torn, folded, or wet  1.

  • Page 20: Banknote Fitness Requirements

    Banknote bundle to form a downward angled cash handling. structure (Figure 1-4 a). • The JCM patented Anti-Pullback Mechanism 6. Verify that the Holographic image portion of a provides powerful protection against Banknote Banknote is always at the front end of the inser- tion direction (Figure 1-4 b).

  • Page 21: Component Names

    General Information iPRO-RC™ Series Banknote Recycler Section 1 Component Names Figure 1-5 illustrates the iPRO-RC™ component names and locations. Figure 1-5 iPRO-RC Component Names C: Front Panel Access Rear Side Front Side Optional Lock NOTE: The Optional Lock is Recycler Unit Assembly available for installation on either the right or left side of an iPRO-RC Unit.

  • Page 22: Specifications

    *. Refer to the “Software Information Sheet” for each Country’s Acceptance Rate parameters. †. Banknote size widths are limited by the specific Guide Types inserted. ‡. Contact each region’s local JCM representative if the Banknote length is over 165mm (6.49 in.). **.Refer to the specific Country’s Barcode Coupon Specification for more details.

  • Page 23: Environmental Specifications

    General Information iPRO-RC™ Series Banknote Recycler Section 1 Environmental Specifications Table 1-5 iPRO-RC Environmental Specifications Operating Temperature: 5ºC to +50ºC (41ºF to 122ºF) Storage Temperature: -20ºC to +60ºC (-4ºF to 140ºF) Relative Operating Humidity: 30% to 85% RH (non-condensing) Relative Storage Humidity: 30% to 85% RH (non-condensing) Visible Light Sensitivity: Avoid contact with direct Sunlight...

  • Page 24: Unit Dimensions

    Section 1 iPRO-RC™ Series Banknote Recycler General Information Unit Dimensions Entire Unit Outside Dimensions Figure 1-6 illustrates the iPRO-RC™ Unit with the Bezel, Bezel Spacer and 400 Note Cash Box outside dimensions. Figure 1-6 iPRO-RC Banknote Recycler Stan- dard Unit with Bezel Outside Dimensions UBA/iPRO Bezel Unit Bezel Spacer MAX DEPTH7mm...

  • Page 25: Entire Unit Outside Dimensions (Continued)

    General Information iPRO-RC™ Series Banknote Recycler Section 1 Entire Unit Outside Dimensions (Continued) Figure 1-8 illustrates the iPRO-RC™ Unit with the Bezel, Bezel Spacer and 800 Note Cash Box outside dimensions. Figure 1-8 iPRO-RC Banknote Recycler Stan- dard Unit with Bezel Outside Dimensions UBA/iPRO Bezel Unit Bezel Spacer MAX DEPTH7mm...

  • Page 26: Technical Contact Information

    UK & Ireland JCM E (UK O UROPE FFICE Phone: +44 (0) 190-837-7331 The JCM Website for all locations is: http://www.jcmglobal.com Fax: +44 (0) 190-837-7834 Unit B, Third Avenue Denbigh West Business Park Bletchley, Milton Keynes, Buckinghamshire MK1 1DH, UK E-mail: support@jcmglobal.eu...

  • Page 27: Installation

    Series Banknote iPRO-RC Frame into its intended location ™ Recycler Unit (iPRO-100-SH2-RC; iPRO-RC™). using four (4) M4 Phillips Head Screws. To bolt The information within contains the  the Frame down from the inside, place the screws...

  • Page 28: Cable Interconnection

    Section 2 iPRO-RC™ Series Banknote Recycler Installation Cable Interconnection Table 2-2 iPRO-RC Unit DIP Switch Settings Figure 2-3 illustrates the Cable interconnection iPRO-RC Unit DIP Switches requirements between the iPRO-RC™ and a Host Machine. Figure 2-3 Cable Interconnection Switch Switch ON Switch OFF Reserved Reserved...
  • Page 29 Installation iPRO-RC™ Series Banknote Recycler Section 2 DIP Switches also select the ICB or Recycler options (Table 2-4). Table 2-4 RC Selection Switch Configuration Switch 2 Switch 4 Description iPRO™ Unit without an RC Unit (When the ICB Expansion Circuit Board is installed) iPRO™...

  • Page 30: Connector Pin Assignments

    Section 2 iPRO-RC™ Series Banknote Recycler Installation Connector Pin Assignments Table 2-5 lists the USB Interface Connector Pin Assignments. Table 2-5 USB Interface Connection Pin Assignments Socket (Transport Unit Side): DRA-20PC-FO (JAE) Contact (Transport Unit Side): D02-22-26P-10000 (JAE) Socket (Frame Side): DRA-20SC-FO (JAE) Contact (Frame Side): D02-22-26S-10000 (JAE)/D02-22-22S-10000 (JAE) (Terminal# 3, 13) Recommended Wires: Slit Wire UL1061 AWG #26 Pin No.

  • Page 31: Connector Pin Assignments (Continued)

    Installation iPRO-RC™ Series Banknote Recycler Section 2 Connector Pin Assignments (Continued) Table 2-6 lists the Photo Coupler Interface Connector Pin Assignments. Table 2-6 Photo Coupler Interface Connection Pin Assignments Socket (Transport Unit Side): DRA-20PC-FO (JAE) Contact (Transport Unit Side): D02-22-26P-10000 (JAE) Socket (Frame Side): DRA-20SC-FO (JAE) Contact (Frame Side): D02-22-26S-10000 (JAE)/D02-22-22S-10000 (JAE) (Terminal# 3, 13) Recommended Wires: Slit Wire UL1061 AWG #26...

  • Page 32: Connector Pin Assignments (Continued)

    Section 2 iPRO-RC™ Series Banknote Recycler Installation Connector Pin Assignments (Continued) Table 2-7 lists the RS232C Interface Connector Pin Assignments. Table 2-7 RS232C Interface Connection Pin Assignments Socket (Transport Unit Side): DRA-20PC-FO (JAE) Contact (Transport Unit Side): D02-22-26P-10000 (JAE) Socket (Frame Side): DRA-20SC-FO (JAE) Contact (Frame Side): D02-22-26S-10000 (JAE)/D02-22-22S-10000 (JAE) (Terminal# 3, 13) Recommended Wires: Slit Wire UL1061 AWG #26 Pin No.

  • Page 33: Connector Pin Assignments (Continued)

    Installation iPRO-RC™ Series Banknote Recycler Section 2 Connector Pin Assignments (Continued) Table 2-8 lists the ccTalk Interface Connector Pin Assignments. Table 2-8 ccTalk Interface Connection Pin Assignments Socket (Transport Unit Side): DRA-20PC-FO (JAE) Contact (Transport Unit Side): D02-22-26P-10000 (JAE) Socket (Frame Side): DRA-20SC-FO (JAE) Contact (Frame Side): D02-22-26S-10000 (JAE)/D02-22-22S-10000 (JAE) (Terminal# 3, 13) Recommended Wires: Slit Wire UL1061 AWG #26 Pin No.

  • Page 34: Connector Pin Assignments (Continued)

    Section 2 iPRO-RC™ Series Banknote Recycler Installation Connector Pin Assignments (Continued) Table 2-9 lists the iPRO-RC™ Power Supply Pin Assignments. Table 2-9 Power Supply Pin Assignments Header Type: 53426-0410 (MOLEX) Contact Type: 50351-8100 (MOLEX) Housing: 51103-0400 (MOLEX) Recommended Wires: Slit Wire UL1007 AWG #22-24 Pin No.

  • Page 35: Preventive Maintenance

    Installation iPRO-RC™ Series Banknote Recycler Section 2 Preventive Maintenance 2. Press the Restore Pushbutton on the Recycler Unit (Review Figure 1-5 G). Restoring Banknotes  NOTE: The Banknotes in the RC1-Bin Space and the RC2-Bin To restore Banknotes into the Recycle Unit, per- Space will be retrieved note-by-note form one (1) of the following two (2) procedures: into the Cash Box.

  • Page 36: Dispense Settings

    Section 2 iPRO-RC™ Series Banknote Recycler Installation Dispense Settings 6. If the Banknote jam location is still not visible, pull the Cash Box out of the Frame  Dispensing Banknotes from the RC1-Bin Space (Figure 2-7 e) and remove the jammed Banknote from inside the Frame Unit ...
  • Page 37 Installation iPRO-RC™ Series Banknote Recycler Section 2 Caution: DO NOT use alcohol, solvents, abrasive cleaning agents, or citrus based cleaners that can damage the plastic surface of the device when cleaning it. The lenses can become clouded by chemical evaporation residue that may cause acceptance errors.

  • Page 38: Sensor And Roller Locations

    Section 2 iPRO-RC™ Series Banknote Recycler Installation Sensor and Roller Locations Figure 2-10 illustrates the various iPRO-RC™ Unit’s sensor cleaning locations. Table 2-11 lists the iPRO- RC™ sensor type cleaning methods. Figure 2-10 iPRO-RC Sensor Cleaning NOTE: Disassemble the RC Banknote Path Race and clean the Pick Rollers using a slightly damp (not wet), lint-free Micro-fiber cloth.

  • Page 43: Standard Interface Circuit Schematics

    Installation iPRO-RC™ Series Banknote Recycler Section 2 Standard Interface Circuit Schematics (Continued) Figure 2-15 illustrates the iPRO-RC™ Bezel Circuit Interface Schematic Diagram Figure 2-15 iPRO-RC Bezel Circuit Interface Schematic Diagram Bezel Side Validator Side Figure 2-15 iPRO-RC Bezel Circuit Interface Schematic Diagram P/N 960-000164R_Rev.

  • Page 44: Operational Flowchart

    Section 2 iPRO-RC™ Series Banknote Recycler Installation Operational Flowchart Figure 2-16 depicts a typical iPRO-RC™ Primary Sequence flow process. Figure 2-16 iPRO-RC Operational Flowchart (Primary Sequence) Apply Power to the Unit. a) Initializing A) Return from “h” or “d” in this Flow b) Stand-by c) Is Acceptance inhibited? d) External LED extinguished...

  • Page 45: Operational Flowchart (Continued)

    Installation iPRO-RC™ Series Banknote Recycler Section 2 Operational Flowchart (Continued) Figure 2-17 depicts a typical iPRO-RC™ Validation flow process. Figure 2-17 iPRO-RC Operational Flowchart B1) Return from Figure 2-16 “Primary Sequence”  (Validation) Flow on page2-18 of this Service Manual a) Intake the Banknote b) Centering the Banknote c) Transporting the Banknote...
  • Page 46 Section 2 iPRO-RC™ Series Banknote Recycler Installation Operational Flowchart (Continued) Figure 2-18 depicts a typical iPRO-RC™ Recycler Unit Stacking flow process. Figure 2-18 iPRO-RC Operational Flowchart C1) Return from Figure 2-17 “Validation” Flow on (Stacking/Recycler Unit) page2-19 of this Service Manual a) Transporting the Banknote to the Recycler Unit b) Is the Banknote transporting to the Recycler Unit? c) Was transportation retried three (3) time?

  • Page 47: Operational Flowchart (Continued)

    Installation iPRO-RC™ Series Banknote Recycler Section 2 Operational Flowchart (Continued) Figure 2-19 depicts a typical iPRO-RC™ Cash Box Stacking flow process. Figure 2-19 iPRO-RC Operational Flowchart C2) Return from Figure 2-17 “Validation” Flow on (Stacking/Cash Box) page2-19 of this Service Manual a) Transporting the Banknote to the Cash Box b) Is the Banknote transporting to the Cash Box? c) Was transportation retried three (3) time?

  • Page 48: Operational Flowchart (Continued)

    Section 2 iPRO-RC™ Series Banknote Recycler Installation Operational Flowchart (Continued) Figure 2-20 depicts a typical iPRO-RC™ Dispensing flow process. Figure 2-20 iPRO-RC Operational Flowchart B2) Return from the Figure 2-16 “Primary  (Dispensing) Sequence” Flow on page2-18 of this Service Manual a) Transporting the Banknote b) Sampling the Banknote data...

  • Page 49: Operational Flowchart (Continued)

    Installation iPRO-RC™ Series Banknote Recycler Section 2 Operational Flowchart (Continued) Figure 2-21 depicts a typical iPRO-RC™ Abnormal Error flow process. Figure 2-21 iPRO-RC Operational Flowchart E) Return from the Figure 2-20 “Dispensing”  (Abnormal Error) Flow on page2-22 of this Service Manual a) Was transportation retried two (2) times? (*6) b) Sending Abnormal Signal c) Is a Banknote being dispensed from the Recycler ...

  • Page 50: Operational Flowchart (Continued)

    Section 2 iPRO-RC™ Series Banknote Recycler Installation Operational Flowchart (Continued) Figure 2-22 depicts a typical iPRO-RC™ Retrieving flow process. Figure 2-22 iPRO-RC Operational Flowchart B3) Return from the Figure 2-16 “Primary Sequence”  (Retrieving) Flow chart on page2-18 of this Service Manual a) Transporting the Banknote b) Is a Banknote being dispensed from the Recycler ...

  • Page 51: Operational Flowchart (Continued)

    Installation iPRO-RC™ Series Banknote Recycler Section 2 Operational Flowchart (Continued) Figure 2-23 depicts a typical iPRO-RC™ Retrieving/Cash Box flow process. Figure 2-23 iPRO-RC Operational Flowchart C3) Return from Figure 2-22 “Retrieving”  (Retrieving/Cash Box) Flowchart on page2-24 of this Service Manual a) Transport the Banknote to the Cash Box b) Is the Banknote being transported to the ...
  • Page 52 Section 2 iPRO-RC™ Series Banknote Recycler Installation THIS PAGE INTENTIONALLY LEFT BLANK P/N 960-000164R_Rev. 3 {EDP #213631} © 2018, JAPAN CASH MACHINE CO., LTD. 2 - 2 6...

  • Page 53: Communications

    UK & Ireland JCM E (UK O UROPE FFICE Phone: +44 (0) 190-837-7331 The JCM Website for all locations is: Fax: +44 (0) 190-837-7834 http://www.jcmglobal.com Unit B, Third Avenue Denbigh West Business Park Bletchley, Milton Keynes, Buckinghamshire MK1 1DH, UK E-mail: support@jcmglobal.eu...
  • Page 54 iPRO-RC™ Series Banknote Recycler THIS PAGE INTENTIONALLY LEFT BLANK P/N 960-000164R_Rev. 3 {EDP #213631} © 2018, JAPAN CASH MACHINE CO., LTD. 3 - 2...

  • Page 55: Disassembly/Reassembly

    4 DISASSEMBLY/REASSEMBLY This section provides disassembly and reassembly instructions for the iPRO-RC™ Series Banknote Power Source Board Removal Recycler (iPRO-100-SH2-RC; iPRO-RC™). This To remove the Power Source Circuit Board, pro- section contains the following information: ceed as follows: NOTE: Calibration is required after 1.

  • Page 56: Recycler Cpu Board Assy Removal

    Section 4 iPRO-RC™ Series Banknote Recycler Disassembly/Reassembly Figure 4-2 Lifter Motor Encoder Circuit Board Figure 4-4 Recycler CPU Circuit Board Assembly Removal Removal Figure 4-2 Lifter Motor Encoder Circuit Board Assembly Removal Recycler CPU Board  Assy Removal To remove the Recycler CPU Circuit Board Assem- bly, proceed as follows: 1.

  • Page 57: Lifter Motor Assy Removal

    Disassembly/Reassembly iPRO-RC™ Series Banknote Recycler Section 4 NOTE: Ensure that the Parallel Pin Figure 4-5 Emission Side Double Note Sensor (Figure 4-7 c) does not fall out when Removal removing the Gear. 3. Remove the two (2) Mounting Screws (Figure 4-7 &...

  • Page 58: Upper & Lower Full Sensor Led/ Upper & Lower End Sensor Pt/ Lifter Home Position Sensor Led & Pt Removal

    Section 4 iPRO-RC™ Series Banknote Recycler Disassembly/Reassembly 3. Tilt the Rear Transport Assembly (Figure 4-9 a) 6. Remove the four (4) Sensor Covers (Figure 4-12 backward and out of the Frame. ); the Upper & Lower Full Sensor PTs (Figure 4-12 &...

  • Page 59: Upper & Lower Flapper Pusher Lever Solenoid Removal

    Disassembly/Reassembly iPRO-RC™ Series Banknote Recycler Section 4 e) in place, and separate the Frame Guide 3 from NOTE: When re-assembling both the Right Frame. the Upper and Lower Flapper 3. Remove the six (6) Sensor Covers (Figure 4-14 Solenoids, pull upward in the ) and remove the Upper &...

  • Page 60: Banknote Transaction Sensor/Transport Unit Encoder Board & Double Note Sensor Pt Removal

    Section 4 iPRO-RC™ Series Banknote Recycler Disassembly/Reassembly Figure 4-16 Flapper Open/Close Circuit Board Figure 4-17 Banknote Transaction Sensor/ Removals Transport Unit Encoder Circuit Board & Double Note Sensor Removal Figure 4-17 Banknote Transaction Sensor/ Transport Unit Encoder Circuit Board Figure 4-16 Flapper Open/Close Circuit &...

  • Page 61: Recycler Encoder Board Removal

    Disassembly/Reassembly iPRO-RC™ Series Banknote Recycler Section 4 Recycler Encoder Board Removal Figure 4-20 Gear & Shaft Removal To remove the Recycler Encoder Circuit Board, proceed as follows: 1. Remove each of the four (4) Mounting Screws (Figure 4-19 & ) retaining two (2) Rear Transport Gear Covers (Figure 4-19 &...

  • Page 62: Timing Belt Removal

    Section 4 iPRO-RC™ Series Banknote Recycler Disassembly/Reassembly Timing Belt Removal Figure 4-23 Timing Belt Cover Removals To remove the Timing Belt, proceed as follows: 1. Remove the two (2) Mounting Screws (Figure 4- & ) retaining the Rear Transport Upper Frame (Figure 4-22 b) in place, and take the Rear Transport Upper Frame off of the Rear Transport Assembly.

  • Page 63: Feed Roller Removal

    Disassembly/Reassembly iPRO-RC™ Series Banknote Recycler Section 4 Feed Roller Removal Figure 4-25 RC Centering Guide Removal To remove the Feed Roller, proceed as follows: 1. Remove the four (4) Mounting Screws (Figure 4- ) retaining the RC Course Assy. (Figure 4-28 b) in place, and remove the Race from the Cash Box Unit.

  • Page 64: Impeller And Stop Roller Removal

    Section 4 iPRO-RC™ Series Banknote Recycler Disassembly/Reassembly Figure 4-30 Feed Roller Removal Figure 4-32 Spring Removals Figure 4-30 Feed Roller Removal Impeller and Stop Roller Removal To remove the Impeller and the Stop Roller,  proceed as follows: Figure 4-32 Spring Removals 1.

  • Page 65: O-Ring (Pusher Plate) Removal

    Disassembly/Reassembly iPRO-RC™ Series Banknote Recycler Section 4 NOTE: Position the Impeller on the Figure 4-36 O-Ring Removals slotted portion of the Shaft when re- installing (Figure 4-34 & NOTE: Be sure that the Impeller wing’s direction is tilted toward the front, and that both sides of the wings are set in a parallel position as shown in the Figure 4-34 re-...

  • Page 66: Pusher Plate Re-Installation

    Section 4 iPRO-RC™ Series Banknote Recycler Disassembly/Reassembly 6. Remove the two (2) Pulleys (Figure 4-42 & Figure 4-38 Pusher Drive Gear Removal Phillips Self from the Shaft (Figure 4-42 b), and remove the Tapping six (6) O-Rings (Figure 4-42 ) from the individual Pulleys.

  • Page 67: Wiring Diagrams

    S e c t i o n 5 5 WIRING DIAGRAMS This section provides the iPRO-RC™ Series • System Wiring Diagram Banknote Recycler (iPRO-100-SH2-RC; iPRO- • Transport & Partial Frame Unit Wiring RC™) Unit wiring diagrams for the following Diagram 1 items: •...

  • Page 68: Transport Unit & Frame Unit Wiring Diagram (Partial)

    Section 5 iPRO-RC™ Series Banknote Recycler Wiring Diagrams Transport Unit & Frame Unit Wiring Diagram (Partial) Figure 5-2 iPRO-RC Transport Unit/Frame Unit System Wiring Diagram (Part 1) 13V Output +13V 13V I/F MRESE T +24V +13V MAIN RESE T +24V I/F GND 13V I/F Frame...

  • Page 69: Figure 5-3 Ipro-Rc Frame Unit System Wiring Diagram (Part 2)

    Wiring Diagrams iPRO-RC™ Series Banknote Recycler Section 5 RAME IRING IAGRAM ARTIAL Figure 5-3 iPRO-RC Frame Unit System Wir- ing Diagram (Part 2) Frame Unit (Part 2) Recycler Circuit Board Power Source Harness +13V +13V 13V I/F 13V I/F Connected to Software Debug ICE MRESE T MRSET MAIN RESE T...
  • Page 70 Section 5 iPRO-RC™ Series Banknote Recycler Wiring Diagrams THIS PAGE INTENTIONALLY LEFT BLANK P/N 960-000164R_Rev. 3 {EDP #213631} © 2018, JAPAN CASH MACHINE CO., LTD. 5 - 4...

  • Page 71: Performance Tests

    • Download and Installation Workbench  Connector locations). The Driver and Tools Tool Requirements required for the iPRO-RC™ Calibration are • JCM Tool Suite Standard Edition Installation installed on the PC once the JCMToolSuite- • is installed. Firmware Download Procedure StandardEdition.exe...

  • Page 72: Figure 6-4 Installation File Extracting Screen

    Figure 6-9 Installation Completion Screen Screen  12. Click on the “ ” Finish Button. JCM Tool Suite Standard  This completes the “ ” installation procedure. Edition Figure 6-6 Destination Folder Screen P/N 960-000164R_Rev. 3 {EDP #213631} © 2018, JAPAN CASH MACHINE CO., LTD.

  • Page 73: Jcm Tool Suite Standard Edition

    JCM Tool Suite Standard Edition installed, the Short-cut Icon shown in Figure 6-10 will appear on the PC Desktop. Figure 6-10 JCM Tool Suite Short-cut Icon Figure 6-10 JCM Tool Suite Short-cut Icon Figure 6-13 DIP Switch Location To activate the “...

  • Page 74: Figure 6-19 Download Progress Screen

    Downloading : XX% Figure 6-19 Download Progress Screen Figure 6-17 Select Firmware 2 12. The “ JCM Downloader Suite Edition Version ” Screen will re-appear (Figure 6-18). X.XX Figure 6-19 Download Progress Screen 14. When the desired download is complete, a “...

  • Page 75: Calibration

    Performance Tests iPRO-RC™ Series Banknote Recycler Section 6 iPRO-RC Reference Paper 17. Remove power from the iPRO-RC. Set all the iPRO-RC Transport DIP Switches to Figure 6-22 illustrates the KS-087 iPRO-RC™ Reference Paper. Figure 6-21 Download Completed Screen Figure 6-22 KS-087 Reference Paper Figure 6-22 KS-087 Reference Paper Placing the Reference Paper The iPRO-RC™...

  • Page 76: Figure 6-24 Ipro Transport Dip Switch Setting

    “ ” Screen Button (Figure 6-30 Start 8. Launch the “ JCM Tool Suite Standard b) to begin the Double Note Detection Sensor ” Application and the Model information Edition Calibration Procedure. will begin appearing in the Device Information Text Fields (Figure 6-27 a).
  • Page 77 Performance Tests iPRO-RC™ Series Banknote Recycler Section 6 15. Remove the KS-087 Reference Paper from the Figure 6-33 iPRO-RC Maintenance Tool Validator Head. 16. Confirm that the message “ Screen 5 Double Note Detection ” (Figure 6-32 a) Sensor Validation Success. appears in the upper Text Field area of the Screen.

  • Page 78: Model Information Confirmation

    Section 6 iPRO-RC™ Series Banknote Recycler Performance Tests Model Information Confirmation Figure 6-36 iPRO-RC Maintenance Tool Perform the following steps to confirm the  Screen 8 iPRO-RC™ Unit’s Model Information. 1. On the “ ” Screen, iPRO-100 Maintenance Tool click on the “ ”...

  • Page 79: Reading The Model Information

    Performance Tests iPRO-RC™ Series Banknote Recycler Section 6 Figure 6-45 Loading Model Information Figure 6-42 Model Information Saving Com- Screen 2 pleted Screen Figure 6-42 Model Information Saving Completed NOTE: The Saved Model Information shown is the default information. Screen Figure 6-45 Loading Model Information Screen 2 Screen ...

  • Page 80: Individual Calibration And Performance Test

    Section 6 iPRO-RC™ Series Banknote Recycler Performance Tests Individual Calibration and  Figure 6-50 Calibration Test Function Screen Performance Test Buttons This section explains the individual Calibration and Performance Testing Procedures for each Sensor within an iPRO-RC™ Unit. (Review “Sensor Cali- bration and Performance Testing”...

  • Page 81: Individual Performance Test

    Performance Tests iPRO-RC™ Series Banknote Recycler Section 6 word will again turn to Grayed-out Figure 6-53 RC Full Sensor text (Figure 6-52 b). 5. Click on the “ ” Save Sensor Data Function Screen Button (Figure 6-52 c) to reflect the saved Status in the related result Field.
  • Page 82 Section 6 iPRO-RC™ Series Banknote Recycler Performance Tests ) during the Performance Test, then NOTE: The Test Status will not appear in the appears grayed-out once the Test is complete Status Text Field unless the “ Get All Sensor ). The iPRO-RC™ LED will appear State ”...

  • Page 83: Get All Sensor State

    Performance Tests iPRO-RC™ Series Banknote Recycler Section 6 ENSOR TATE Table 6-3 Get All Sensor State Configurations Status Text Field Indication Item Description Detected Detected Detects a Banknote’s presence on the Double Note Detection Sensor (Does Double (Transport) not detect double Banknotes) Transport Sensor 1 Detects a Banknote’s presence on Transport Sensor 1 Transport Sensor 2...

  • Page 84: Performance Test Without A Pc

    Section 6 iPRO-RC™ Series Banknote Recycler Performance Tests Performance Test without a PC Table 6-4 lists the Performance Test Items and the DIP Switch Settings for the Performance Test without using a PC for testing. Table 6-4 Non-PC Performance Test Item and Configuration DIP Switches iPRO Recycler...

  • Page 85: Performance Test Without Pc Procedure

    Performance Tests iPRO-RC™ Series Banknote Recycler Section 6 Performance Test without PC Procedure Perform the following steps to execute iPRO-RC™ performance Tests No.2 through No.9 without a 1. Turn the iPRO-RC™ Power Switch to 2. Set the desired DIP Switches on the iPRO™ Transport Unit and Recycler Unit to for the desired Performance Test.
  • Page 86 Section 6 iPRO-RC™ Series Banknote Recycler Performance Tests THIS PAGE INTENTIONALLY LEFT BLANK P/N 960-000164R_Rev. 3 {EDP #213631} © 2018, JAPAN CASH MACHINE CO., LTD. 6 - 1 6...

  • Page 87: Exploded Views And Parts Lists

    • iPRO-RC Upper Course Assembly parts lists for iPRO-RC™ Series Banknote Recy- • iPRO-RC RC Space Unit Exploded View cler (iPRO-100-SH2-RC; iPRO-RC™) Unit. This iPRO-RC Rear Transport Assembly  • section contains the following information. Exploded View NOTE: Parts may be changed for •...

  • Page 88: Entire Ipro-Rc Unit Parts List

    Section 7 iPRO-RC™ Series Banknote Recycler Exploded Views and Parts Lists Entire iPRO-RC Unit Parts List Table 7-1 iPRO-RC Unit Parts List Ref No. EDP No. Description Remark 196488 UBA/iPRO-RC Frame 216287 UBA/iPRO-RC Frame (Large Cash Box) 207618 iPRO-100 Transport Unit 210726 iPRO-200 Transport Unit 236850...

  • Page 89: Ipro-Rc Frame Unit 1 Exploded View

    Exploded Views and Parts Lists iPRO-RC™ Series Banknote Recycler Section 7 iPRO-RC Frame Unit 1 Exploded View Figure 7-2 iPRO-RC Frame Unit 1 Exploded View Figure 7-2 iPRO-RC Frame Unit 1 Exploded View P/N 960-000164R_Rev. 3 {EDP #213631} © 2018, JAPAN CASH MACHINE CO., LTD. 7 - 3...

  • Page 90: Ipro-Rc Frame Unit 1 Parts List

    Section 7 iPRO-RC™ Series Banknote Recycler Exploded Views and Parts Lists iPRO-RC Frame Unit 1 Parts List Table 7-2 iPRO-RC Frame Unit 1 Parts List Ref No. EDP No. Description Remark 265015 RC Bezel Assy. 196443 UBA/iPRO-RC Upper Frame 265780 UBA/iPRO Transport Rail 196441 UBA/iPRO-RC Rear Frame...

  • Page 91: Ipro-Rc Frame Unit 2 Exploded View

    Exploded Views and Parts Lists iPRO-RC™ Series Banknote Recycler Section 7 iPRO-RC Frame Unit 2 Exploded View Figure 7-3 iPRO-RC Frame Unit 2 Exploded View Figure 7-3 iPRO-RC Frame Unit 2 Exploded View P/N 960-000164R_Rev. 3 {EDP #213631} © 2018, JAPAN CASH MACHINE CO., LTD. 7 - 5...

  • Page 92: Ipro-Rc Frame Unit 2 Parts List

    Section 7 iPRO-RC™ Series Banknote Recycler Exploded Views and Parts Lists iPRO-RC Frame Unit 2 Parts List Table 7-3 iPRO-RC Frame Unit 2 Parts List Ref No. EDP No. Description Remark 196440 UBA/iPRO-RC Base Frame 196439 UBA/iPRO-RC Middle Frame 195324 Frame Transport Guide 195323 Pinch Roller Holder...

  • Page 93: Ipro-Rc Frame Unit 3 Exploded View

    Exploded Views and Parts Lists iPRO-RC™ Series Banknote Recycler Section 7 iPRO-RC Frame Unit 3 Exploded View Figure 7-4 iPRO-RC Frame Unit 3 Exploded View Figure 7-4 iPRO-RC Frame Unit 3 Exploded View P/N 960-000164R_Rev. 3 {EDP #213631} © 2018, JAPAN CASH MACHINE CO., LTD. 7 - 7...

  • Page 94: Ipro-Rc Frame Unit 3 Parts List

    Section 7 iPRO-RC™ Series Banknote Recycler Exploded Views and Parts Lists iPRO-RC Frame Unit 3 Parts List Table 7-4 iPRO-RC Frame Unit 3 Parts List Ref No. EDP No. Description Remark 196451 RC Latch Case 196452 RC Latch Button 196472 Latch Button Spring 196453 RC Latch Left...

  • Page 95: Ipro-Rc Frame Unit 4 Exploded View

    Exploded Views and Parts Lists iPRO-RC™ Series Banknote Recycler Section 7 iPRO-RC Frame Unit 4 Exploded View Figure 7-5 iPRO-RC Frame Unit 4 Exploded View Figure 7-5 iPRO-RC Frame Unit 4 Exploded View P/N 960-000164R_Rev. 3 {EDP #213631} © 2018, JAPAN CASH MACHINE CO., LTD. 7 - 9...

  • Page 96: Ipro-Rc Frame Unit 4 Parts List

    Section 7 iPRO-RC™ Series Banknote Recycler Exploded Views and Parts Lists iPRO-RC Frame Unit 4 Parts List Table 7-5 iPRO-RC Frame Unit 4 Parts List Ref No. EDP No. Description Remark 196448 Frame Guide 3 196450 Sensor Cover 196446 Frame Guide 1 102984 Cash Box Holder B 052649...

  • Page 97: Ipro-Rc Frame Unit 5 Exploded View

    Exploded Views and Parts Lists iPRO-RC™ Series Banknote Recycler Section 7 iPRO-RC Frame Unit 5 Exploded View Figure 7-6 iPRO-RC Frame Unit 5 Exploded View Figure 7-6 iPRO-RC Frame Unit 5 Exploded View P/N 960-000164R_Rev. 3 {EDP #213631} © 2018, JAPAN CASH MACHINE CO., LTD. 7 - 1 1...

  • Page 98: Ipro-Rc Frame Unit 5 Parts List

    Section 7 iPRO-RC™ Series Banknote Recycler Exploded Views and Parts Lists iPRO-RC Frame Unit 5 Parts List Table 7-6 iPRO-RC Frame Unit 5 Parts List Ref No. EDP No. Description Remark 196449 Frame Guide 4 196450 Sensor Cover 196447 Frame Guide 2 102983 Cash Box Holder A 052649...

  • Page 99: Ipro-Rc Rc Space 1 Exploded View

    Exploded Views and Parts Lists iPRO-RC™ Series Banknote Recycler Section 7 iPRO-RC RC Space 1 Exploded View Figure 7-7 iPRO-RC RC Space 1 Exploded View Figure 7-7 iPRO-RC RC Space 1 Exploded View P/N 960-000164R_Rev. 3 {EDP #213631} © 2018, JAPAN CASH MACHINE CO., LTD. 7 - 1 3...

  • Page 100: Ipro-Rc Rc Space 1 Parts List

    Section 7 iPRO-RC™ Series Banknote Recycler Exploded Views and Parts Lists iPRO-RC RC Space 1 Parts List Table 7-7 iPRO-RC RC Space 1 Parts List Ref No. EDP No. Description Remark 251308 Door 080522 Personal Coin Lock Mini 195897 Tang 196462 Length Guide 120 (Gray) 196464...

  • Page 101: Ipro-Rc Rc Space 2 Exploded View

    Exploded Views and Parts Lists iPRO-RC™ Series Banknote Recycler Section 7 iPRO-RC RC Space 2 Exploded View Figure 7-8 iPRO-RC RC Space 2 Exploded View Figure 7-8 iPRO-RC RC Space 2 Exploded View P/N 960-000164R_Rev. 3 {EDP #213631} © 2018, JAPAN CASH MACHINE CO., LTD. 7 - 1 5...

  • Page 102: Ipro-Rc Rc Space 2 Parts List

    Section 7 iPRO-RC™ Series Banknote Recycler Exploded Views and Parts Lists iPRO-RC RC Space 2 Parts List Table 7-8 iPRO-RC RC Space 2 Parts List Ref No. EDP No. Description Remark 196465 Width Guide 67 (Red) Choose two of the three guides or no 196467 Width Guide 72 (Blue)

  • Page 103: Ipro-Rc Rc Space 3 Exploded View

    Exploded Views and Parts Lists iPRO-RC™ Series Banknote Recycler Section 7 iPRO-RC RC Space 3 Exploded View Figure 7-9 iPRO-RC RC Space 3 Exploded View Figure 7-9 iPRO-RC RC Space 3 Exploded View P/N 960-000164R_Rev. 3 {EDP #213631} © 2018, JAPAN CASH MACHINE CO., LTD. 7 - 1 7...

  • Page 104: Ipro-Rc Rc Space 3 Parts List

    Section 7 iPRO-RC™ Series Banknote Recycler Exploded Views and Parts Lists iPRO-RC RC Space 3 Parts List Table 7-9 iPRO-RC RC Space 3 Parts List Ref No. EDP No. Description Remark 195894 RC Base 195913 Table 195888 Fulcrum Shaft 195893 RC Middle Base 195887 Rack Drive Shaft...

  • Page 105: Ipro-Rc Rc Space 4 Exploded View

    Exploded Views and Parts Lists iPRO-RC™ Series Banknote Recycler Section 7 iPRO-RC RC Space 4 Exploded View Figure 7-10 iPRO-RC RC Space 4 Exploded View Figure 7-10 iPRO-RC RC Space 4 Exploded View P/N 960-000164R_Rev. 3 {EDP #213631} © 2018, JAPAN CASH MACHINE CO., LTD. 7 - 1 9...

  • Page 106: Ipro-Rc Rc Space 4 Parts List

    Section 7 iPRO-RC™ Series Banknote Recycler Exploded Views and Parts Lists iPRO-RC RC Space 4 Parts List Table 7-10 iPRO-RC RC Space 4 Parts List Ref No. EDP No. Description Remark 195890 RC Frame Assy Left 195880 Rack Guide Roller 195911 Width Guide Left 195876...

  • Page 107: Ipro-Rc Rc Space 5 Exploded View

    Exploded Views and Parts Lists iPRO-RC™ Series Banknote Recycler Section 7 iPRO-RC RC Space 5 Exploded View Figure 7-11 iPRO-RC RC Space 5 Exploded View Figure 7-11 iPRO-RC RC Space 5 Exploded View P/N 960-000164R_Rev. 3 {EDP #213631} © 2018, JAPAN CASH MACHINE CO., LTD. 7 - 2 1...

  • Page 108: Ipro-Rc Rc Space 5 Parts List

    Section 7 iPRO-RC™ Series Banknote Recycler Exploded Views and Parts Lists iPRO-RC RC Space 5 Parts List Table 7-11 iPRO-RC RC Space 5 Parts List Ref No. EDP No. Description Remark 1000 195883 RC Flapper Shaft 1001 195905 Flapper Right 1002 195901 Flapper Lever SP...

  • Page 109: Ipro-Rc Rear Transport Assembly 1 Exploded View

    Exploded Views and Parts Lists iPRO-RC™ Series Banknote Recycler Section 7 iPRO-RC Rear Transport Assembly 1 Exploded View Figure 7-12 iPRO-RC Rear Transport Assem- bly 1 Exploded View 1100 1101 1105 1102 1101 1103 1104 1101 1101 1105 1102 1103 Figure 7-12 iPRO-RC Rear Transport Assembly 1 Exploded View P/N 960-000164R_Rev.

  • Page 110: Ipro-Rc Rear Transport Assembly 1 Parts List

    Section 7 iPRO-RC™ Series Banknote Recycler Exploded Views and Parts Lists iPRO-RC Rear Transport Assembly 1 Parts List Table 7-12 iPRO-RC Rear Transport Assembly 1 Parts List Ref No. EDP No. Description Remark 1100 195318 Rear Transport Main Frame 1101 195937 Rear Transport Pulley 1 1102...

  • Page 111: Ipro-Rc Rear Transport Assembly 2 Exploded View

    Exploded Views and Parts Lists iPRO-RC™ Series Banknote Recycler Section 7 iPRO-RC Rear Transport Assembly 2 Exploded View Figure 7-13 iPRO-RC Rear Transport Assem- bly 2 Exploded View Figure 7-13 iPRO-RC Rear Transport Assembly 2 Exploded View P/N 960-000164R_Rev. 3 {EDP #213631} ©...

  • Page 112: Ipro-Rc Rear Transport Assembly 2 Parts List

    Section 7 iPRO-RC™ Series Banknote Recycler Exploded Views and Parts Lists iPRO-RC Rear Transport Assembly 2 Parts List Table 7-13 iPRO-RC Rear Transport Assembly 2 Parts List Ref No. EDP No. Description Remark Rear Transport Main Frame Assy. 1 1200 195442 Rear Transport Idler Pulley 2 1201...

  • Page 113: Ipro-Rc Rear Transport Assembly 3 Exploded View

    Exploded Views and Parts Lists iPRO-RC™ Series Banknote Recycler Section 7 iPRO-RC Rear Transport Assembly 3 Exploded View Figure 7-14 iPRO-RC Rear Transport Assem- bly 3 Exploded View Figure 7-14 iPRO-RC Rear Transport Assembly 3 Exploded View P/N 960-000164R_Rev. 3 {EDP #213631} ©...

  • Page 114: Ipro-Rc Rear Transport Assembly 3 Parts List

    Section 7 iPRO-RC™ Series Banknote Recycler Exploded Views and Parts Lists iPRO-RC Rear Transport Assembly 3 Parts List Table 7-14 iPRO-RC Rear Transport Assembly 3 Parts List Ref No. EDP No. Description Remark Rear Transport Main Frame Assy. 2 1300 195758 Timing Belt 1301...

  • Page 115: Ipro-Rc Rear Transport Assembly 4 Exploded View

    Exploded Views and Parts Lists iPRO-RC™ Series Banknote Recycler Section 7 iPRO-RC Rear Transport Assembly 4 Exploded View Figure 7-15 iPRO-RC Rear Transport Assem- bly 4 Exploded View 1400 1401 1402 1403 1405 1404 1407 1408 1400 1401 1402 1403 1405 1406 1407...

  • Page 116: Ipro-Rc Rear Transport Assembly 4 Parts List

    Section 7 iPRO-RC™ Series Banknote Recycler Exploded Views and Parts Lists iPRO-RC Rear Transport Assembly 4 Parts List Table 7-15 iPRO-RC Rear Transport Assembly 4 Parts List Ref No. EDP No. Description Remark Rear Transport Main Frame Assy. 3 1400 195929 Rear Transport Shaft 5 1401...

  • Page 117: Ipro-Rc Rear Transport Assembly 5 Exploded View

    Exploded Views and Parts Lists iPRO-RC™ Series Banknote Recycler Section 7 iPRO-RC Rear Transport Assembly 5 Exploded View Figure 7-16 iPRO-RC Rear Transport Assem- bly 5 Exploded View 1500 1507 1508 1509 1503 1511 1510 1505 1501 1502 1506 1504 1505 1506 1507...

  • Page 118: Ipro-Rc Rear Transport Assembly 5 Parts List

    Section 7 iPRO-RC™ Series Banknote Recycler Exploded Views and Parts Lists iPRO-RC Rear Transport Assembly 5 Parts List Table 7-16 iPRO-RC Rear Transport Assembly 5 Parts List Ref No. EDP No. Description Remark Rear Transport Main Frame Assy. 4 1500 005555 M2.6x6 W Washer (Small) 1501...

  • Page 119: Ipro-Rc Rear Transport Assembly 6 Exploded View

    Exploded Views and Parts Lists iPRO-RC™ Series Banknote Recycler Section 7 iPRO-RC Rear Transport Assembly 6 Exploded View Figure 7-17 iPRO-RC Rear Transport Assem- bly 6 Exploded View 1602 1601 1600 1607 1608 1607 1610 1609 1608 1606 1610 1604 1605 1603 1604...

  • Page 120: Ipro-Rc Rear Transport Assembly 6 Parts List

    Section 7 iPRO-RC™ Series Banknote Recycler Exploded Views and Parts Lists iPRO-RC Rear Transport Assembly 6 Parts List Table 7-17 iPRO-RC Rear Transport Assembly 6 Parts List Ref No. EDP No. Description Remark Rear Transport Main Frame Assy. 5 1600 144840 2.6x8 Phillips, Self Tightening, Binding 1601...

  • Page 121: Wba-Sh2 Cash Box Exploded View 1

    Exploded Views and Parts Lists iPRO-RC™ Series Banknote Recycler Section 7 WBA-SH2 Cash Box Exploded View 1 Figure 7-18 WBA-SH2 Cash Box Exploded View 1 1701 1700 1702 Figure 7-18 WBA-SH2 Cash Box Exploded View 1 WBA-SH2 Cash Box Parts List 1 Table 7-18 WBA-SH2 Cash Box Parts List 1 Ref No.

  • Page 122: Wba-Sh2 Cash Box Exploded View 2

    Section 7 iPRO-RC™ Series Banknote Recycler Exploded Views and Parts Lists WBA-SH2 Cash Box Exploded View 2 Figure 7-19 WBA-SH2 Cash Box Exploded View 2 1817 1812 1816 1811 1810 1807 1812 1816 1810 1809 1808 1815 1814 1806 1802 1813 1801 1804...

  • Page 123: Wba-Sh2 Cash Box Parts List 2

    Exploded Views and Parts Lists iPRO-RC™ Series Banknote Recycler Section 7 WBA-SH2 Cash Box Parts List 2 Table 7-19 WBA-SH2 Cash Box Parts List 2 Ref No. EDP No. Description Remark 1800 064391 Handle Plate 1801 064526 Box Handle 1802 064390 Front Box Cover 1803...

  • Page 124: Wba-Sh2 Cash Box Exploded View 3

    Section 7 iPRO-RC™ Series Banknote Recycler Exploded Views and Parts Lists WBA-SH2 Cash Box Exploded View 3 Figure 7-20 WBA-SH2 Cash Box Exploded View 3 1900 1900 Figure 7-20 WBA-SH2 Cash Box Exploded View 3 WBA-SH2 Cash Box Parts List 3 Table 7-20 WBA-SH2 Cash Box Parts List 3 Ref No.

  • Page 125: Wba-Sh2 Cash Box Exploded View 4

    Exploded Views and Parts Lists iPRO-RC™ Series Banknote Recycler Section 7 WBA-SH2 Cash Box Exploded View 4 Figure 7-21 WBA-SH2 Cash Box Exploded View 4 2015 2017 2017 2013 2011 2014 2012 2010 2007 2009 2008 2006 2005 2016 2016 2006 2017 2002...

  • Page 126: Wba-Sh2 Cash Box Parts List 4

    Section 7 iPRO-RC™ Series Banknote Recycler Exploded Views and Parts Lists WBA-SH2 Cash Box Parts List 4 Table 7-21 WBA-SH2 Cash Box Parts List 4 Ref No. EDP No. Description Remark 2000 070740 Pusher Plate 82 2001 081620 O-Ring 2002 052557 Pusher Link 1 2003...

  • Page 127: Wba-Sh2 Cash Box Exploded View 5

    Exploded Views and Parts Lists iPRO-RC™ Series Banknote Recycler Section 7 WBA-SH2 Cash Box Exploded View 5 Figure 7-22 WBA-SH2 Cash Box Exploded View 5 Figure 7-22 WBA-SH2 Cash Box Exploded View 5 P/N 960-000164R_Rev. 3 {EDP #213631} © 2018, JAPAN CASH MACHINE CO., LTD. 7 - 4 1...

  • Page 128: Wba-Sh2 Cash Box Parts List 5

    Section 7 iPRO-RC™ Series Banknote Recycler Exploded Views and Parts Lists WBA-SH2 Cash Box Parts List 5 Table 7-22 WBA-SH2 Cash Box Parts List 5 Ref No. EDP No. Description Remark 2100 064414 SH Pusher Cover 2101 064428 Cover Beam 2102 064524 Arm Spring...
  • Page 129 Exploded Views and Parts Lists iPRO-RC™ Series Banknote Recycler Section 7 Table 7-22 WBA-SH2 Cash Box Parts List 5 Ref No. EDP No. Description Remark 2141 052514 Pulley W5 A 2142 064416 Pusher Banknote Guide 2143 064430 Guide Beam 2144 064431 Roller Beam 2145...

  • Page 130: Ipro-Rc Large Cash Box Frame Unit Exploded View

    Section 7 iPRO-RC™ Series Banknote Recycler Exploded Views and Parts Lists iPRO-RC Large Cash Box Frame Unit Exploded View Figure 7-23 iPRO-RC Large Cash Box Frame Unit Exploded View 2202 2205 2200 2204 2205 2201 2204 2205 2205 2203 Figure 7-23 iPRO-RC Large Cash Box Frame Unit Exploded View iPRO-RC Large Cash Box Frame Unit Parts List Table 7-23 iPRO-RC Large Cash Box Frame Unit Parts List Ref No.

  • Page 131: Optional Lock Unit Exploded View

    Exploded Views and Parts Lists iPRO-RC™ Series Banknote Recycler Section 7 Optional Lock Unit Exploded View Figure 7-24 Optional Lock Unit Exploded View OP11 OP11 OP10 Figure 7-24 Optional Lock Unit Exploded View P/N 960-000164R_Rev. 3 {EDP #213631} © 2018, JAPAN CASH MACHINE CO., LTD. 7 - 4 5...

  • Page 132: Optional Lock Unit Parts List

    Section 7 iPRO-RC™ Series Banknote Recycler Exploded Views and Parts Lists Optional Lock Unit Parts List Table 7-24 Optional Lock Unit Parts List Ref No. EDP No. Description Remark 204987 UBA/iPRO-RC Key Bracket 204986 UBA/iPRO-RC Key Lever 204989 Key Unit Block 149984 Key Shaft 149643...

  • Page 133: Index

    iPRO-RC™ Series Banknote Recycler S e c t i o n 8 8 INDEX ...1-1 procedure for Cleaning methods of, equipment required for ...2-10 Performance Testing Communications instructions for ...6-1 criteria regarding receipt of ...3-1 Pin Assignments Table listing primary interface connector ...2-4, 2-5, 2-6, 2-7, 2-8 Precautionary Symbols Dimensions...
  • Page 134 Section 8 iPRO-RC™ Series Banknote Recycler Index THIS PAGE INTENTIONALLY LEFT BLANK © 2018, JAPAN CASH MACHINE CO., LTD. P/N 960-000164R_Rev. 3 {EDP #213631} 8 - 2...

  • Page 135: A Troubleshooting

    This section provides Troubleshooting instructions for the iPRO-RC™ Series Banknote Recycler This product allows the Operator to perform fault (iPRO-100-SH2-RC; iPRO-RC™) Unit. This  diagnosis by checking various fault Table listings section contains the following information: against the symptom, and surveying the cause(s) of •...

  • Page 136: Table A-2 Rc Unit Led Color Type Error Code Conditions

    Appendix A iPRO-RC™ Series Banknote Recycler Troubleshooting Table A-1 iPRO Unit LED Code Conditions Green LED Red LED Error Causes Communication Error occurred between the iPRO™ Transport Unit and the RC Flashes 8 times Unit. RC Unit Software download failure. Flashes 9 times Detected abnormal Banknote position during transportation.

  • Page 137: Table A-3 Recycler Unit Led Code Conditions

    Troubleshooting iPRO-RC™ Series Banknote Recycler Appendix A Table A-3 and Table A-4 list the two (2) Tri-Color LED Status/Error Code indications for the Recycler Unit Assembly. Table A-3 Recycler Unit LED Code Conditions Left LED Right LED Causes While storing Banknotes, or during an error occurring when Banknotes are being stored.

  • Page 138: Ipro-Rc Recycler Unit Width And Length Guide Replacement Procedure

    Appendix A iPRO-RC™ Series Banknote Recycler Troubleshooting iPRO-RC Recycler Unit Width and Figure A-2 Length Guide Removal Length Guide Replacement  Procedure The iPRO-RC™ Width and Length Guides located in the Recycler Unit need to be replaced by a trained Engineer or Technician using the following Procedures: Length Guide Replacement To replace the Length Guide in the Recycler Unit,...

  • Page 139: Width Guide Replacement

    Troubleshooting iPRO-RC™ Series Banknote Recycler Appendix A Width Guide Replacement 5. Reassemble the RC Race (Figure A-6 a) onto the Recycler Unit. To replace the Width Guide in the Recycler Unit, NOTE: Ensure that no space exists proceed as follows: where the RC Race curved area 1.

  • Page 140: Maintenance Equipment Requirements

    Use G# iPRO-RC Harness ccTalk *. A Product EDP Number that begins with a “G” is a Product developed by JCM-E Germany. Reference Paper Handling All JCM Reference Paper should be handled as follows: 1. Do not allow the Reference Papers to endure high temperatures and/or high humidity environments.

  • Page 141: B Glossary

    iPRO-RC™ Series Banknote Recycler A p p e n d i x B B GLOSSARY Anti-Pullback Mechanism The rotating drum located in the rear portion of the transport to prevent a Banknote from being retrieved by an attached piece of string, wire or transparent tape ... 1-4 Banknote Guide a specific length and width shim designed to center and limit a specific Country’s Banknote size for proper transport through the Validator ...
  • Page 142 ... 1-4 11 JCM Tool Suite Standard Edition a JCM PC Application Program that includes Sub- routine Programs for Downloading a File, Calibrating Sensors, examining Performance Metrics, testing Acceptor Func- tions, Enabling & Disabling the ICB Feature and viewing an image of the last Banknote accepted ...
  • Page 143 Glossary iPRO-RC™ Series Banknote Recycler Appendix B 17 Recycler The iPRO-RC, an optional add-on device for the iPRO Banknote Validator. The Recy- cler adds additional capability and functionality to the iPRO Unit by stacking, storing, and recycling Banknotes back to the customer on demand. These features are particu- larly useful during cash transactions and vending operations ...
  • Page 144 Appendix B iPRO-RC™ Series Banknote Recycler Glossary THIS PAGE INTENTIONALLY LEFT BLANK P/N 960-000164R_Rev. 3 {EDP #213631} © 2018, JAPAN CASH MACHINE CO., LTD. B - 4...
  • Page 145 iPRO-RC™ Series Banknote Recycler P/N 960-000164R_Rev. 3 {EDP #213631} © 2018, JAPAN CASH MACHINE CO., LTD.
  • Page 146 iPRO-RC™ Series Banknote Recycler Issue #4088-SME-00-03 P/N 960-000164R_Rev. 3 {EDP #213631} © 2018, JAPAN CASH MACHINE CO., LTD.

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