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iPRO-100-SH2-RC
JCM iPRO-100-SH2-RC Banknote Validator Manuals
Manuals and User Guides for JCM iPRO-100-SH2-RC Banknote Validator. We have
1
JCM iPRO-100-SH2-RC Banknote Validator manual available for free PDF download: Operation And Maintenance Manual
JCM iPRO-100-SH2-RC Operation And Maintenance Manual (146 pages)
iPRO-RC Series
Brand:
JCM
| Category:
Bank Note Validator
| Size: 9 MB
Table of Contents
Ipro-Rc™ Series
3
Table of Contents
3
List of Figures
10
List of Tables
16
1 General Information
17
Banknote Recycler
17
Description
17
Ipro-RC Unit Assembly
17
Ipro-RC™ Series
17
Model Descriptions
18
Precautions
18
Installation Cautions
19
Mounting, Dismounting & Transportation
19
User Cautions
19
Software Descriptions
18
Type Descriptions
18
Preventive Maintenance
19
Banknote Fitness Requirements
20
Banknote Storage Requirements
20
Primary Features
20
Component Names
21
Specifications
22
Technical Specifications
22
Electrical Specifications
23
Environmental Specifications
23
Structural Specifications
23
Unit Dimensions
24
Entire Unit Outside Dimensions
24
Entire Unit Outside Dimensions (Continued)
25
Technical Contact Information
26
Americas
26
Asia and Oceania
26
Europe, Middle East, Africa & Russia
26
Japan Cash Machine Co., Ltd.(Hq)
26
JCM American
26
JCM Europe (UK Office)
26
JCM Europe Gmbh
26
JCM Gold (HK) Ltd
26
UK & Ireland
26
2 Installation
27
Installation Procedure
27
Cable Interconnection
28
DIP Switch Configuration
28
Switch Configuration
28
Connector Pin Assignments
30
Connector Pin Assignments (Continued)
31
Connector Pin Assignments (Continued)
32
Connector Pin Assignments (Continued)
33
Connector Pin Assignments (Continued)
34
Preventive Maintenance
35
Restoring Banknotes
35
Restoring Banknotes Directly into the Recycler Unit
35
Restoring Banknotes Using the Ipro Transport Unit
35
Retrieving Banknotes
35
Retrieving Banknotes Directly
35
Sending Retrieved Banknotes to the Cash Box
35
Sending Retrieved Banknotes to the Cash Box by Command
35
Dispense Settings
36
Clearing a Banknote Jam
36
Cleaning Procedure
36
Sensor Cleaning Procedure
36
Sensor and Roller Locations
38
Standard Interface Circuit Schematics
43
Standard Interface Circuit Schematics (Continued)
43
Operational Flowchart
44
Operational Flowchart (Continued)
45
Operational Flowchart (Continued)
47
Operational Flowchart (Continued)
48
Operational Flowchart (Continued)
49
Operational Flowchart (Continued)
50
Operational Flowchart (Continued)
51
3 Communications
53
Americas
53
Asia and Oceania
53
Europe, Middle East, Africa & Russia
53
Japan Cash Machine Co., Ltd. (Hq)
53
JCM American
53
JCM Europe (UK Office)
53
JCM Europe Gmbh
53
JCM Gold (HK) Ltd
53
UK & Ireland
53
4 Disassembly/Reassembly
55
Tool Requirements
55
Power Source Board Removal
55
Lifter Motor Encoder Board Assy Removal
55
Figure 4-1 Power Source Circuit Board Removal
55
Recycler CPU Board Assy Removal
56
Emission Side Double Note Sensor Removal
56
Figure 4-2 Lifter Motor Encoder Circuit Board Assembly Removal
56
Figure 4-3 Connector & Harness Removals
56
Figure 4-4 Recycler CPU Circuit Board Removal
56
Lifter Motor Assy Removal
57
Upper & Lower Full Sensor Pt/Upper & Lower End Sensor LED Removal
57
Figure 4-5 Emission Side Double Note Sensor Removal
57
Figure 4-6 Lifter Motor Bracket Removal
57
Figure 4-7 Lifter Motor Assy Removal
57
Figure 4-8 Rear Frame & Middle Frame Removal
57
Upper & Lower Full Sensor LED/ Upper & Lower End Sensor PT/ Lifter Home Position Sensor LED & PT Removal
58
Figure 4-9 Rear Transport Assy Removal
58
Figure 4-10 Left Frame Plate Removal
58
Figure 4-11 Frame Guide 4 Removal
58
Figure 4-12 Full Sensor Pts and End Sensor Leds Removal
58
Figure 4-13 Frame Guide 3 Removal
58
Upper & Lower Flapper Pusher Lever Solenoid Removal
59
Flapper Open/Close Circuit Board Removal
59
Figure 4-14 Full Sensor Leds, End Sensor Pts and Lifter Home Position Sensor LED/PT Removal
59
Figure 4-15 Upper & Lower Flapper Pusher Lever Solenoid Removal
59
Banknote Transaction Sensor/Transport Unit Encoder Board & Double Note Sensor PT Removal
60
Banknote Transaction Sensor & Box Sensor Board Removal
60
Figure 4-16 Flapper Open/Close Circuit Board Removals
60
Figure 4-17 Banknote Transaction Sensor/Transport Unit Encoder Circuit Board & Double Note Sensor Removal
60
Figure 4-18 Banknote Transaction Sensor & Box Detection Circuit Board Removal
60
Recycler Encoder Board Removal
61
Upper & Lower Recycler Transport Motor Assy Removal
61
Figure 4-19 Recycler Encoder Circuit Board Removal
61
Figure 4-20 Gear & Shaft Removal
61
Figure 4-21 Recycler Transport Motors Removal
61
Timing Belt Removal
62
Pick Roller Removal
62
Figure 4-22 Rear Transport Upper Frame & Shaft Removal
62
Figure 4-23 Timing Belt Cover Removals
62
Figure 4-24 Timing Belt/Pulley Removal
62
Feed Roller Removal
63
Figure 4-25 RC Centering Guide Removal
63
Figure 4-26 End Lever Removal
63
Figure 4-27 Pick Roller Removal
63
Figure 4-28 RC Course Assy. Removal
63
Figure 4-29 Transport Race Shaft Removal
63
Impeller and Stop Roller Removal
64
Figure 4-30 Feed Roller Removal
64
Figure 4-31 Flapper Removals
64
Figure 4-32 Spring Removals
64
Figure 4-33 Impeller Shaft Removals
64
O-Ring (Pusher Plate) Removal
65
Roller Timing Belt and O-Ring Removal
65
Figure 4-34 Impeller & Stop Roller Removal
65
Figure 4-35 Pusher Mechanism Removal
65
Figure 4-36 O-Ring Removals
65
Figure 4-37 Pusher Plate Removal
65
Figure 4-38 Pusher Drive Gear Removal
66
Figure 4-40 Pusher Timing Belt Replacement
66
Figure 4-42 Pulley & O-Ring Removal
66
Figure 4-43 Pusher Plate Removal
66
Pusher Plate Re-Installation
66
5 Wiring Diagrams
67
Entire System Wiring Diagram
67
Figure 5-1 Ipro-RC Entire System Wiring Diagram (24V)
67
Transport Unit & Frame Unit Wiring Diagram (Partial)
68
Figure 5-2 Ipro-RC Transport Unit/Frame Unit System Wiring Diagram (Part 1)
68
Figure 5-3 Ipro-RC Frame Unit System Wiring Diagram (Part 2)
69
6 Performance Tests
71
Download and Installation Workbench Tool Requirements
71
JCM Tool Suite Standard Edition Installation
71
Figure 6-1 Tool and Harness Connection
71
Figure 6-2 Setup.exe Location
71
Figure 6-3 Install Shield Wizard Screen
71
Figure 6-4 Installation File Extracting Screen
72
Figure 6-5 Customer Information Screen
72
Figure 6-6 Destination Folder Screen
72
Figure 6-7 Current Settings Confirmation
72
Figure 6-8 Installation Status Confirmation
72
Figure 6-9 Installation Completion Screen
72
JCM Tool Suite Standard Edition
73
Firmware Download Procedure
73
Figure 6-10 JCM Tool Suite Short-Cut Icon
73
Figure 6-11 JCM Tool Suite Standard Edition
73
Figure 6-12 Ipro-RC DIP Switch Setting
73
Figure 6-13 DIP Switch Location
73
Figure 6-14 Select Download
73
Figure 6-15 Invalid File! Dialog Pop-Up Screen
73
Figure 6-19 Download Progress Screen
74
Calibration
75
Calibration and Testing Program
75
Calibration Tool Requirements
75
Figure 6-21 Download Completed Screen
75
Figure 6-22 KS-087 Reference Paper
75
Figure 6-23 Reference Paper Insertion
75
Ipro-RC Reference Paper
75
Placing the Reference Paper
75
Sensor Calibration and Performance Testing
75
When to Calibrate
75
Figure 6-24 Ipro Transport DIP Switch Setting
76
Figure 6-25 DIP Switch Setting
76
Figure 6-26 DIP Switch Location
76
Figure 6-27 Model Information Screen
76
Figure 6-29 Ipro-RC Maintenance Tool Screen 1
76
Figure 6-30 Ipro-RC Maintenance Tool Screen 2
76
Figure 6-38 Calibration Completed Dialog Box
78
Figure 6-39 Serial No. Screen Button Location
78
Model Information Confirmation
78
Figure 6-42 Model Information Saving Completed Screen
79
Figure 6-43 Sensor Calibration Screen Button
79
Reading the Ipro-RC Maintenance Tool Version
79
Reading the Model Information
79
Individual Calibration and Performance Test
80
Double Note Detection Sensor Calibration
80
Figure 6-48 Sensor Test Selection
80
Figure 6-49 Test Function Listing Screen
80
Figure 6-50 Calibration Test Function Screen Buttons
80
Figure 6-51 Load Sensor Data
80
Individual Calibration
80
Load Sensor Data
80
Sensor Test Screen
80
Figure 6-52 Double Note Detection Sensor
81
Figure 6-53 RC Full Sensor
81
Figure 6-54 Test Function Screen Buttons
81
Individual Performance Test
81
Get All Sensor State
83
Performance Test Without a PC
84
Banknote Acceptance Test
85
Performance Test Without PC Procedure
85
7 Exploded Views and Parts Lists
87
Entire Ipro-RC Unit Exploded View
87
Figure 7-1 Entire Ipro-RC Unit Exploded View
87
Entire Ipro-RC Unit Parts List
88
Ipro-RC Frame Unit 1 Exploded View
89
Figure 7-2 Ipro-RC Frame Unit 1 Exploded View
89
Ipro-RC Frame Unit 1 Parts List
90
Ipro-RC Frame Unit 2 Exploded View
91
Figure 7-3 Ipro-RC Frame Unit 2 Exploded View
91
Ipro-RC Frame Unit 2 Parts List
92
Ipro-RC Frame Unit 3 Exploded View
93
Figure 7-4 Ipro-RC Frame Unit 3 Exploded View
93
Ipro-RC Frame Unit 3 Parts List
94
Ipro-RC Frame Unit 4 Exploded View
95
Figure 7-5 Ipro-RC Frame Unit 4 Exploded View
95
Ipro-RC Frame Unit 4 Parts List
96
Ipro-RC Frame Unit 5 Exploded View
97
Figure 7-6 Ipro-RC Frame Unit 5 Exploded View
97
Ipro-RC Frame Unit 5 Parts List
98
Ipro-RC RC Space 1 Exploded View
99
Figure 7-7 Ipro-RC RC Space 1 Exploded View
99
Ipro-RC RC Space 1 Parts List
100
Ipro-RC RC Space 2 Exploded View
101
Figure 7-8 Ipro-RC RC Space 2 Exploded View
101
Ipro-RC RC Space 2 Parts List
102
Ipro-RC RC Space 3 Exploded View
103
Figure 7-9 Ipro-RC RC Space 3 Exploded View
103
Ipro-RC RC Space 3 Parts List
104
Ipro-RC RC Space 4 Exploded View
105
Figure 7-10 Ipro-RC RC Space 4 Exploded View
105
Ipro-RC RC Space 4 Parts List
106
Ipro-RC RC Space 5 Exploded View
107
Figure 7-11 Ipro-RC RC Space 5 Exploded View
107
Ipro-RC RC Space 5 Parts List
108
Ipro-RC Rear Transport Assembly 1 Exploded View
109
Figure 7-12 Ipro-RC Rear Transport Assembly 1 Exploded View
109
Ipro-RC Rear Transport Assembly 1 Parts List
110
Ipro-RC Rear Transport Assembly 2 Exploded View
111
Figure 7-13 Ipro-RC Rear Transport Assembly 2 Exploded View
111
Ipro-RC Rear Transport Assembly 2 Parts List
112
Ipro-RC Rear Transport Assembly 3 Exploded View
113
Figure 7-14 Ipro-RC Rear Transport Assembly 3 Exploded View
113
Ipro-RC Rear Transport Assembly 3 Parts List
114
Ipro-RC Rear Transport Assembly 4 Exploded View
115
Figure 7-15 Ipro-RC Rear Transport Assembly 4 Exploded View
115
Ipro-RC Rear Transport Assembly 4 Parts List
116
Table 7-15 Ipro-RC Rear Transport Assembly 4 Parts List
116
Ipro-RC Rear Transport Assembly 5 Exploded View
117
Figure 7-16 Ipro-RC Rear Transport Assembly 5 Exploded View
117
Ipro-RC Rear Transport Assembly 5 Parts List
118
Table 7-16 Ipro-RC Rear Transport Assembly 5 Parts List
118
Ipro-RC Rear Transport Assembly 6 Exploded View
119
Figure 7-17 Ipro-RC Rear Transport Assembly 6 Exploded View
119
Ipro-RC Rear Transport Assembly 6 Parts List
120
Table 7-17 Ipro-RC Rear Transport Assembly 6 Parts List
120
WBA-SH2 Cash Box Exploded View 1
121
Figure 7-18 WBA-SH2 Cash Box Exploded View 1
121
Table 7-18 WBA-SH2 Cash Box Parts List 1
121
WBA-SH2 Cash Box Parts List 1
121
WBA-SH2 Cash Box Exploded View 2
122
Figure 7-19 WBA-SH2 Cash Box Exploded View 2
122
Table 7-19 WBA-SH2 Cash Box Parts List 2
123
WBA-SH2 Cash Box Parts List 2
123
WBA-SH2 Cash Box Exploded View 3
124
WBA-SH2 Cash Box Parts List 3
124
WBA-SH2 Cash Box Exploded View 4
125
Figure 7-21 WBA-SH2 Cash Box Exploded View 4
125
Table 7-21 WBA-SH2 Cash Box Parts List 4
126
WBA-SH2 Cash Box Parts List 4
126
WBA-SH2 Cash Box Exploded View 5
127
Figure 7-22 WBA-SH2 Cash Box Exploded View 5
127
Table 7-22 WBA-SH2 Cash Box Parts List 5
128
WBA-SH2 Cash Box Parts List 5
128
Ipro-RC Large Cash Box Frame Unit Exploded View
130
Figure 7-23 Ipro-RC Large Cash Box Frame Unit Exploded View
130
Ipro-RC Large Cash Box Frame Unit Parts List
130
Table 7-23 Ipro-RC Large Cash Box Frame Unit Parts List
130
Optional Lock Unit Exploded View
131
Figure 7-24 Optional Lock Unit Exploded View
131
Optional Lock Unit Parts List
132
Table 7-24 Optional Lock Unit Parts List
132
8 Index
133
A Troubleshooting
135
Introduction
135
LED Indicator Conditions
135
Malfunction LED Error Codes
135
Troubleshooting Overview
135
Table A-1 Ipro Unit LED Code Conditions
135
Table A-2 RC Unit LED Color Type Error Code Conditions
136
Table A-3 Recycler Unit LED Code Conditions
137
Table A-4 Various Recycler Unit LED Flashing Error Code Conditions
137
Figure A-1 Opening the Recycler Unit Door
138
Figure A-2 Length Guide Removal
138
Figure A-3 New Length Guide Installation 1
138
Ipro-RC Recycler Unit Width and Length Guide Replacement Procedure
138
Length Guide Installation
138
Length Guide Replacement
138
Figure A-4 New Width Guide Installation 2
139
Figure A-5 New Width Guide Installation 3
139
Figure A-6 New Width Guide Installation 4
139
Width Guide Replacement
139
Additional Ipro-RC Maintenance Equipment
140
Figure A-7 Additional Maintenance Equipment Requirements
140
Maintenance Equipment Requirements
140
Reference Paper Handling
140
Table A-5 Additional Maintenance Equipment Parts List
140
B Glossary
141
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