JCM DBV Series Operation And Maintenance Manual
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JCM DBV Series Operation And Maintenance Manual

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Website: http://www.jcmglobal.com
DBV
Series
®
DBV-400
Banknote Validator
Operation and Maintenance
Manual
(Revision 1)
P/N 960-000180R_Rev. 1 {EDP #233427}
© 2016, JAPAN CASH MACHINE CO., LTD.
Issue #4107-SME-01-01

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  • Page 1 Website: http://www.jcmglobal.com Series ® DBV-400 Banknote Validator Operation and Maintenance Manual (Revision 1) P/N 960-000180R_Rev. 1 {EDP #233427} © 2016, JAPAN CASH MACHINE CO., LTD. Issue #4107-SME-01-01...
  • Page 2 2. When an end user duplicates the Manual to maintain operation of the product or operate the product in general. JCM retains all rights to amend, alter, change or delete any portion of this Manual in whole, or in part, or add items thereto without notice regarding the product or its related products.

  • Page 3: Table Of Contents

    Europe, Middle East, Africa & Russia ..................1-11 JCM Europe GmbH ......................1-11 UK & Ireland ..........................1-11 JCM Europe (UK Office) ....................... 1-11 Asia and Oceania ........................1-11 JCM Gold (HK) Ltd....................... 1-11 Japan Cash Machine Co., LTD. (HQ) ................... 1-11 2 INSTALLATION ....................
  • Page 4 JCM Europe GmbH ........................ 3-1 UK & Ireland ..........................3-1 JCM Europe (UK Office)......................3-1 Asia and Oceania ........................3-1 JCM Gold (HK) Ltd......................... 3-1 Japan Cash Machine Co., Ltd. (HQ) ..................3-1 4 DISASSEMBLY/REASSEMBLY ................4-1 Tool Requirements ...................... 4-1 CPU Circuit Board Removal ..................
  • Page 5 Page Power Supply ........................ 6-1 Installation Procedures ....................6-1 Application Software Installation..................6-1 Driver Installation Procedure ..................6-2 JCM Tool Suite Standard Edition Mode..............6-3 Download Procedures....................6-3 Software Program Download..................6-3 Calibration........................6-5 When to Calibrate......................6-5 Placing the KS-095A Reference Paper ................. 6-5 Calibration Preparation....................
  • Page 6 DBV® Series DBV-400 Banknote Validator Table of Contents Page Troubleshooting Overview ..................A-1 Fault Table Listings .....................A-1 Adjustment Error ......................A-2 Communication Error ....................A-3 LED Indication Conditions ..................A-3 LED Flash Error Code Conditions ................. A-3 LED Flash Reject Code Conditions ................A-6 Maintenance Equipment .....................A-8 DBV-400 Maintenance Equipment ................
  • Page 7 Unacceptable Banknotes ..............1-4 Figure 1-4 DBV-400 Component Names ............1-5 Figure 1-5 DBV-400 Unit With JCM Standard Bezel Outside Dimensions ..1-8 Figure 1-6 DBV-400 Unit With Snack Mask Bezel Outside Dimensions ... 1-8 Figure 1-7 DBV-400 Unit With TOB Type Bezel Outside Dimensions ....1-9 Figure 1-8 DBV-400 Unit With Euro Type Bezel Outside Dimensions ....
  • Page 8 Normal Upgrade Screen ..............6-4 Figure 6-16 Initial Download Screen ..............6-4 Figure 6-17 JCM Tool Suite Standard Edition Screen Pull-Down Menu ..... 6-4 Figure 6-18 Browse Screen Button Location ............6-4 Figure 6-19 DBV-400 Software Program Selection ..........6-4 Figure 6-20 Download Progress Screen 1 ............
  • Page 9 Figure 6-44 Write EEPROM Succeeded ............. 6-9 Figure 6-45 DS1 Switch Settings 1 ..............6-10 Figure 6-46 JCM Tool Suite Standard Edition Screen/Pull-Down Menu 2 ..6-10 Figure 6-47 Main Screen .................. 6-10 Figure 6-48 Feed Motor Test Selections ............6-11 Figure 6-49 Feed Motor Test Screen 1 .............
  • Page 10 DBV® Series DBV-400 Banknote Validator List of Figures Page Figure 6-67 DIP SW1 #8 OFF For Acceptance Test With Validation ....6-15 Figure 6-68 DIP SW1 #8 OFF For Acceptance Test Without Validation ... 6-15 Figure 6-69 Sensor Test DIP SW1 Setting ............6-15 Figure 6-70 Sensor Test DIP SW2 Setting ............
  • Page 11 DBV® Series DBV-400 Banknote Validator List of Tables Page Table 1-1 DBV-400 Model Number Specifications ..........1-2 Table 1-2 DBV-400 Type Number Specifications ..........1-2 Table 1-3 DBV-400 Software Number Specifications .......... 1-2 Table 1-4 DBV-400 Technical Specifications ............1-6 Table 1-5 DBV-400 Environmental Specifications ..........
  • Page 12 DBV® Series DBV-400 Banknote Validator List of Tables Page Table A-2 Adjustment Fault Conditions ..............A-2 Table A-3 Communication Fault Conditions ............A-3 Table A-4 LED Flash Error Codes ................A-3 Table A-5 LED Flash Reject Codes ..............A-6 Table A-6 Additional Maintenance Equipment Parts List ........A-8 P/N 960-000180R_Rev.

  • Page 13: Dbv-400 Banknote Validator

    DBV® Series DBV-400 Banknote Validator S e c t i o n 1 1 GENERAL INFORMATION This section provides a general overview of the In order to make operating this device and navigat- Series DBV-400 Banknote Validator Unit, ing within this manual easier, the following illus- ®...

  • Page 14: Product Descriptions

    1 - 9 = Reserved ing cautions pertain to all users and should be fol- Bezel (Option) lowed for safe operation. 0 = JCM Standard Bezel (Standard) 1 = Snack Mask 2 = TOB Installation Cautions 3 = Euro Bezel...

  • Page 15: Mounting, Dismounting & Transportation

    General Information DBV® Series DBV-400 Banknote Validator Section 1 5. Do not allow the Unit to endure or operate at a WARNING: To minimize risk of damage high temperature, in high humidity, and/or in a to internal printed circuit boards, never dusty environment (refer to “Environmental Specifications”...

  • Page 16: Primary Features

    Section 1 DBV® Series DBV-400 Banknote Validator General Information Primary Features The DBV-400 Banknote Validator Unit supports the following primary features: • Validation processing High-Speed Processing – speed by precision high performance Validation Sensors is less than 2 seconds, with a Banknote-to-Banknote processing speed less than 1.7 seconds.

  • Page 17: Component Names

    General Information DBV® Series DBV-400 Banknote Validator Section 1 Component Names Figure 1-4 illustrates the DBV-400 component names and locations. Figure 1-4 DBV-400 Component Names DBV-400 Unit (Without Cash Box) Validation Guide Bottom View a) Transport Unit i) USB Connector (for Maintenance) j) USB Interface Connector b) Bezel (Option) k) Interface Connector...

  • Page 18: Specifications

    Section 1 DBV® Series DBV-400 Banknote Validator General Information Specifications Technical Specifications Table 1-4 DBV-400 Technical Specifications 98% or greater Note: The following banknote types are excluded: • Banknotes with unclear graphics • Double (dual) Notes Acceptance Rate • Worn, dirty, wet, stained, torn or excessively wrinkled Banknotes •...

  • Page 19: Environmental Specifications

    General Information DBV® Series DBV-400 Banknote Validator Section 1 Environmental Specifications Table 1-5 DBV-400 Environmental Specifications Operating Temperature: -15ºC to +60ºC (5ºF to 140ºF) Storage Temperature: -20ºC to +60ºC (-4ºF to 140ºF) Relative Operating Humidity: 15% to 90% RH (non-condensed) Relative Storage Humidity: 30% to 65% RH (non-condensed) Avoid contact with direct sunlight...

  • Page 20: Unit Dimensions

    Section 1 DBV® Series DBV-400 Banknote Validator General Information Unit Dimensions Entire Unit Outside Dimensions Figure 1-5 illustrates the DBV-400 Unit with JCM Standard Bezel outside dimensions. Figure 1-5 DBV-400 Unit With JCM Standard Bezel Outside Dimensions 61.7 2x5.4 74.7 50.8...

  • Page 21: Entire Unit Outside Dimensions (Continued)

    General Information DBV® Series DBV-400 Banknote Validator Section 1 Entire Unit Outside Dimensions (Continued) Figure 1-7 illustrates the DBV-400 Unit with TOB Type Bezel outside dimensions. Figure 1-7 DBV-400 Unit With TOB Type Bezel Outside Dimensions 2-5.3 77.7 50.8 12.5 156.3 81.2 30.5...

  • Page 22: Figure 1-9 Dbv-400 Unit With Compatible Type Bezel Outside Dimensions

    Section 1 DBV® Series DBV-400 Banknote Validator General Information Entire Unit Outside Dimensions (Continued) Figure 1-9 illustrates the DBV-400 Unit with Compatible Type Bezel outside dimensions. Figure 1-9 DBV-400 Unit With Compatible Type Bezel Outside Dimensions 75.4 2-5.4 74.7 50.8 153.3 98.2 41.5...

  • Page 23: Technical Contact Information

    UK & Ireland JCM E (UK O UROPE FFICE Phone: +44 (0) 190-837-7331 The JCM website for all locations is: http://www.jcmglobal.com Fax: +44 (0) 190-837-7834 Unit B, Third Avenue Denbigh West Business Park Bletchley, Milton Keynes, Buckinghamshire MK1 1DH, UK E-mail: support@jcmglobal.eu...
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  • Page 25: Installation

    DBV® Series DBV-400 Banknote Validator S e c t i o n 2 2 INSTALLATION DIP Switch Configurations This section provides installation and operating instructions for the DBV Series DBV-400 ® This section provides the DIP Switch Block 1 ( Banknote Validator Unit.

  • Page 26: Bezel Led Default Color Settings

    Section 2 DBV® Series DBV-400 Banknote Validator Installation Bezel LED Default Color Settings To change the Bezel LED’s default color, proceed as follows: 1. Remove electrical power from the DBV-400 Unit. 2. Set the DBV-400 DIP SW1 #1, #4, #5, #6, #7 and #8 to ON (Figure 2-2).

  • Page 27: Connector Pin Assignments

    Installation DBV® Series DBV-400 Banknote Validator Section 2 Connector Pin Assignments Table 2-4 through Table 2-11 list the DBV-400 Unit’s pin assignments. MDB/Photo-Coupler Isolation Connector Pin Assignments Table 2-4 lists the DBV-400 ID-003 MDB/Photo-Coupler Isolation Connector Pin Assignments. Table 2-4 DBV-400 ID-003 MDB/Photo-Coupler Isolation Connector Pin Assignments CN1 Connector (DBV-400 Side): 74164-0118 (Molex) ™...

  • Page 28: Rs232 Connector Pin Assignments

    Section 2 DBV® Series DBV-400 Banknote Validator Installation RS232 Connector Pin Assignments Table 2-5 lists the DBV-400 ID-003 RS232 Connector Pin Assignments. Table 2-5 DBV-400 ID-003 RS232 Connector Pin Assignments CN1 Connector (DBV-400 Side): 74164-0118 (Molex) ™ Housing (Cable Side): 50-57-9309 SL Crimp Housing, Single Row, Version D, Back Ribs, 9 Circuits (Molex) ™...

  • Page 29: Ttl Connector Pin Assignments

    Installation DBV® Series DBV-400 Banknote Validator Section 2 TTL Connector Pin Assignments Table 2-6 lists the DBV-400 ID-003 TTL Connector Pin Assignments. Table 2-6 DBV-400 ID-003 TTL Connector Pin Assignments CN1 Connector (DBV-400 Side): 74164-0118 (Molex) ™ Housing (Cable Side): 50-57-9309 SL Crimp Housing, Single Row, Version D, Back Ribs, 9 Circuits (Molex) ™...

  • Page 30: Id-002 Pulse Connector Pin Assignments

    Section 2 DBV® Series DBV-400 Banknote Validator Installation ID-002 Pulse Connector Pin Assignments Table 2-7 lists the DBV-400 ID-002 Pulse Connector Pin Assignments. Table 2-7 DBV-400 ID-002 Pulse Connector Pin Assignments CN1 Connector (DBV-400 Side): 74164-0118 (Molex) ™ Housing (Cable Side): 50-57-9309 SL Crimp Housing, Single Row, Version D, Back Ribs, 9 Circuits (Molex) ™...

  • Page 31: Table 2-8 Dbv-400 Id-044 Pulse Connector Pin Assignments

    Installation DBV® Series DBV-400 Banknote Validator Section 2 ID-044 Pulse Connector Pin Assignments Table 2-8 lists the DBV-400 ID-044 Pulse Connector Pin Assignments. Table 2-8 DBV-400 ID-044 Pulse Connector Pin Assignments CN1 Connector (DBV-400 Side): 74164-0118 (Molex) ™ Housing (Cable Side): 50-57-9309 SL Crimp Housing, Single Row, Version D, Back Ribs, 9 Circuits (Molex) ™...

  • Page 32: Id-044 Serial Connector Pin Assignments

    Section 2 DBV® Series DBV-400 Banknote Validator Installation ID-044 Serial Connector Pin Assignments Table 2-9 lists the DBV-400 ID-044 Serial Connector Pin Assignments. Table 2-9 DBV-400 ID-044 Serial Connector Pin Assignments CN1 Connector (DBV-400 Side): 74164-0118 (Molex) ™ Housing (Cable Side): 50-57-9309 SL Crimp Housing, Single Row, Version D, Back Ribs, 9 Circuits (Molex) ™...

  • Page 33: Usb Interface Connector Pin Assignments

    Installation DBV® Series DBV-400 Banknote Validator Section 2 USB Interface Connector Pin Assignments Table 2-10 lists the DBV-400 USB Interface Connector Pin Assignments. Table 2-10 DBV-400 USB Interface Connector Pin Assignments CN2 Connector (DBV-400 Side):S4B-XH-A (JST) Housing (Cable Side): XHP-4B (JST) Contact (Cable Side): SXH-001T-PO.6 (JST) Pin No.

  • Page 34: Preventive Maintenance

    Section 2 DBV® Series DBV-400 Banknote Validator Installation Preventive Maintenance Clearing a Banknote Jam To retrieve a jammed Banknote located inside the Retrieving Banknotes Banknote Validator, proceed as follows: To retrieve Cash Box deposited Banknotes, perform 1. Press the Validation Guide Open/Close Latch the following steps: (Figure 2-6 a) upward and pull the Validation 1.

  • Page 35: Cleaning Procedure

    Installation DBV® Series DBV-400 Banknote Validator Section 2 Cleaning Procedure To clean the DBV-400 Validation Section, use a soft, dry (or slightly damp with water) lint-free Micro-fiber Cloth or a vacuum cleaner. Do not use any alcohol, solvents, citrus based products, or scouring agents that may cause damage to the Validation Section Sensors and/or Rollers.

  • Page 36: Sensor And Roller Locations

    Section 2 DBV® Series DBV-400 Banknote Validator Installation Sensor and Roller Locations Figure 2-10 illustrates the DBV-400 Unit’s various sensor and roller cleaning locations. Table 2-12 lists the DBV-400 sensor type cleaning methods. Figure 2-10 DBV-400 Sensor and Roller Cleaning Locations CPU Circuit Board NOTE: Clean Rollers using a lint-free slightly damp with water Micro-fiber Cloth Figure 2-10 DBV-400 Sensor and Roller Cleaning Locations...

  • Page 45: Operational Flowchart

    Installation DBV® Series DBV-400 Banknote Validator Section 2 Operational Flowchart Figure 2-18 depicts a typical DBV-400 Initialization Banknote acceptance flow process. Figure 2-18 DBV-400 Operational Flowchart (Initializing) a) Apply Power to the Unit. b) Initializing C) Return from “Stacking” Flow (Figure 2-20) c) Stand-by d) Enable Acceptance?

  • Page 46: Operational Flowchart (Continued 1)

    Section 2 DBV® Series DBV-400 Banknote Validator Installation Operational Flowchart (Continued 1) Figure 2-19 depicts a typical DBV-400 Validation Banknote acceptance flow process. Figure 2-19 DBV-400 Operational Flowchart (Validation) A) From “Initialize” Flow (Figure 2-18) a) Is the Banknote Authentic? b) Is the Banknote acceptable? c) Denomination Signal Output d) Has STACK Command been received?

  • Page 47: Communications

    UK & Ireland JCM E (UK O UROPE FFICE Phone: +44 (0) 190-837-7331 The JCM website for all locations is: Fax: +44 (0) 190-837-7834 http://www.jcmglobal.com Unit B, Third Avenue Denbigh West Business Park Bletchley, Milton Keynes, Buckinghamshire MK1 1DH, UK E-mail: support@jcmglobal.eu...
  • Page 48 Section 3 DBV® Series DBV-400 Banknote Validator Communications THIS PAGE INTENTIONALLY LEFT BLANK P/N 960-000180R_Rev. 1 {EDP #233427} © 2016, JAPAN CASH MACHINE CO., LTD. 3 - 2...

  • Page 49: Disassembly/Reassembly

    DBV® Series DBV-400 Banknote Validator S e c t i o n 4 4 DISASSEMBLY/REASSEMBLY This section provides disassembly and reassembly 2. Remove the four (4) Mounting Screws (Figure 4- through ) securing the Bezel Unit (Figure instructions for the DBV Series DBV-400 ®...

  • Page 50: Side Sensor Removal

    Section 4 DBV® Series DBV-400 Banknote Validator Disassembly/Reassembly Motor Harness Assy. Removal 5. Unplug the single (1) Connector (Figure 4-5 a). Figure 4-5 Unplugging Connector To remove the Motor Harness Assy., proceed as follows: 1. Remove the eight (8) Mounting Screws (Figure 4- ) securing the Motor Gear Cover D4 (Figure 4-8 a), and remove the Motor Gear Cover D4 from the Main Frame Assy.

  • Page 51: Outside Validation Sensor Board Removal

    Disassembly/Reassembly DBV® Series DBV-400 Banknote Validator Section 4 Outside Validation Sensor Board Figure 4-10 Validation Guide Removal Removal To remove the Outside Validation Sensor Board, proceed as follows: 1. Remove the six (6) Mounting Screws (Figure 4- through ) securing the Outside Guide Cover (Figure 4-12 a) to the Validation Guide (Figure 4-12 c).

  • Page 52: Box Base Assy. Removal

    Section 4 DBV® Series DBV-400 Banknote Validator Disassembly/Reassembly Box Base Assy. Removal To remove the Box Base Assy., proceed as follows: 1. Insert the Cash Box Disassembling Tool (8 pieces) into the indicated eight (8) spots (Figure 4-14 through ) to unlock the tabs on the Box Base Assembly (Figure 4-14 b).

  • Page 53: Wiring Diagrams

    DBV® Series DBV-400 Banknote Validator S e c t i o n 5 5 WIRING DIAGRAMS • This chapter provides for the DBV Series DBV- ® System Wiring Diagram 400 Banknote Validator Unit Wiring Diagrams for the following items: System Wiring Diagram Figure 5-1 DBV-400 System Wiring Diagram Stacker Motor Transport Motor...
  • Page 54 Section 5 DBV® Series DBV-400 Banknote Validator Wiring Diagrams THIS PAGE INTENTIONALLY LEFT BLANK P/N 960-000180R_Rev. 1 {EDP #233427} © 2016, JAPAN CASH MACHINE CO., LTD. 5 - 2...

  • Page 55: Calibration And Testing

    Figure 6-1 Tool and Harness Connections 1 and the PC If the UAC Converter shown in Table A-6 on page A-8 is preferred, refer to JCM UAC Device Operational Instructions (Part No. 960-100194R) for details on its use. a) DBV-400 Device without Cash Box...

  • Page 56: Driver Installation Procedure

    Destination Folder DBV-400 USB Drivers need to be installed on the shown in Figure 6-6 appears. PC before the JCM Tool Suite Standard Edition can Figure 6-6 Destination Folder Screen be used. To install the DBV-400 Software Driver, proceed as follows: 1.

  • Page 57: Jcm Tool Suite Standard Edition Mode

    (Figure 6-13). (I)” to proceed. This completes the DBV-400 USB Driver Software Figure 6-13 Normal Upgrade Setting installation procedure. JCM Tool Suite Standard Edition Mode The following two (2) mode feature types exist in Figure 6-13 Normal Upgrade Setting the “...

  • Page 58: Figure 6-15 Normal Upgrade Screen

    Menu. The selected Field will high- light Blue, and the Bezel LED will flash at a Green Color rate. Figure 6-17 JCM Tool Suite Standard Edition Screen Pull-Down Menu Figure 6-20 Download Progress Screen 1 10. When the download is complete, the “...

  • Page 59: Calibration

    Calibration and Testing DBV® Series DBV-400 Banknote Validator Section 6 In the case of the optional Rear-Access Cash Box, Calibration pressing the Cash Box Release Button (Figure 6- 24 a) can be skipped. This section provides instructions for performing a Pull the Rear-Access Cash Box upward (Figure 6- calibration of the DBV-400 Sensors.

  • Page 60: Figure 6-27 Placing Ks-095A Reference Paper 4

    Section 6 DBV® Series DBV-400 Banknote Validator Calibration and Testing 5. Hook the KS-095A Reference Paper Tabs into 8. Pull the KS-095A Reference Paper (Figure 6-29 both sides of the Cut-out Space on the DBV-400 b) just slightly in the direction indicated by the Unit (Figure 6-27 c).

  • Page 61: Calibration Preparation

    ” (Figure 6-31 a). Adjustment Latch (refer to Figure 1-4 n) is Closed (securely latched in the Down position on both the left and Figure 6-31 Launching JCM Tool Suite Stan- right sides). Then click the “ ” button Start dard Edition/Sensor Adjustment (Figure 6-34 a) to begin the non-paper calibration.

  • Page 62: Figure 6-36 Placing Reference Paper Message

    Section 6 DBV® Series DBV-400 Banknote Validator Calibration and Testing 5. The “ Set a reference paper and click the start Figure 6-39 Second Non-Paper Calibration ” message dialogue box will appear. Place button. the KS-095A Reference Paper into the DBV-400 Device and insert the Validation Guide, then click the “...

  • Page 63: Figure 6-42 Calibration Succeeded Message

    Calibration and Testing DBV® Series DBV-400 Banknote Validator Section 6 11. Once the Serial Number Setting is completed, Calibration Data will be written on the EEPROM. When the data writing finishes normally, the “ ” message dialogue box Calibration Succeeded. appears.

  • Page 64: Performance Tests

    Bezel LED Performance Check LED_TEST Performance Test Preparation Perform the following steps to prepare the DBV- Figure 6-46 JCM Tool Suite Standard Edition 400 for the Performance Test Procedures: Screen/Pull-Down Menu 2 1. Remove electrical power from the DBV-400 Unit.

  • Page 65: Feed Motor Test

    Calibration and Testing DBV® Series DBV-400 Banknote Validator Section 6 Feed Motor Test Stacking Test Perform the following steps to begin the Feed Perform the following steps to begin the Stacking Motor Test: Test: 1. Launch the Main Screen 1. Launch the Main Screen (refer to “Performance Test Preparation”...

  • Page 66: Sensor Test

    Section 6 DBV® Series DBV-400 Banknote Validator Calibration and Testing Sensor Test Five (5) Tests exist within the Sensor Test Menu. Table 6-3 lists each Sensor Test Item function. Table 6-3 Sensor Test Items PC Screen Test Purpose Test Procedure Sensor Names Detected NOT Detected Detects that a Banknote is present at the Entrance...

  • Page 67: Dip Switch Test

    Calibration and Testing DBV® Series DBV-400 Banknote Validator Section 6 DIP Switch Test Bezel LED Test Perform the following steps to begin the DIP Perform the following steps to begin the LED Test: Switch Test: 1. Launch the Main Screen (refer to “Performance Test Preparation”...

  • Page 68: Performance Test Without A Pc

    Section 6 DBV® Series DBV-400 Banknote Validator Calibration and Testing Performance Test Without a PC See “Workbench Tool Requirements Without a PC” on page 6-1 for the Tools and Equipment interconnects necessary to perform a DBV-400 performance Test without a PC. Table 6-4 lists the items and DIP Switch 1 ( ) settings for the DBV-400 Performance Test.

  • Page 69: Acceptance Test

    Calibration and Testing DBV® Series DBV-400 Banknote Validator Section 6 Acceptance Test Sensor Test To perform the Acceptance Test, proceed as To perform the Sensor Test, proceed as follows: follows: 1. Remove electrical power from the DBV-400 Unit. 1. Remove electrical power from the DBV-400 Unit. 2.

  • Page 70: Push Button Test

    Section 6 DBV® Series DBV-400 Banknote Validator Calibration and Testing Push Button Test Figure 6-74 DIP SW1 #8 OFF for DS1 Testing To perform the Bezel LED Test, proceed as follows: 1. Connect the Power Harness and apply electrical power to the DBV-400 Unit. 2.

  • Page 71: Other Performance Tests

    Calibration and Testing DBV® Series DBV-400 Banknote Validator Section 6 Other Performance Tests To perform the other Performance Tests, proceed as follows: 1. Remove electrical power from the DBV-400 Unit. 2. Select the desired Performance Test by setting the DIP Switches as indicated in Table 6-4. 3.
  • Page 72 Section 6 DBV® Series DBV-400 Banknote Validator Calibration and Testing THIS PAGE INTENTIONALLY LEFT BLANK P/N 960-000180R_Rev. 1 {EDP #233427} © 2016, JAPAN CASH MACHINE CO., LTD. 6 - 1 8...

  • Page 73: Exploded Views And Parts Lists

    DBV™ Series DBV-400 Banknote Validator S e c t i o n 7 7 EXPLODED VIEWS AND PARTS LISTS • This section provides product exploded views and Entire DBV-400 Unit Exploded View parts lists for the DBV™ Series DBV-400 • DBV-400 Main Unit Exploded View Banknote Validator Unit, and contains the follow- •...

  • Page 74: Entire Dbv-400 Unit

    Section 7 DBV™ Series DBV-400 Banknote Validator Exploded Views and Parts Lists Entire DBV-400 Unit Table 7-1 Entire DBV-400 Unit Parts List Ref No. EDP No. Description Remark 234112234375 DBV-400 Main Unit Packing 237911 DBV-400 Cash Box Small 242208 DBV-400 Cash Box Small Rear-Access 237912 DBV-400...

  • Page 75: Main Unit Exploded View 1

    Exploded Views and Parts Lists DBV™ Series DBV-400 Banknote Validator Section 7 DBV-400 Main Unit Exploded View 1 Figure 7-2 DBV-400 Main Unit Exploded View 1 Figure 7-2 DBV-400 Main Unit Exploded View 1 P/N 960-000180R_Rev. 1 {EDP #233427}_Feb. 12, 2020 ©...

  • Page 76: Main Unit Parts List 1

    Section 7 DBV™ Series DBV-400 Banknote Validator Exploded Views and Parts Lists DBV-400 Main Unit Parts List 1 Table 7-2 DBV-400 Main Unit Parts List 1 Ref No. EDP No. Description Remark 234046 DBV-400 Frame Cover 234740 (3520-08-002x) 249720241532 CPU Circuit Board (4107-3520-06-001x-01) 242706 Motor Gear Cover D4...

  • Page 77: Main Unit Exploded View 2

    Exploded Views and Parts Lists DBV™ Series DBV-400 Banknote Validator Section 7 DBV-400 Main Unit Exploded View 2 Figure 7-3 DBV-400 Main Unit Exploded View 2 Valiation Guide Cover Assy. Figure 7-3 DBV-400 Main Unit Exploded View 2 P/N 960-000180R_Rev. 1 {EDP #233427}_Feb. 12, 2020 ©...

  • Page 78: Main Unit Parts List 2

    Section 7 DBV™ Series DBV-400 Banknote Validator Exploded Views and Parts Lists DBV-400 Main Unit Parts List 2 Table 7-3 DBV-400 Main Unit Parts List 2 Ref No. EDP No. Description Remark 244550 Main Frame 234088 SUS PIN 3-66.8 234087 SUS PIN 3-25 234054 Hex Head P-Shaft...

  • Page 79: Dbv-400 Validation Guide Cover Assy. Exploded View

    Exploded Views and Parts Lists DBV™ Series DBV-400 Banknote Validator Section 7 DBV-400 Validation Guide Cover Assy. Exploded View Figure 7-4 DBV-400 Validation Guide Cover Assy. Exploded View Figure 7-4 DBV-400 Validation Guide Cover Assy. Exploded View DBV-400 Validation Guide Cover Assy. Parts List Table 7-4 DBV-400 Validation Guide Cover Assy.

  • Page 80: Dbv-400 Validation Guide Exploded View

    Section 7 DBV™ Series DBV-400 Banknote Validator Exploded Views and Parts Lists DBV-400 Validation Guide Exploded View Figure 7-5 DBV-400 Validation Guide Exploded View Figure 7-5 DBV-400 Validation Guide Exploded View P/N 960-000180R_Rev. 1 {EDP #233427}_Feb. 12, 2020 © 2020, JAPAN CASH MACHINE CO., LTD. 7 - 8...

  • Page 81: Dbv-400 Validation Guide Parts List

    Exploded Views and Parts Lists DBV™ Series DBV-400 Banknote Validator Section 7 DBV-400 Validation Guide Parts List Table 7-5 DBV-400 Validation Guide Parts List Ref No. EDP No. Description Remark 234061 Outside Gide Prism B 238466 OG Latch Spring 238467 B-Guide Outside 238490 Latch Shaft...

  • Page 82: Dbv-400 Cash Box Exploded View

    Section 7 DBV™ Series DBV-400 Banknote Validator Exploded Views and Parts Lists DBV-400 Cash Box Exploded View Figure 7-6 DBV-400 Cash Box Exploded View Figure 7-6 DBV-400 Cash Box Exploded View P/N 960-000180R_Rev. 1 {EDP #233427}_Feb. 12, 2020 © 2020, JAPAN CASH MACHINE CO., LTD. 7 - 1 0...

  • Page 83: Dbv-400 Cash Box Parts List

    Exploded Views and Parts Lists DBV™ Series DBV-400 Banknote Validator Section 7 DBV-400 Cash Box Parts List Table 7-6 DBV-400 Cash Box Parts List Ref No. EDP No. Description Remark 242202 Box B-Guide B-D4 239114 Box-B Bracket D4 238463 Ball Spring PT D4 236966 1/4 Inch High-end PA66 (66 Nylon) 231380...
  • Page 84 Section 7 DBV™ Series DBV-400 Banknote Validator Exploded Views and Parts Lists Table 7-6 DBV-400 Cash Box Parts List (Continued) Ref No. EDP No. Description Remark 239497 Wave Shaped Spring Pin, Light Load 234069 Box Door D4-300 For DBV-400 Small Cash Box 244547 Box Door D4-500 For DBV-400 Medium Cash Box...

  • Page 85: Dbv-400 Bezel Unit Exploded View

    Exploded Views and Parts Lists DBV™ Series DBV-400 Banknote Validator Section 7 DBV-400 Bezel Unit Exploded View Figure 7-7 DBV-400 Bezel Unit Exploded View JCM Standard Bezel Snack Mask Bezel TOB Bezel Euro Bezel/Compatible Bezel Figure 7-7 DBV-400 Bezel Unit Exploded View...
  • Page 86 Section 7 DBV™ Series DBV-400 Banknote Validator Exploded Views and Parts Lists THIS PAGE INTENTIONALLY LEFT BLANK P/N 960-000180R_Rev. 1 {EDP #233427}_Feb. 12, 2020 © 2020, JAPAN CASH MACHINE CO., LTD. 7 - 1 4...

  • Page 87: Index

    DBV® Series DBV-400 Banknote Validator S e c t i o n 8 8 INDEX Calibration PC Calibration Methods of... 6-5 Preparation for... 6-7 Cleaning Performance Testing methods of, and equipment required for... 2-11, 2-12 instructions for... 6-1, 6-10 Communications Pin Assignments criteria regarding receipt of...
  • Page 88 Section 8 DBV® Series DBV-400 Banknote Validator Index THIS PAGE INTENTIONALLY LEFT BLANK © 2016, JAPAN CASH MACHINE CO., LTD. P/N 960-000180R_Rev. 1 {EDP #233427} 8 - 2...

  • Page 89: A Troubleshooting

    DBV® Series DBV-400 Banknote Validator A p p e n d i x A A TROUBLESHOOTING This section provides troubleshooting instructions Perform all repairs by referring to Calibration and for the DBV Series DBV-400 Banknote Validator Testing in Section 6 of this Manual, and the Disas- ®...

  • Page 90: Adjustment Error

    Windows 7 Operating Systems. not compatible Sensor Adjustment program from JCM The Program Files are Request the correct programs from JCM. Tool Suite corrupted. Check the PC Harness connections and the related DBV-400 Interface Wrong or inappropriate Connectors for damage. Check for any bent, missing or damaged Pins in the connections Connector Plugs and/or Receptacles.

  • Page 91: Communication Error

    Troubleshooting DBV® Series DBV-400 Banknote Validator Appendix A Communication Error Table A-3 lists the various possible DBV-400 Unit Communication fault conditions. Table A-3 Communication Fault Conditions Symptoms/Error Possible Fault Causes Corrective Action Required Messages DIP Switch settings are Set all DIP Switches to OFF, and then set DIP Switches correctly while referring to the “Software Information Sheet.”...
  • Page 92 Appendix A DBV® Series DBV-400 Banknote Validator Troubleshooting Table A-4 LED Flash Error Codes (Continued) Normal Performance Operation Test Bezel LED Error Causes and Solutions Bezel LED & Sequence Status LED Sequence External SD-RAM reading or writing was not properly performed. [Solution] Check that the following part is properly assembled and/or White White...
  • Page 93 Troubleshooting DBV® Series DBV-400 Banknote Validator Appendix A Table A-4 LED Flash Error Codes (Continued) Normal Performance Operation Test Bezel LED Error Causes and Solutions Bezel LED & Sequence Status LED Sequence The Sensors detected that the Cash Box is full. [Solution] Remove Banknotes from the Cash Box.

  • Page 94: Led Flash Reject Code Conditions

    Appendix A DBV® Series DBV-400 Banknote Validator Troubleshooting LED Flash Reject Code Conditions Table A-5 lists the various LED Flash Reject Code causes and solutions for Banknotes. Table A-5 LED Flash Reject Codes Normal Performance Operation Test Bezel LED Error Causes and Solutions Bezel LED &...
  • Page 95 Troubleshooting DBV® Series DBV-400 Banknote Validator Appendix A Table A-5 LED Flash Reject Codes (Continued) Normal Performance Operation Test Bezel LED Error Causes and Solutions Bezel LED & Sequence Status LED Sequence The Sensors detected improper movement of a Banknote. [Solution] Clean the Rollers, Banknote Path.

  • Page 96: Dbv-400 Maintenance Equipment

    ← Use G# AC Power Adapter For UAC *. A Product EDP Number that begins with a “G” is a Product developed by JCM-E Germany. P/N 960-000180R_Rev. 1 {EDP #233427} © 2016, JAPAN CASH MACHINE CO., LTD. A - 8...

  • Page 97: Reference Paper Handling

    Appendix A Reference Paper Handling All JCM Reference Paper should be handled as follows: 1. Do not allow the Reference Papers to endure high temperatures and/or high humidity environments. 2. Store unused Reference Papers in their original Shipping Carton to avoid exposing them to direct Sunlight and/or bright indoor light.
  • Page 98 Appendix A DBV® Series DBV-400 Banknote Validator Troubleshooting THIS PAGE INTENTIONALLY LEFT BLANK P/N 960-000180R_Rev. 1 {EDP #233427} © 2016, JAPAN CASH MACHINE CO., LTD. A - 1 0...

  • Page 99: B Glossary

    DBV® Series DBV-400 Banknote Validator A p p e n d i x B B GLOSSARY Banknote Jam on occasion, wrinkled or damaged Banknotes become stuck within the mechanical area of the Validation Unit. This condition may occur due to acceptance of a severely degrad- ed Banknote, or due to a feed error occurring in the Transport Path.
  • Page 100 The Host Machine supplies both the power and the communications interface necessary for proper operation of the DBV-400 Unit ...A-3 10 JCM Tool Suite Standard Edition a PC application software program that includes sub-routine programs for Downloading...
  • Page 101 Serial Data communication standard Protocol ...2-4 17 Special Notes notation within JCM Maintenance Manuals that alerts the reader to specific information that can affect operation of the Unit. Notations often appear throughout the manual, and are identified by the pictograph icon. Special Notes are always written in italic text ...1-1 18 TTL an acronym for Transistor to Transistor Logic levels ...2-5...
  • Page 102 Appendix B DBV® Series DBV-400 Banknote Validator Glossary 19 USB an acronym for Universal Serial Bus. The USB protocol is a widely used serial-based communications data bus which allows a large number of peripheral devices to commu- nicate with a host controller, and is commonly found on nearly all personal computers built today.
  • Page 103 DBV® Series DBV-400 Banknote Validator P/N 960-000180R_Rev. 1 {EDP #233427} © 2016, JAPAN CASH MACHINE CO., LTD.
  • Page 104 DBV® Series DBV-400 Banknote Validator Issue #4107-SME-01-01 P/N 960-000180R_Rev. 1 {EDP #233427} © 2016, JAPAN CASH MACHINE CO., LTD.

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