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2. When an end user duplicates the Manual to maintain operation of the product or operate the product in general. JCM retains all rights to amend, alter, change or delete any portion of this Manual in whole, or in part, or add items thereto without notice regarding the product or its related products.
JCM American ........................1-10 Europe, Middle East, Africa & Russia ..................1-10 JCM Europe GmbH ......................1-10 UK & Ireland ...........................1-10 JCM Europe (UK Office) ......................1-10 Asia and Oceania ........................1-10 JCM Gold (HK) Ltd......................1-10 Japan Cash Machine Co., LTD. (HQ) ..................1-10 2 INSTALLATION ....................2-1 Installation and Removal ...................
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Europe, Middle East, Africa & Russia ..................3-1 JCM Europe GmbH ....................... 3-1 UK & Ireland ..........................3-1 JCM Europe (UK Office) ......................3-1 Asia and Oceania ........................3-1 JCM Gold (HK) Ltd........................ 3-1 Japan Cash Machine Co., LTD. (HQ) ..................3-1 4 DISASSEMBLY/REASSEMBLY .................
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Taiko™ Series Banknote Acceptor Table of Contents Page PC Program Installation ......................6-1 Writing a New Serial Number ..................6-2 Upgrading/Replacing Software ....................6-2 Programming Requirements ....................6-2 Re-Programming Connection Procedure .................6-3 Serial Number Writer Application Use ..................6-3 Cloning Units ......................6-3 Required Items .........................6-3 Cloning Procedures .......................6-4 Calibration Procedure ....................
Taiko™ Series Banknote Acceptor S e c t i o n 1 1 GENERAL INFORMATION Description In order to make operation of this device easier and This section provides a general overview of the make navigation within this manual simpler, the Taiko™...
Section 1 Taiko™ Series Banknote Acceptor General Information Model Descriptions Installation Cautions The Installation Cautions are defined as follows: Table 1-1 lists the Product Model Number 1. Do not allow the Unit to endure or operate at a Descriptions. high temperature, in high humidity and/or in a Table 1-1 Taiko PUB-7/11 Model Number dusty environment.
• Adhering foreign objects and/or oil. Figure 1-3 Unacceptable Banknotes Damaged Banknotes Figure 1-5 Scan Frequency Capability • The JCM patented Anti-Pullback Mechanism Wrinkled Banknotes provides powerful protection against Banknote stringing (fishing). The drum rotates every time a Banknote passes through the Unit, and...
Section 1 Taiko™ Series Banknote Acceptor General Information Product Label Figure 1-6 Taiko Anti-Pullback Feature Figure 1-8 and Figure 1-9 illustrates the simple installation instructions contained on the Taiko™ top panel label. Figure 1-8 PUB-11 Top Panel Instruction Label Figure 1-6 Taiko Anti-Pullback Feature •...
General Information Taiko™ Series Banknote Acceptor Section 1 Component Names Figure 1-10 illustrates the Taiko™ PUB-7/11 Component Names and Locations. Figure 1-10 Taiko PUB-7/11 Component Names Bottom Front Rear Right Left a) Bezel h) Interface Connector b) Upper Guide i) Maintenance Connector c) Lower Guide Lid j) Upper Guide Open/Close Button d) Lower Guide Locking Button...
Front Panel Bezel LED, Full color illuminating (Gradation & Solid) Diagnostic Indicators Escrow: 1 note Anti-stringing Mechanism: Pull-Back (PB) Unit (Anti-pullback system - JCM Patented) X4: ID-003 (Serial)/MDB/Pulse/ccTalk Interface: 01: Parallel (ID-001) 03: Serial (ID-003) *. When security measures against counterfeiting are implemented, the software may not fulfill the specified acceptance rate level.
Section 1 Taiko™ Series Banknote Acceptor General Information Unit Dimensions PUB-7 S AIKO TANDARD EZEL UTSIDE IMENSIONS Figure 1-12 illustrates the Taiko™ PUB-7 Type 1, Type 2 or Type 3 Standard Bezel Unit outside dimen- sions. Figure 1-12 Taiko PUB-7 Complete Unit Out- side Dimensions 51 (Banknote Top Side...
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General Information Taiko™ Series Banknote Acceptor Section 1 PUB-11 S US B AIKO TANDARD EZEL UTSIDE IMENSIONS Figure 1-14 illustrates the Taiko™ PUB-11 Type 5 Standard US Bezel Unit outside dimensions. Figure 1-14 Taiko PUB-11 (US Dollar) Com- plete Unit Outside Dimensions 51 (Banknote Top Side Ejection Position)
UK & Ireland JCM E (UK O UROPE FFICE Phone: +44 (0) 190-837-7331 The JCM Website for all locations is: http://www.jcmglobal.com Fax: +44 (0) 190-837-7834 Unit B, Third Avenue Denbigh West Business Park Bletchley, Milton Keynes, Buckinghamshire MK1 1DH, UK E-mail: support@jcmglobal.eu...
Taiko™ Series Banknote Acceptor S e c t i o n 2 2 INSTALLATION This section provides installation/operation • DIP Switch Configurations instructions for the Taiko Series Banknote Accep- ™ • Error Codes and Conditions tor (PUB-7/11). This section contains the •...
Section 2 Taiko™ Series Banknote Acceptor Installation Power Harness Wiring Procedure Figure 2-5 Mounting the Taiko Bezel Bezel Brackets Before beginning to build a Power Interface Connector, ensure one of the two plug types listed in Table 2-1 are available. Hexagonal Table 2-1 Power Connector Specifications Nuts...
Installation Taiko™ Series Banknote Acceptor Section 2 DIP Switch Configurations 2. Press-in on the Upper Guide Open/Close Buttons and open the Upper Guide in the direction indi- The communication method and various Taiko™ cated in Figure 2-9 j. Unit functions can be selected by using the Unit’s 3.
Section 2 Taiko™ Series Banknote Acceptor Installation Table 2-3 lists the various special DIP Switch NHIBIT ETTING settings available for programing the Taiko™ Unit. To establish an “Inhibit” setting function, perform the following steps: Table 2-3 Programming DIP Switch Settings Figure 2-13 “Inhibit”...
Installation Taiko™ Series Banknote Acceptor Section 2 Interface Connector Pin EFINING ATTERN To define a “Pattern 2” (a fading Color Sequence) Assignments operating function, perform the following steps: Table 2-5, Table 2-6, Table 2-7 and Table 2-8 list 1. Remove Power from the Taiko™ Unit. the various Connector Pin Labels for adapting these 2.
Section 2 Taiko™ Series Banknote Acceptor Installation Cleaning Procedures Table 2-7 Pulse Interface Pin Assignments To clean the Taiko™ Unit, gently rub the Sensors Signal Pin No. Function Name and Rollers clean using a dry, soft, lint-free cloth Power Ground ONLY.
Section 2 Available Cleaning Card A JCM Waffletechnology Bill Validator Cleaning Card is now available (JCM Part No. 501-100252R, Manufacturer’s Part No. KWJCM-B5B15M). The Cleaning Card is designed to be used as a supple- mental part of a Preventive Maintenance program to help in reducing dirt and Paper dust build-up within a Unit.
Section 2 Taiko™ Series Banknote Acceptor Installation Taiko Sensor and Roller Locations Figure 2-21 illustrates the various Taiko Sensor cleaning locations, and Table 2-9 respectively lists the Taiko Sensor Type Cleaning Methods. Figure 2-21 Taiko Sensor Cleaning Locations Dummy Head Magnetic Head Roller THIS PAGE INTENTIONALLY LEFT BLANK...
Installation Taiko™ Series Banknote Acceptor Section 2 Operational Flowcharts Figure 2-27 depicts part one of a typical Taiko™ Initialization Banknote acceptance flow process. Figure 2-27 Taiko Operational Flowchart (Part Power ON Apply Power to the Unit. a) Initializing B) Return from Figure 2-28 or Figure 2-29 b) Stand-by c) Is the Banknote accepted? d) External LED distinguish...
Section 2 Taiko™ Series Banknote Acceptor Installation Operational Flowcharts (Continued) Figure 2-28 depicts part two of a typical Taiko™ Banknote acceptance flow process. Figure 2-28 Taiko Operational Flowchart (Part A) From “Part 1” (Figure 2-27) a) Transport the Banknote out (Carry the Banknote to the Cash Box) b) Has the Banknote transported? c) Retried carrying the Banknote out...
UK & Ireland JCM E (UK O UROPE FFICE Phone: +44 (0) 190-837-7331 The JCM Website for all locations is: http://www.jcmglobal.com Fax: +44 (0) 190-837-7834 Unit B, Third Avenue Denbigh West Business Park Bletchley, Milton Keynes, Buckinghamshire MK1 1DH, UK E-mail: support@jcmglobal.eu...
Taiko™ Series Banknote Acceptor S e c t i o n 4 4 DISASSEMBLY/REASSEMBLY CPU Circuit Board Removal This section provides disassembly and reassembly instructions for the Taiko PUB-7/11 Banknote To remove the CPU Circuit Board, proceed as fol- Acceptor Series. This section contains the follow- lows: ing information: 1.
Section 4 Taiko™ Series Banknote Acceptor Disassembly/Reassembly MAG Circuit Board Removal 2. Remove the Upper Guide Assembly (Figure 4-6 a), and remove the left and right Side Covers (PUB-11 Only) (Figure 4-6 & ) from the Unit. The MAG Circuit Board is mounted in the PUB-11 3.
Disassembly/Reassembly Taiko™ Series Banknote Acceptor Section 4 Sensor Circuit Board Removal 6. Unplug the Relay Harness connected between the upper and lower Center Guide. To remove the Sensor Circuit Board, proceed as Figure 4-10 Transport Drum Separation follows: 1. Remove the six (6) Mounting Screws (Figure 4-8 ) retaining the right and left Transport Drum End Covers (Figure 4-8 &...
Section 4 Taiko™ Series Banknote Acceptor Disassembly/Reassembly Encoder Board and Drive Motor Figure 4-15 Lower Guide Assembly Removal Removal To remove the Transport Drum Encoder Circuit Board and Drive Motor Assembly, proceed as fol- lows: 1. Remove the single (1) Mounting Screw (Figure 4- 13 a) from the Lower Center Guide (Figure 4-13 2.
Disassembly/Reassembly Taiko™ Series Banknote Acceptor Section 4 3. Remove the two (2) Guide Levers (Figure 4-17 & ) from the Unit. Figure 4-17 Lower Guide Lever Removals Figure 4-17 Lower Guide Lever Removals NOTE: Be careful that the two (2) Springs (Figure 4-17 &...
Taiko™ Series Banknote Acceptor S e c t i o n 5 5 WIRING DIAGRAMS This Section provides the Taiko Banknote Accep- • PUB-7 System Wiring Diagrams ™ tor Series (PUB-7/11) Wiring Diagrams and inter- • PUB-11 System Wiring Diagrams. connect information for the following items: PUB-7 System Wiring Diagrams Figure 5-1 PUB-7 12 Volt DC System Wiring...
• Performance Test Diagnostics Workbench Tool Requirements The following workbench tools are required; • Taiko Unit (PUB-7/11) • JCM Power Supply Figure 6-1 DIP Switch & Connector Locations • Taiko Harness A Software Downloading Procedure • Taiko Harness B PC Program Installation •...
Pulse/ccTalk † White ID-001 *. Use JCM Power Supply Unit or equivalent. Or use Taiko™ Harness “A” (EDP# 127527or JCME G00183 for ID-003 & G00182 for ID-0E3). †. Use JCM Power Supply Unit or equivalent VM-450 Harness. New Serial Number NOTE: When a Taiko™...
Calibration Tool Requirements KS-070 or KS-088 The equipment and tools listed below are required to perform Taiko™ Workbench calibration. • Taiko Unit (PUB-7/11) • JCM Power Supply • Taiko Harness A • Download Application • KS-088 Reference Paper ( Figure 6-8 Reference Paper Insertion with Bar Code Reader 7.
Section 6 Taiko™ Series Banknote Acceptor Calibration and Testing Performance Test Diagnostics and despite the number of flashes, the Test is complete when no error is detected. The Taiko™ Unit is equipped with various diag- nostic features to aid in repair and maintenance. WARNING: If the LED lights, the This section describes the test procedure required...
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Calibration and Testing Taiko™ Series Banknote Acceptor Section 6 Table 6-3 Aging Test Error Codes (Cont.) return error condition. Table 6-5 lists the flash counts and the related error condition. Flash No. Sensor Location Table 6-5 LED Flash Error Codes &...
Taiko™ Series Banknote Acceptor S e c t i o n 7 7 EXPLODED VIEWS AND PARTS LISTS This section provides product exploded views and • PUB-7/11 Center Guide Unit Exploded View parts lists for the Taiko Series Banknote Acceptor ™...
Assembly for loading Software from 116488 400-100573RA TAIKO Harness B (Option) a PC 116125 501-000187RA JCM Power Supply Unit (Option) G00205 ← Order JCMEu # UAC Power Supply G00176 ← Order JCMEu # MIB 232 Power Supply For connecting PUB-7/11 Unit to 127527...
Exploded Views and Parts Lists Taiko™ Series Banknote Acceptor Section 7 PUB-7/11 Center Guide Unit Exploded View Figure 7-2 PUB-7/11 Center Guide Unit Exploded View Upper Unit Assembly Drum Unit Assembly Lower Unit Assembly Bottom Unit Assembly Figure 7-2 PUB-7/11 Center Guide Unit Exploded View P/N 960-100175R_Rev.
Section 7 Taiko™ Series Banknote Acceptor Exploded Views and Parts Lists PUB-7/11 Center Guide Units Parts List Table 7-2 PUB-7/11 Center Guide Units Parts List Ref No. EDP No. JAC Part No. Description Remark 114977 400-100558RA Relay Harness (14P) 114980 400-100560RA Relay Harness 2 (4P) 110873...
Section 7 Taiko™ Series Banknote Acceptor Exploded Views and Parts Lists PUB-7/11 Upper Units Parts List Table 7-3 PUB-7/11 Upper Units Parts List Ref No. EDP No. JAC Part No. Description Remark 115484 250-100549RA Pinch Roller Spring (A) 115485 250-100550RA Pinch Roller Spring (B) 115511 250-100554RA...
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Exploded Views and Parts Lists Taiko™ Series Banknote Acceptor Section 7 Table 7-3 PUB-7/11 Upper Units Parts List (Continued) Ref No. EDP No. JAC Part No. Description Remark Used in PUB EDP #139238 Only (for 239657 300-000008R CPU Board, Pub-7, ID001/044 EUR ID-001/044 Parallel Interface for all Countries)
Exploded Views and Parts Lists Taiko™ Series Banknote Acceptor Section 7 PUB-7/11 Transport Units Parts List Table 7-4 PUB-7/11 Transport Units Parts List Ref No. EDP No. JAC Part No. Description Remark 114978 400-100559RA PI Harness (3P) 115487 250-100552RA Magnetic Roller Spring Used in PUB-11 Only 110923 900-100987RA...
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Section 7 Taiko™ Series Banknote Acceptor Exploded Views and Parts Lists Table 7-4 PUB-7/11 Transport Units Parts List (Continued) Ref No. EDP No. JAC Part No. Description Remark M3x10 Phillips Self Tapping Binding 107111 189-100310RA Screw M3x8 Phillips Self Tapping Flat Head 092229 171-300008RA Screw...
Section 7 Taiko™ Series Banknote Acceptor Exploded Views and Parts Lists PUB-7/11 Lower Units Parts List Table 7-5 PUB-7/11 Lower Units Parts List Ref No. EDP No. JAC Part No. Description Remark 115543 451-100102RA Entrance Solenoid 240087 451-100103RA Exit Solenoid 115485 250-100550RA Pinch Roller Spring (B)
Section 7 Taiko™ Series Banknote Acceptor Exploded Views and Parts Lists PUB-7/11 Bottom Units Parts List Table 7-6 PUB-7/11 Bottom Units Parts List Ref No. EDP No. JAC Part No. Description Remark 115484 250-100549RA Pinch Roller Spring (A) 115488 250-100553RA Lower Guide Lock Spring 110880 900-101006RA...
Section 7 Taiko™ Series Banknote Acceptor Exploded Views and Parts Lists Taiko PUB-7/11 Bezel Units Parts List Table 7-7 Taiko PUB-7/11 Bezel Units Parts List Ref No. EDP No. JAC Part No. Description Remark 110884 200-200384RA Bezel 110897 900-100981RA PUB-7 Bezel Guide for EURO (68mm) Type 1 PUB-7 Bezel Guide for GBR/SCO 118069...
Section 7 Taiko™ Series Banknote Acceptor Exploded Views and Parts Lists Taiko EBA Type Bezel Units Parts List Table 7-8 Taiko EBA Type Bezel Units Parts List Ref No. EDP No. JAC Part No. Description Remark 127556 Face Fix Hook 187815 EBA Type Bezel A 187817...
... Cautions Precautionary Symbols special boxed areas providing important safety information types of ... Primary Features Cleaning Taiko Series ... methods of, and equipment required for ... Cloning procedures for ... Safety Communications pictographs indicating criteria regarding receipt of ...
Taiko™ Series Banknote Acceptor A p p e n d i x A A TROUBLESHOOTING This section provides Troubleshooting instructions causes and the possible fault area. If the Validator for the Taiko Banknote Acceptor (PUB-7/11) Head has to be repaired by disassembling it, ™...
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Appendix A Taiko™ Series Banknote Acceptor TroubleShooting Table A-1 General Fault Conditions (Continued) Symptoms/Error Possible Fault Causes Corrective Action Required Messages Clean the Feed or Pinch Roller (See "Cleaning Procedures” on page 2-6 in Section 2 of this Service Manual). If any roller damage is found, A Feed or Pinch Roller is replace the defective Roller;...
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TroubleShooting Taiko™ Series Banknote Acceptor Appendix A Table A-2 Adjustment Fault Conditions Symptoms/Error Possible Fault Causes Corrective Action Required Messages Use the correct KS-070 or KS-88 specified Reference Paper for Wrong Reference Paper being calibrating the Taiko Unit. used Replace the CPU Circuit Board (See "CPU Circuit Board Removal" Adjustment Error CPU and/or Sensor Board procedure in Section 4 of this Service Manual).
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Appendix A Taiko™ Series Banknote Acceptor TroubleShooting Table A-5 Taiko Usage Specification (Part 2) EDP No. 239656 239657 900776 130880 189072 189071 195055 131072 189305 → Function Board VC/MS VC/MS Board Board Ø2x14 Barcode Power Early Board Board Board Parallel Sensor Relay Relay...
Taiko™ Series Banknote Acceptor A p p e n d i x B B GLOSSARY Acceptor a term used to identify a number of devices used to validate and accept Banknotes, then communicate the acceptance results to a host machine ...1-1 Anti-stringing Mechanism a method of preventing Banknotes from being illegally removed from a validator using a string or wire to retrieve it once it has been accepted by the Unit ...1-6...
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Appendix B Taiko™ Series Banknote Acceptor Magnetic Sensor a Sensor used to detect the Magnetic Ink present on certain Country’s Banknote denom- inations ...A-1 Pictograph small internationally recognized safety and attentions Symbols placed to the left of Notes, Cautions and Warnings throughout this Manual ...1-1 10 PUB-7/11 abbreviation for PUBlic House-Type/Type.
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